Superhydrophobic surfaces

Breaking the ice: Applications of photothermal superhydrophobic materials for efficient deicing strategies

The accumulation of ice on the surfaces of devices has long been a significant concern for human life and production. The icing of aircraft surfaces can alter the aerodynamic shape of the aircraft, reducing its controllability and decrease the flight range. Ice buildup on wind turbine blades significantly reduces power generation efficiency. Preventing ice accumulation has thus become a focal point of research. Photothermal superhydrophobic materials are characterized by efficient photothermal energy conversion upon irradiation, thus showing promise for applications in the energy-, civil- or aerospace-engineering sectors. Photothermal superhydrophobic materials are promise to be a safe, reliable and cost-effective anti-icing/deicing strategies. In this review, the design concepts, preparation methods, performance characteristics, and application areas of different types of photothermal superhydrophobic materials are discussed. After elucidating anti-icing mechanisms, the superhydrophobic photothermal material state-of-the-art is reviewed. The problems encountered in the practical application of photothermal superhydrophobic materials and challenges to be addressed in the future are also analyzed and discussed.

Superhydrophobic Fatty Acid-Based Spray Coatings with Dual-Mode Antifungal Activity

Superhydrophobicity, a natural phenomenon commonly observed in plants and insects, imparts diverse functionalities, including self-cleaning capabilities and antibiofouling properties. Nature's design of a superhydrophobic surface relies on a combination of surface chemistry and hierarchical roughness at micro- and nanoscales, inspiring the design of artificial superhydrophobic coatings. These multifunctional coatings offer a promising approach for combating fungal infections that are becoming increasingly prevalent due to global warming and increased resistance to conventional fungicides. Notably, among emerging superhydrophobic surfaces, those made with natural, nontoxic, and environmentally friendly compounds via facile manufacturing methods offer key advantages and support sustainable engineering practices. In this study, we developed easy-to-apply, sprayable bimodal superhydrophobic coatings. The antifungal activity of these coatings, based on long-chain fatty acids, can be further enhanced by incorporating medium-chain fatty acids, as demonstrated against the model phytopathogen Botrytis cinerea. Specifically, we investigate the effect of incorporating sorbic or caprylic medium-chain fatty acids at various concentrations on the structure, physical properties, stability, and applicability of stearic acid-based coatings. Our results show that, depending on the composition, the antifungal activity of the coatings can be tuned, ranging from complete passive antibiofouling to dominant fungicidal action against Botrytis cinerea. Enabled by the synergistic effect of the hierarchical superhydrophobic structure and the incorporation of potent medium-chain fatty acids, these coatings offer a sustainable solution for surface protection against fungal infections and represent a promising alternative to conventional antifungal strategies.

Liquid-like Surface Chemistry Meets Structured Textures: A Synergistic Approach to Advanced Repellent Materials

Liquid-repellent surfaces have advanced significantly over two decades. While super-liquid-repellent surfaces with micro/nano-textures dominate the field, liquid-like smooth surfaces (LLSS) grafted with highly flexible molecule chains offer a compelling alternative, enabling near-ideal dynamic droplet repellency with ultralow contact angle hysteresis (CAH). Prior LLSS studies have focused on optimizing molecular structures, grafting densities, and mechanical stability, enabling applications in anti-fouling, liquid harvesting, and drag reduction. However, innovation challenges and performance bottlenecks hinder practical scalability. This review highlights a transformative approach developed in recent years: integrating liquid-like surface chemistry with structured surfaces to overcome existing limitations. We outline the key requirements for achieving liquid-like surfaces, their structure-related features and unique interface properties including low CAH, reduced adhesion, enhanced slippage, and nucleation inhibition. By synergizing liquid-like chemistry and surface textures, we categorize pioneering works into application-driven areas such as microscopic residue suppression, enhanced droplet mobility, optimized membrane separation, sustainable fabrics and condensation heat transfer. This composite strategy not only deepens fundamental understanding of liquid-like wetting mechanisms but also broadens real-world applicability. We conclude with perspectives on future challenges and opportunities, positioning this promising material system as a frontier in functional interfacial materials.

Atomic-Scale Modeling of Water and Ice Behavior on Vibrating Surfaces: Toward the Design of Surface Acoustic Wave Anti-icing and Deicing Systems

Within these studies, atomic-scale molecular dynamics simulations have been performed to analyze the behavior of water droplets and ice clusters on hydrophilic and hydrophobic surfaces subjected to high-frequency vibrations. The methodology applied herewith aimed at understanding the phenomena governing the anti-icing and deicing process enabled by surface acoustic waves (SAWs). The complex wave propagation was simplified by in-plane and out-of-plane substrate vibrations, which are relevant to the individual longitudinal and transverse components of SAWs. Since the efficiency of such an active system depends on the energy transfer from the vibrating substrate to water or ice, the agents influencing such transfer as well as the accompanying phenomena were studied in detail. Apart from the polarization of the substrate vibrations (in-plane/out-of-plane), the amplitude and frequency of these vibrations were analyzed through atomic-scale modeling. Further, the surface wettability effect was introduced as a critical factor within the simulation of water or ice sitting on the vibrating substrate. The results of these studies allow identification of the different phenomena responsible for water and ice removal from vibrating surfaces depending on the wave amplitude and frequency. The importance of substrate wetting for anti-icing and deicing has also been analyzed and discussed concerning the future design and optimization of SAW-based systems.

Production and characterization of chitosan-based superhydrophobic film bio-inspired by Verbascum sp. leaf

Chitosan, a biodegradable and biocompatible biopolymer, is widely favored in film production as an eco-friendly alternative to petroleum-based films. However, its limited water resistance restricts its applications. To address this issue, the water resistance of chitosan films was enhanced by coating their surfaces with hair derived from the leaves of the Verbascum sp. plant, a species that is abundant and easy to cultivate. Natural superhydrophobic films were successfully produced by embedding needle-like hairs onto the surfaces of chitosan matrices. The resulting films were characterized using standard analytical techniques, including FTIR, TGA, SEM, XRD, elemental analysis, and contact angle measurements. The results indicated that the water contact angle values for the CVH100 and CVH200 films, recorded at 143.01° and 146.83° respectively, exhibited an increase as the quantity of needle-like hairs. However, the contact angle of the chitosan film without needle-like fibrils was 103.44°. Additionally, biocompatibility was confirmed through MTT testing, and blood compatibility was validated via hemolysis assays. These results highlight the potential of these superhydrophobic chitosan films as innovative surface coatings for diverse applications, particularly in the biomedical field.

Surface Repellency beyond Hydrophobicity: A Review on the Latest Innovations in Superomniphobic Surfaces

Superhydrophobic surfaces have long faced challenges in repelling low-surface-tension liquids like oil and alcohol, limiting their practical applications. Over the past few years, researchers have been actively looking for new alternatives to overcome this issue. Recently, superomniphobic surfaces have attracted significant interest due to their ability to repel both high- and low-surface-tension liquids. Compared with superhydrophobic surfaces, superomniphobic surfaces provide enhanced liquid repellency, making them more suitable for industrial and real-world applications. This Review explores the recent advancements in the fabrication of superomniphobic surfaces. Three basic wetting principles, Young's, Wenzel's, and Cassie-Baxter's equations, are discussed. The vital role of low surface energy and high surface roughness of hierarchical and re-entrant structures in achieving a steady Cassie-Baxter state that has a low contact area between the solid surface and liquid droplet is emphasized. Additionally, a comprehensive description of various fabrication techniques, characterizations, and practical applications of superomniphobic surfaces is provided. Finally, the challenges and future prospects regarding this research area are addressed. This comprehensive review aims to inspire researchers to refine and enhance current development methods of superomniphobic surfaces and stimulate further exploration in the research field.

Nanostructured Surfaces with Plasmonic Activity and Superhydrophobicity: Review of Fabrication Strategies and Applications

Plasmonics and superhydrophobicity have garnered broad interest from academics and industry alike, spanning fundamental scientific inquiry and practical technological applications. Plasmonic activity and superhydrophobicity rely heavily on nanostructured surfaces, providing opportunities for their mutually beneficial integration. Engineering surfaces at microscopic and nanoscopic length scales is necessary to achieve superhydrophobicity and plasmonic activity. However, the dissimilar surface energies of materials commonly used in fabricating plasmonic and superhydrophobic surfaces and different length scales pose various challenges to harnessing their properties in synergy. In this review, an overview of various techniques and materials that researchers have developed over the years to overcome this challenge is provided. The underlying mechanisms of both plasmonics and superhydrophobicity are first overviewed. Next, a general classification scheme is introduced for strategies to achieve plasmonic and superhydrophobic properties. Following that, applications of multifunctional plasmonic and superhydrophobic surfaces are presented. Lastly, a future perspective is presented, highlighting shortcomings, and opportunities for new directions.

Robust, Fluorine-Free Superhydrophobic Films on Glass via Epoxysilane Pretreatment

Durable and fluorine-free superhydrophobic films were fabricated by a simple two-step process involving the pretreatment of glass substrates with an epoxysilane, which acted as an adhesive. The next step involved the aerosol-assisted chemical vapor deposition of a simple mixture of polydimethylsiloxane (PDMS) and SiO2 nanoparticles (NPs). Various parameters were studied, such as deposition time as well as PDMS and SiO2 loadings. The optimum film generated was with a 1:1 loading of PDMS and SiO2, deposited at 360 °C for 40 min. The resultant film demonstrated excellent water repellency with a water contact angle of 165 ± 3° and a sliding angle of 2°. The epoxysilane underlayer provided the adhesion between the film and substrate. The films maintained superhydrophobicity and durability after being exposed to solvents such as diethyl ether, toluene, and ethanol for up to 5 h, 400 tape peel cycles, UV exposure, and heat exposure at 400 °C. The robustness results indicated enhanced durability relative to the superhydrophobic film without the epoxysilane underlayer.

Surface Quality as a Factor Affecting the Functionality of Products Manufactured with Metal and 3D Printing Technologies

Surface engineering is one of the most extensive industries. Virtually all areas of the economy benefit from the achievements of surface engineering. Surface quality affects the quality of finished products as well as the quality of manufactured parts. It affects both functional qualities and esthetics. Surface quality affects the image and reputation of a brand. This is particularly true for cars and household appliances. Surface modification of products is also aimed at improving their functional and protective properties. This applies to surfaces for producing hydrophobic surfaces, anti-wear protection of friction pairs, corrosion protection, and others. Metal technologies and 3D printing benefit from surface technologies that improve their functionality and facilitate the operation of products. Surface engineering offers a range of different coating and layering methods from varnishing and painting to sophisticated nanometric coatings. This paper presents an overview of selected surface engineering issues pertaining to metal products, with a particular focus on surface modification of products manufactured by 3D printing technology. It evaluates the impact of the surface quality of products on their functional and performance qualities.

Decarbonizing progress: Exploring the nexus of renewable energy, digital economy, and economic development in South American countries

Examining the relationship between green energy, the digital economy, and economic advancement in eighteen South American nations, the study used the Principal Component Factor (PCF) approach. A Green Energy Transition Index (GETI) and a Digital Economy Index (DEI) were developed as a consequence of this study. Confirmation of the large influence of switching to green energy on economic development and environmental sustainability is provided by the research's use of Fixed Effect Panel Threshold Regression (FEPTR) analysis. In today's global industrial value chain, hydrocarbons are the main source of energy. As a result, it hastened the decarburization of the world energy system to lower the noteworthy quantities of CO2 emissions from these sources. All quantile groups' economic development is strongly impacted by the digital economy and the move to green energy, according to the Methodology of instants of quantile regression (MMQR). The only element that positively impacts environmental sustainability across all quantile groups is the switch to Green energy. Reducing CO2 emissions and increasing economic development are characteristics of the low-quantile group. While the median quantile group does see a decrease in carbon dioxide emissions, economic growth remains stagnant.

Soft wetting: an analytical model for pillar topography- and softness-dependent droplet depinning force

The extent to which a droplet pins on a textured substrate is determined by the dynamics of the contact line and the liquid-vapor interface. However, the synergistic contribution of contact line sliding and interface distortion to the droplet depinning force remains unknown. More strikingly, current models fail to predict the depinning force per unit length of droplets on soft pillar arrays. Therefore, we fabricate soft pillar arrays with varying geometrical dimensions and mechanical properties and measure the depinning forces per unit length by allowing droplets to evaporate on such substrates. We then analyze the decrease in excess Gibbs free energy of the apparent droplet caused by the detachment of the droplet boundary from the previously pinned pillars. In contrast to prior notions, based on the measured decreases in excess Gibbs free energy, we find that the coefficient, that governs the ratio of interface distortion's contribution to the depinning force to that of the sliding contact line, increases with a decrease in pillar packing density. By considering the combined contribution from contact line sliding, liquid-vapor interface distortion, and pillar deflection, we introduce an analytical model to predict the droplet depinning force per unit length and corroborate the model using experimental data reported in this and prior studies.

Selective Adsorbent Design with Multifunctional Surfaces: Innovating Solutions for Heterogeneous Catalysis in Water

Heterogeneous catalytic systems with water as the solvent often have the disadvantage of cross-contamination, while concerns about the purification and workup of the aqueous phase after reactions are rare in the lab or industry. In this context, designing and developing the functional selective solid adsorbent and revealing the adsorption mechanism can provide a new strategy and guidelines for constructing supported heterogeneous catalysts to address these issues. Herein, we report the stable composite adsorbent (Fe/ATP@PPy: magnetic Fe3O4/attapulgite with the polypyrrole shell) that features an integrated multifunctional surface, which can effectively tune the selective adsorption processes for Cu2+, Co2+, and Ni2+ ions and nitrobenzene via the cooperative chemisorption/physisorption in an aqueous system. The adsorption experiments showed that Fe/ATP@PPy displayed significantly higher adsorption selectivity for Ni2+ than Cu2+ and Co2+ ions, especially which exhibited an approximate 100.00% removal for both Ni2+ ions and nitrobenzene in the mixture system with a low concentration. Furthermore, combined tracking adsorption of Ni2+ ions and X-ray photoelectron spectroscopy characterization confirmed that the effective adsorption occurs via ion transfer coordination; the pathway was further validated at the molecular level through theoretical modeling. In addition, the selective adsorption mechanism was proposed based on the adsorption experiment, characterization, and the corresponding density functional theory calculation.

A review of experimental Assessment Processes of material resistance to marine and freshwater biofouling

Biofouling presents hazards to a variety of freshwater and marine underwater infrastructures and is one of the direct causes of species invasion. These negative impacts provide a unified goal for both industry practitioners and researchers: the development of novel antifouling materials to prevent the adhesion of biofouling. The prohibition of tributyltin (TBT) by the International Maritime Organization (IMO) in 2001 propelled the research and development of new antifouling materials. However, the evaluation process and framework for these materials remain incomplete and unsystematic. This mini-review starts with the classification and principles of new antifouling materials, discussing and summarizing the methods for assessing their biofouling resistance. The paper also compiles the relevant regulations and environmental requirements from different countries necessary for developing new antifouling materials with commercial potential. It concludes by highlighting the current challenges in antifouling material development and future outlooks. Systematic evaluation of newly developed antifouling materials can lead to the emergence of more genuinely applicable solutions, transitioning from merely laboratory products to materials that can be effectively used in real-world applications.

Durable superhydrophobic surface in wearable sensors: From nature to application

The current generation of wearable sensors often experiences signal interference and external corrosion, leading to device degradation and failure. To address these challenges, the biomimetic superhydrophobic approach has been developed, which offers self-cleaning, low adhesion, corrosion resistance, anti-interference, and other properties. Such surfaces possess hierarchical nanostructures and low surface energy, resulting in a smaller contact area with the skin or external environment. Liquid droplets can even become suspended outside the flexible electronics, reducing the risk of pollution and signal interference, which contributes to the long-term stability of the device in complex environments. Additionally, the coupling of superhydrophobic surfaces and flexible electronics can potentially enhance the device performance due to their large specific surface area and low surface energy. However, the fragility of layered textures in various scenarios and the lack of standardized evaluation and testing methods limit the industrial production of superhydrophobic wearable sensors. This review provides an overview of recent research on superhydrophobic flexible wearable sensors, including the fabrication methodology, evaluation, and specific application targets. The processing, performance, and characteristics of superhydrophobic surfaces are discussed, as well as the working mechanisms and potential challenges of superhydrophobic flexible electronics. Moreover, evaluation strategies for application-oriented superhydrophobic surfaces are presented.

Advancements in Nanoenabled Membrane Distillation for a Sustainable Water-Energy-Environment Nexus

The emergence of nano innovations in membrane distillation (MD) has garnered increasing scientific interest. This enables the exploration of state-of-the-art nano-enabled MD membranes with desirable properties, which significantly improve the efficiency and reliability of the MD process and open up opportunities for achieving a sustainable water-energy-environment (WEE) nexus. This comprehensive review provides broad coverage and in-depth analysis of recent innovations in nano-enabled MD membranes, focusing on their role in achieving desirable properties, such as strong liquid-repellence, high resistance to scaling, fouling, and wetting, as well as efficient self-heating and self-cleaning functionalities. The recent developments in nano-enhanced photothermal-catalytic applications for water-energy co-generation within a single MD system are also discussed. Furthermore, the bottlenecks are identified that impede the scale-up of nanoenhanced MD membranes and a future roadmap is proposed for their sustainable commercialiation. This holistic overview is expected to inspire future research and development efforts to fully harness the potential of nano-enabled MD membranes to achieve sustainable integration of water, energy, and the environment.

Effects of Gas Layer Thickness on Capillary Interactions at Superhydrophobic Surfaces

Strongly attractive forces act between superhydrophobic surfaces across water due to the formation of a bridging gas capillary. Upon separation, the attraction can range up to tens of micrometers as the gas capillary grows, while gas molecules accumulate in the capillary. We argue that most of these molecules come from the pre-existing gaseous layer found at and within the superhydrophobic coating. In this study, we investigate how the capillary size and the resulting capillary forces are affected by the thickness of the gaseous layer. To this end, we prepared superhydrophobic coatings with different thicknesses by utilizing different numbers of coating cycles of a liquid flame spraying technique. Laser scanning confocal microscopy confirmed an increase in gas layer thickness with an increasing number of coating cycles. Force measurements between such coatings and a hydrophobic colloidal probe revealed attractive forces caused by bridging gas capillaries, and both the capillary size and the range of attraction increased with increasing thickness of the pre-existing gas layer. Hence, our data suggest that the amount of available gas at and in the superhydrophobic coating determines the force range and capillary growth.

Preventing Static Biofilm Formation of Staphylococcus aureus on Different Types of Surfaces Using Microbubbles

Bacterial fouling and biofilm formation on surfaces have been ongoing problems in real life as well as in the medical field. Different approaches have been taken to tackle the issues, from costly surface modification to antibiotic-delivering strategies. In this study, we examined the potential of using stabilized microbubbles (MBs) to shield against bacterial adhesion. Three types of surfaces were tested: hydrophilic glass (hydrophilic surface), neutral hydrophobic polystyrene (PS)-coated surfaces, and negatively charged hydrophobic octadecyltrichlorosilane (OTS)-coated surfaces. By evaluating the colony-forming unit (CFU) values from each surface, MBs stabilized by 0.05 mM SDS were shown to only produce significant reduction of Staphylococcus aureus adhesion on PS surfaces, up to 60.29 and 82.32% compared to no-MB PS surfaces, and no-MB uncoated surfaces, correspondingly, due to the appropriate size, stability, and negative charges of the MB shielding layer. On the other hand, OTS coatings had an intrinsic antiadhesion effect (69.83% compared to uncoated surface), given that the negatively charged OTS-aqueous interface or surface porosity nature of the coating prohibited the attachment of MBs, leading to the elimination of the antifouling effect of MBs. Ultimately, MBs gave better shielding results than surface modification when compared to uncoated surfaces and hence can be applied more widely.

Development of Adjustable High- to Low-Adhesive Superhydrophobicity Using Aligned Electrospun Fibers

Superhydrophobic surfaces based on electrospun fibrous structures exhibit advantages of additive manufacturing and enable the passage of gases. Compared to randomly deposited fibers, directionally aligned fibers improve the control of surface wetting by a specified fiber orientation and predictable liquid-fiber contact interface. In this article, we create superhydrophobicity with adjustable adhesion based on the understanding of droplet wetting behavior on directionally aligned fibers. Directionally aligned polystyrene fibers with different diameters and interfiber distances (l) are produced using electrospinning with a rotating fin collector. The wetting behavior of droplets on the surfaces dressed by aligned fibers is characterized, and a thermodynamic model of wetting behavior is established to guide the experimental studies. As a result, high-adhesive superhydrophobicity is achieved on weak hydrophobic substrate surfaces dressed by aligned polystyrene fibers with a diameter of 1.8 μm and l between 5 and 130 μm. Water droplets (2 μL) exhibit a maximum contact angle of 156° and adhere to the fiber-dressed surfaces by tilting upside down. Low-adhesive superhydrophobicity is achieved by introducing an additional layer of aligned fibers to increase the transition energy barrier. On the dual-layer structure with an upper-layer l of 9 μm, droplets show a contact angle of 155° and can readily roll off the surface. Moreover, increasing the upper-layer l to 15 μm reserves the surface to high-adhesive superhydrophobicity.

Controlling Superhydrophobicity on Complex Substrates Based on a Vapor-Phase Sublimation and Deposition Polymerization

The superhydrophobic properties of material surfaces have attracted significant research and practical development in a wide range of applications. In the present study, a superhydrophobic coating was fabricated using a vapor-phase sublimation and deposition process. This process offers several advantages, including a controllable and tunable superhydrophobic property, a dry and solvent-free process that uses well-defined water/ice templates during fabrication, and a coating technology that is applicable to various substrates, regardless of their dimensions or complex geometric configurations. The fabrication process exploits time-dependent condensation to produce ice templates with a controlled surface morphology and roughness. The templates are sacrificed via vapor sublimation, which results in mass transfer of water vapor out of the system. A second vapor source of a polymer precursor is then introduced to the system, and deposition occurs upon polymerization on the iced templates, replicating the same topologies from the iced templates. The continuation of the co-current sublimation and deposition processes finally renders permanent hierarchical structures of the polymer coatings that combine the native hydrophobic property of the polymer and the structured property by the sacrificed ice templates, achieving a level of superhydrophobicity that is tunable from 90° to 164°. The experiments demonstrated the use of [2,2]paracyclophanes as the starting materials for forming the superhydrophobic coatings of poly(p-xylylenes) on substrate surfaces. In comparison to conventional vapor deposition of poly(p-xylylenes), which resulted in dense thin-film coatings with only a moderate water contact angle of approximately 90°, the reported superhydrophobic coatings and fabrication process can achieve a high water contact angle of 164°. Demonstrations furthermore revealed that the proposed coatings are durable while maintaining superhydrophobicity on various substrates, including an intraocular lens and a cardiovascular stent, even against harsh treatment conditions and varied solution compositions used on the substrates.

Preparation of a Wear-Resistant, Superhydrophobic SiO2/Polymethyl Methacrylate Composite Coating on Aluminum Surface Processed with Nanosecond Laser

Superhydrophobic coatings are limited by complex preparation processes and poor mechanical durability in practical applications. In this study, a mechanically robust superhydrophobic composite coating was applied to an aluminum surface that underwent processing with a nanosecond laser (referred to as a superhydrophobic aluminum surface). It exhibits a high water contact angle (WCA) of 158.81°, a low sliding angle (SA) of less than 5°, and excellent self-cleaning ability. The wear test shows its durability, and the corrosion test shows its excellent corrosion resistance. This study provides a framework for the preparation of robust superhydrophobic surfaces that may have potential applications in many fields.

Bioinspired Scalable Lubricated Bicontinuous Porous Composites with Self-Recoverability and Exceptional Outdoor Durability

Lubricant-impregnated surfaces (LIS) are promising as efficient liquid-repellent surfaces, which comprise a surface lubricant layer stabilized by base solid structures. However, the lubricant layer is susceptible to depletion upon exposure to degrading stimuli, leading to the loss of functionality. Lubricant depletion becomes even more pronounced in exposed outdoor conditions, restricting LIS to short-term lab-scale applications. Thus, the development of scalable and long-term stable LIS suitable for practical outdoor applications remains challenging. In this work, we designed "Lubricated Bicontinuous porous Composites" (LuBiCs) by infusing a silicone oil lubricant into a bicontinuous porous composite matrix of tetrapod-shaped zinc oxide microfillers and poly(dimethylsiloxane). LuBiCs are prepared in the meter scale by a facile drop-casting inspired wet process. The bicontinuous porous feature of the LuBiCs enables capillarity-driven spontaneous lubricant transport throughout the surface without any external driving force. Consequently, the LuBiCs can regain liquid-repellent function upon lubricant depletion via capillary replenishment from a small, connected lubricant reservoir, making them tolerant to lubricant-degrading stimuli (e.g., rain shower, surface wiping, and shearing). As a proof-of-concept, we show that the large-scale "LuBiC roof" retains slippery behavior even after more than 9 months of outdoor exposure.

Antibacterial Superhydrophobic Cotton Fabric with Photothermal, Self-Cleaning, and Ultraviolet Protection Functionalities

Cotton fabrics with superhydrophobic, antibacterial, UV protection, and photothermal properties were developed using Ag/PDMS coatings, and the role of coating formulations on the obtained functionalities was studied. Specific attention was paid to understanding the relationships between the fabrics' superhydrophobicity and antibacterial activity against Escherichia coli (E. coli) bacteria. UV protection performance of Ag/PDMS coatings was thoroughly evaluated based on the variation of UV transmission rate through coated fabrics and photoinduced chemiluminescence spectra. Moreover, the effect of silver nanoparticles (Ag NPs) and PDMS on developing a photothermal effect on fabrics was discussed. It was found that the content of Ag NPs and PDMS played critical roles in determining the water contact angle (WCA) on modified fabrics. The largest WCA was 171.31°, which was durable even after numerous accelerated wash cycles and abrasions. Antibacterial activity of fabrics showed the positive effect of pure PDMS in bacterial growth inhibition. Moreover, it was found that the antibacterial performance was greatly affected by the content of Ag NPs loaded on fabrics rather than their superhydrophobic status. Moreover, increasing the content of Ag NPs boosted the UV protection level of fabrics, improved fabrics photostability, and reduced the UV transmission rate through fabrics. Testing the photothermal effect confirmed that the content of Ag NPs and PDMS both played prominent roles, where Ag acted as a photothermal agent and PDMS determined the NIR reflection rate from the coated surface. The modified fabrics were characterized using TGA, SEM, FTIR, and XRD techniques, and it was confirmed that using a higher amount of PDMS increased the amount of Ag NPs deposition on fabrics.

Superhydrophobicity Mechanism and Nanoscale Profiling of PDMS-Modified Kaolinite Nanolayers via Ab Initio-MD Simulation and Atomic Force Microscopy Study

This study aimed to investigate the superhydrophobic mechanism of kaolinite particles modified with poly(dimethylsiloxane) (PDMS), which has potential as a superior hydrophobic coating. The study employed a combination of density functional theory (DFT) simulation modeling, characterization of the chemical properties and microstructure, contact angle measurements, and chemical force spectroscopy of atomic force microscopy. The results showed successful PDMS grafting onto the kaolinite surface, resulting in micro- and nanoscale roughness and a contact angle of 165°, indicating a successful superhydrophobic effect. The study also identified the mechanism of the hydrophobic interaction through two-dimensional micro- and nanoscale hydrophobicity images, highlighting the potential of this approach for developing new hydrophobic coatings.

Capillary-Driven Water Transport by Contrast Wettability-Based Durable Surfaces

Controlling water transport and management is crucial for continuous and reliable system operation in harsh weather conditions. Passive strategies based on nonwetting surfaces are desirable, but so far, the implementation of superhydrophobic coatings into real-world applications has been limited by durability issues and, in some cases, lack of compliance with environmental regulations. Inspired by surface patterning observed on living organisms, in this study we have developed durable surfaces based on contrast wettability for capillary-driven water transport and management. The surface fabrication process combines a hydrophobic coating with hard-anodized aluminum patterning, using a scalable femtosecond laser microtexturing technique. The concept targets heavy-duty engineering applications; particularly in aggressive weather conditions where corrosion is prevalent and typically the anodic aluminum oxide-based coating is used to protect the surface from corrosion, the concept has been validated on anodic aluminum oxide coated aluminum alloy substrates. Such substrates with contrast wettable characteristics show long-term durability in both natural and lab-based artificial UV and corrosion tests where superhydrophobic coatings tend to degrade.

Cellulose-based superhydrophobic wrinkled paper and electrospinning film as green tribolayer for water wave energy harvesting

Water waves are viable low-carbon and renewable sources of power that can be optionally combined with triboelectric nanogeneration (TENG). Herein, we report on the synthesis of a TENG device based on green wrinkled paper tribolayers (W-TENG) assembled in grids (G-TENG) with channels that enable contact-separation modes involving metal balls that roll in phase with the waves. The paper's wrinkle wavelength and amplitude were adjusted by using a crepe blade at a given angle with respect to a drying cylinder, as well as the speed and torque. Polar hierarchical superhydrophobic cellulose micro/nanostructures, proposed as positive tribolayers with enhanced contact area and triboelectric density. The negative (biodegradable) tribolayers were prepared by electrospinning aqueous suspensions of polyvinyl alcohol and poly (ethylene oxide) reinforced with cellulose nanofibers. The charge transfer by the W-TENG reached up to 40 nC in air and retained 27 nC under 85 % relative humidity, ~5 and 7 times higher than those measured in planar TENG counterparts. A G-TENG array charging time (100-μF capacitor) of ~188 s was measured when the voltage of the capacitor raised to ~1.5 V. Overall, we introduce a new, scalable TENG system that is demonstrated for its remarkable ability to harvest blue energy.

Electrospun Multilayered Films Based on Poly(3-hydroxybutyrate-co-3-hydroxyvalerate), Copolyamide 1010/1014, and Electrosprayed Nanostructured Silica

In this research, bio-based electrospun multilayered films for food packaging applications with good barrier properties and close to superhydrophobic behavior were developed. For this purpose, two different biopolymers, a low-melting point and fully bio-based synthetic aliphatic copolyamide 1010/1014 (PA1010/1014) and the microbially synthesized poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) and food-contact-complying organomodified silica (SiO₂) nanostructured microparticles, were processed by electrospinning. The production of the multilayer structure was finally obtained by means of a thermal post-treatment, with the aim to laminate all of the components by virtue of the so-called interfiber coalescence process. The so developed fully electrospun films were characterized according to their morphology, their permeance to water vapor and oxygen, the mechanical properties, and their water contact angle properties. Interestingly, the annealed electrospun copolyamide did not show the expected improved barrier behavior as a monolayer. However, when it was built into a multilayer form, the whole assembly exhibited a good barrier, an improved mechanical performance compared to pure PHBV, an apparent water contact angle of ca. 146°, and a sliding angle of 8°. Consequently, these new biopolymer-based multilayer films could be a bio-based alternative to be potentially considered in more environmentally friendly food packaging strategies.

Retention Forces for Drops on Microstructured Superhydrophobic Surfaces

Accurate models of retention forces between drops and superhydrophobic (SH) surfaces are required to predict drop dynamics on the surface. This retention force is, in turn, useful in modeling heat transfer rates for dropwise condensation on a SH surface. Drop contact angle distribution and base area on SH surfaces are essential factors for predicting retention forces. The present work measures the contact angle distribution and base area shapes of various drop sizes over a wide range of solid fraction for inclined microstructured SH surfaces at the point of drop departure. Base area shape was found to be well approximated using two ellipses with different aspect ratios, and the contact angle distribution was found to be best fit by a sigmoid function. At an incline near the roll-off angle, drop base area for surfaces with solid fraction close to 1 and close to 0 were found to be nearly circular, whereas the base area of drops on surfaces with an intermediate solid fraction deviated from circular behavior. In this work, maximum advancing and minimum receding contact angles were found as a function of solid fraction and used to calculate retention forces. Contact angle distribution and base area shapes are then used to calculate retention forces between drops and SH surfaces. These calculations are compared with the component of measured drop weight acting parallel to the plane on a tilted surface for validation. Previous retention force studies that investigate base area shape and contact angle distribution for smooth surfaces are not applicable for microstructured SH surfaces. The work shows that using a sigmoid contact angle distribution and modified base area shape yields retention forces that are on average 50% better than previously reported methods. Retention forces for smooth and SH surfaces calculated in this study were used to suggest retention force factor values for varying solid fraction surfaces.

Fabrication of Nanostructured Polycaprolactone (PCL) Film Using a Thermal Imprinting Technique and Assessment of Antibacterial Function for Its Application

In the use of the medical devices, it is essential to prevent the attachment of bacteria to the device surface or to kill the attached bacteria. To kill bacteria, many researchers have used antibiotics or studied nanostructure-based antibacterial surfaces, which rely on mechanical antibacterial methods. Several polymers are widely used for device fabrication, one of which is polycaprolactone (PCL). PCL is biocompatible, biodegradable, easy to fabricate using 3D printing, relatively inexpensive and its quality is easily controlled; therefore, there are various approaches to its use in bio-applications. In addition, it is an FDA-approved material, so it is often used as an implantable material in the human body. However, PCL has no inherent antibacterial function, so it is necessary to develop antibacterial functions in scaffold or film-based PCL medical devices. In this study, process parameters for nanopillar fabrication were established through a simple thermal imprinting method with PCL. Finally, a PCL film with a flexible and transparent nanopillar structure was produced, and the mechano-bactericidal potential was demonstrated using only one PCL material. PCL with nanopillars showed bactericidal ability against Escherichia coli (E. coli) and Bacillus subtilis (B. subtilis) bacteria cultured on its surface that resulted in membrane damage and death due to contact with nanopillars. Additionally, bacteriostatic results were shown to inhibit bacterial growth and activity of Staphylococcus aureus (S. aureus) on PCL nanostructured columns. The fabricated nanopillar structure has confirmed that mechanically induced antibacterial function and can be applied to implantable medical devices.

Structural design of the electrospun nanofibrous membrane for membrane distillation application: a review

Although membrane distillation (MD) is a promising technology for water desalination and industrial wastewater treatment, the MD process is not widely applied in the global water industry due to the lack of a suitable membrane for the MD process. The design and appropriate manufacture are the most important factors for MD membrane optimization. The well-designed porous structure, superhydrophobic surface, and pore-wetting prevention of the membrane are vital properties of the MD membrane. Nowadays, electrospinning that is capable of manufacturing membranes with superhydrophobic or omni phobic properties is considered a promising technology. Electrospun nanofibrous membranes (ENMs) possess the characteristics of cylindrical morphology, re-entrant structure, and easy-shaping for a specific purpose, benefiting the membrane design and modification. Based on that, this review investigates the current state and future progress of the superhydrophobic, multi-layer, and omniphobic ENMs manufactured with various structural designs for seawater desalination and wastewater purification. We expect that this paper will provide some recommendations and guidance for further fabrication research and the configuration design of ENMs in the MD process for seawater desalination and wastewater purification.

Toward controlling wetting hysteresis with nanostructured surfaces derived from block copolymer self-assembly

The synthesis of nanostructured surfaces via block copolymer (BCP) self-assembly enables a precise control of the surface feature shape within a range of dimensions of the order of tens of nanometers. This work studies how to exploit this ability to control the wetting hysteresis and liquid adhesion forces as the substrate undergoes chemical aging and changes in its intrinsic wettability. Via BCP self-assembly we fabricate nanostructured surfaces on silicon substrates with a hexagonal array of regular conical pillars having a fixed period (52 nm) and two different heights (60 and 200 nm), which results in substantially different lateral and top surface areas of the nanostructure. The wetting hysteresis of the fabricated surfaces is characterized using force-displacement measurements under quasistaic conditions and over sufficiently long periods of time for which the substrate chemistry and surface energy, characterized by the Young contact angle, varies significantly. The experimental results and theoretical analysis indicate that controlling the lateral and top area of the nanostructure not only controls the degree of wetting hysteresis but can also make the advancing and receding contact angles less susceptible to chemical aging. These results can help rationalize the design of nanostructured surfaces for different applications such as self-cleaning, enhanced heat transfer, and drag reduction in micro/nanofluidic devices.

Selective Fabrication of Robust and Multifunctional Super Nonwetting Surfaces by Diverse Modifications of Zirconia-Ceria Nanocomposites

The creation of surfaces with various super nonwetting properties is an ongoing challenge. We report diverse modifications of novel synthesized zirconia-ceria nanocomposites by different low surface energy agents to fabricate nanofluids capable of regulating surface wettability of mineral substrates to achieve selective superhydrophobic, superoleophobic-superhydrophilic, and superamphiphobic conditions. Surfaces treated with these nanofluids offer self-cleaning properties and effortless rolling-off behavior with sliding angles ≤7° for several liquids with surface tensions between 26 and 72.1 mN/m. The superamphiphobic nanofluid coating imparts nonstick properties to a solid surface whereby liquid drops can be effortlessly displaced on the coating with a near-zero tilt and conveniently lifted off using a needle tip, leaving no trace. Further, the superamphiphobic surface demonstrates good oil repellency toward ultralow surface tension liquids such as n-hexane and n-heptane. The superoleophobic-superhydrophilic surface repels oil droplets well regardless of whether it is in the air or underwater conditions. In addition, reaping the benefits of the ZrO₂-CeO₂ nanocomposites' photocatalysis feature, the superoleophobic-superhydrophilic coating exhibits self-cleaning ability by the degradation of color dyes. Modification of the wettability of substrates is carried out by a cost-effective and facile solution-immersion approach, which creates surfaces with hierarchical nano-submicron-scaled structures. The multipurpose coated surfaces have outstanding durability and mechanical stability. They also resist well high-temperature-high-pressure conditions, which will provide various practical applications in different fields, including the condensate banking removal in gas reservoirs or the separation of oil/water mixtures.

Preparation and Application of a New Two-Component Superhydrophobic Coating on Aluminum Alloy

Superhydrophobic surfaces have been widely used for their corrosion resistance, self-cleaning and anti-icing characteristics. A new two-component superhydrophobic coating was prepared on aluminum alloy, and some application properties were studied. With appropriate silica, the contact angle of the two-component superhydrophobic coating can be 164.4°, and it has good resistance to the continuous hitting of water droplets and the corrosion of acid. Even when it had been continuous impacted by acid droplets for 300 min, the contact angle of the coating was still lager than 150°. However, the coating was easily corroded by sodium hydroxide. Moreover, it can not only reduce its freezing point by more than 5 °C, but also delay the freezing of droplets on aluminum alloy by about 20 s at the temperature of −20 °C. More than that, the growth of ice or frost on it can only cause extremely minor mechanical damage to it.

Effect of the Composition of Copolymers Based on Glycidyl Methacrylate and Fluoroalkyl Methacrylates on the Free Energy and Lyophilic Properties of the Modified Surface

This study proposes to use reactive copolymers based on glycidyl methacrylate and fluoroalkyl methacrylates with a low fluorine content in the monomer unit as agents to reduce the surface free energy (SFE). This work reveals the effect of the structure and composition of copolymers on the SFE and water-repellent properties of these coatings. On a smooth surface, coatings based on copolymers of glycidyl methacrylate and fluoroalkyl methacrylates with fluorine atoms in the monomer unit ranging from three to seven are characterized by SFE values in the range from 25 to 13 mN/m, which is comparable to the values for polyhedral oligomeric silsesquioxanes and perfluoroalkyl acrylates. On textured aluminum surfaces, the obtained coatings provide time-stable superhydrophobic properties with contact angles up to 170° and sliding angles up to 2°. The possibility of using copolymers based on glycidyl methacrylate and fluoroalkyl methacrylates for the creation of self-cleaning polymer coatings is shown.

Does the Roll-off Angle Depend on Work of Adhesion?

The roll-off angle of hexadecane droplets was measured on a family of nearly ideal surfaces having similar structures but different interfacial free energies. The variation in interfacial energy was reflected in the contact angles of hexadecane, which provide a measure of the work of adhesion. The hysteresis in the contact angle on these surfaces was low and approximately constant, thereby approximately removing it as a variable and allowing for an assessment of any dependence of the roll-off angle on work of adhesion directly. The results revealed no such dependence, consistent with the descriptions of early researchers in this area.

High-performance cellulose acetate-based gas barrier films via tailoring reduced graphene oxide nanosheets

Improving the gas molecule barrier performance and structural stability of bio-plastic films dramatically contribute to packaging and protective fields. Herein, we proposed a novel nanocomposite film consisting of cellulose acetate (CA)/polyethyleneimine (PEI)/reduced graphene oxide (rGO)-NiCoFeO_x) with high gas barrier property by applying "molecular glue" and "nano-patching" strategies. Systematical investigations demonstrated that the CA/rGO interfacial interaction was effectively enhanced due to the "molecular glue" role of PEI chains via physical/chemical bonds and the defective regions in rGO plane were nano-patched through hydrophilic interactions between edged oxygen-containing functional groups and ultrafine NiCoFeO_x nanoparticles (~3 nm). As a result, the oxygen and moisture transmission rates of the prepared CA/PEI/rGO-NPs hybrid film were significantly reduced to 0.31 cm³ ∗ μm/(m² ∗ d ∗ kPa) and 314.23 g/m² ∗ 24 h, respectively, which were 99.60% and 54.69% lower than pristine CA films. Meanwhile, the tensile strength of hybrid film was increased from 25.90 MPa to 40.67 MPa. More importantly, the designed nanocomposite film possesses excellent structural stability without obvious GO layer shedding and hydrophobicity attenuation after persistent bending at least 100 times. The exceptional robust and high gas barrier film displays great promising application in food, agriculture, pharmaceuticals and electronic instruments packaging industry.

Can Plasma Surface Treatment Replace Traditional Wood Modification Methods?

Wood modification is an excellent and increasingly used method to expand the application of woody materials. Traditional methods, such as chemical or thermal, have been developed for the targeted improvement of some selected properties, unfortunately typically at the expense of others. These methods generally alter the composition of wood, and thus its mechanical properties, and enhance dimensional stability, water resistance, or decrease its susceptibility to microorganisms. Although conventional methods achieve the desired properties, they require a lot of energy and chemicals, therefore research is increasingly moving towards more environmentally friendly processes. The advantage of modern methods is that in most cases, they only modify the surface and do not affect the structure and mechanical properties of the wood, while reducing the amount of chemicals used. Cold plasma surface treatment is one of the cheapest and easiest technologies with a limited burden on the environment. In this review, we focus on cold plasma treatment, the interaction between plasma and wood compounds, the advantages of plasma treatment compared to traditional methods, and perspectives.

An overview on nanostructure-modified supported liquid membranes for the electromembrane extraction method

Electromembrane extraction (EME) is an extraction method on the micro scale, in which charged compounds are extracted from a donor phase (sample solution) into an acceptor phase via a supported liquid membrane (SLM) containing a water-immiscible organic solvent. To enhance the extraction efficiency and selectivity in this method, some studies have focused on the modification of the SLM, and thus many strategies have been reported for this purpose. One of these techniques is the introduction of nanomaterials in the SLM structure, which can enhance the extraction efficiency. In the current study, the different nanostructures used for SLM modification in the EME method are reviewed. Furthermore, the related analytical parameters of the developed techniques are classified and tabulated. It is hoped that this review will motivate further research in this field using other nanostructures.

Theoretical investigations on the superhydrophobicity of intrinsic hydrophilic surfaces with overhang microstructures

It has been accepted generally that it is necessary to obtain the so-called surface superhydrophobicity on intrinsically hydrophobic materials. However, recent experiments have indicated that it could be possible to prepare superhydrophobic surfaces on intrinsically hydrophilic materials by creating adequate roughness. In this work, such a strategy for surface superhydrophobicity on hydrophilic materials with an intrinsic contact angle less than 90° was demonstrated thermodynamically based on a proposed 2-D analytical model. In particular, different (trapezoidal, vertical and inverse-trapezoidal) microstructures were employed to analyze their wetting states such as composite and noncomposite and superhydrophobic behavior as well as the previous corresponding experimental observations. Based on the thermodynamic calculations, it was demonstrated that for an overhang microstructure, intrinsic contact angle, which was restricted by the sidewall angle of micropillars, was not an independent parameter to affect superhydrophobicity. Furthermore, an overhang microstructure was critical to realize the transition from hydrophilicity to superhydrophobicity, and for such a transition, the sidewall angle should be less than the intrinsic contact angle where a positive free energy barrier could support the liquid/vapor interfaces and separate the Wenzel and Cassie states on such hydrophilic surfaces. Most importantly, it was found that for such hydrophilic surfaces, generally, the free energy of the noncomposite or Wenzel states were lower than that of the composite or Cassie states for those trapezoidal, vertical and inverse-trapezoidal microstructures, implying that once a noncomposite state was formed, it can hardly become a composite state, or in other words, even if superhydrophobic behavior was possible, it could be temporary or unstable.

Free energy variations with contact angle.