Metal-composite adhesion based on diazonium chemistry

Diazonium chemistry for bonding between PEEK and resin cement

STATEMENT OF PROBLEM

Polyetheretherketone (PEEK) is an excellent restorative material, but its hydrophobicity and inertness prevent strong adhesion to resin cements.

PURPOSE

The purpose of this in vitro study was to examine the use of diazonium reactions for priming PEEK surfaces to improve their adhesion to resin cements.

MATERIAL AND METHODS

Polished PEEK specimens were exposed to 7 different treatments: airborne-particle abrasion (50 µm) (APA), diazonium priming (D), adhesive (visio-link) application (A), APA followed by A (APAA), D and A (DA), APA and D (APAD), and APA followed by D and A (APADA). Nontreated specimens served as controls (C). The surface composition, roughness (Ra), and contact angle of the specimens were examined before and after treatment using X-ray photoelectron spectroscopy (XPS), profilometry, and goniometry respectively. The tensile bond strength between the treated specimens and resin cement (Panavia SA) was evaluated with a mechanical testing machine after incubation in distilled water (24 hours, at 37 ℃). The fracture surfaces were examined by using a stereomicroscope at ×40 magnification. The Kruskal-Wallis, 1-way analysis of variance, Tukey HSD, and Fisher-Freeman-Halton tests were used for statistical analysis (α=.05).

RESULTS

Surface characterization revealed that the APA treatment resulted in the highest surface concentration of oxygen and the highest contact angle (81.3 ±4.9 degree), the D treatment resulted in the highest surface concentration of nitrogen, the DA treatment resulted in the lowest roughness and contact angle (49 ±6.2 degree), and the APAD treatment resulted in the highest roughness. Tensile test results showed the lowest tensile bond strength in the control group (0.1 ±0.1 MPa) and the highest in the APADA group (13.9 ±1.6 MPa) (P<.001). Differences were not observed among the APAA (10.8 ±0.9 MPa), DA (10.4 ±1.6 MPa), and APAD (9.8 ±1.7 MPa) treatments (P>.05). The failures of the groups were different (P<.05), with group C showing 100% adhesive failure and the APADA group showing 70% mixed failure.

CONCLUSIONS

The surface treatment of PEEK with a diazonium primer increased the bonding strength of resin cement to PEEK.

Effect of Electrochemical Aryl Diazonium Salt Modification on Interfacial Properties of CF/PEEK Composites

The interfacial properties between carbon fiber (CF) and thermoplastic resin are relatively weak, which can be problematic for composites in structural applications. Improving the surface roughness of CF is regarded as an effective way to enhance the interface of composites. However, most CF modifying methods are complex and time-consuming, which cannot meet the demand for industrial production. Therefore, it is of great significance to research a fast technique of CF surface modification to strengthen the interface of composites. Herein, a one-pot reaction based on the aryl diazonium salt modification was applied to enhance the interface between CF and poly ether ether ketone (PEEK) resin. Carbon nanotubes (CNTs) were linked to CF by p-phenylenediamine (PPD) via cyclic voltammetry (CV). The surface morphology, chemical characteristics and surface energy of modified CF illustrated the effectiveness of this method, and the interfacial properties of as-prepared modified CF/PEEK demonstrated the increased tendency. All the CF was treated within 5 min and the interfacial shear strength (IFSS) of CF/PEEK was increased to the maximum of 99.62 MPa by aryl diazonium salt modification. This work may shed some light on the industrialized application of CF reinforced high-performance engineering thermoplastic composites.

Aspects and Principles of Material Connections in Restorative Dentistry-A Comprehensive Review

The combination of two dissimilar materials has always been a serious problem in dentistry. In order to meet this challenge, it is necessary to combine both chemical methods (treatment with silanes, (meth)acrylic functional monomers) and the development of the surface of the joined material in a physical way, e.g., by sandblasting with alumina, alumina with silica, acid etching, the use of lasers and other means. The purpose of this literature review is to present all methods of joining dental composites with other materials such as ceramics, metal, another composite material. This review covers articles published within the period 2012-2022 in journals indexed in the PubMed database, written in English and describing joining different dental materials to each other. All the critical steps of new joint preparation have been addressed, including proper cleaning of the joint surface, the application of appropriate primers capable of forming a chemical bond between ceramics, zirconium oxide or metals and alloys, and finally, the application of new composite materials.

High toughness resorbable brushite-gypsum fiber-reinforced cements

The ideal bone substitute material should be mechanically strong, biocompatible with a resorption rate matching the rate of new bone formation. Brushite (dicalcium phosphate dihydrate) cement is a promising bone substitute material but with limited resorbability and mechanical properties. To improve the resorbability and mechanical performance of brushite cements, we incorporated gypsum (calcium sulfate dihydrate) and diazonium-treated polyglactin fibers which are well-known for their biocompatibility and bioresorbability. Here we show that by combining brushite and gypsum, we were able to fabricate biocompatible composite cements with high fracture toughness (0.47 MPa·m^1/2) and a resorption rate that matched the rate of new bone formation. Adding functionalized polyglactin fibers to this composite cement further improved the fracture toughness up to 1.00 MPa·m^1/2. XPS and SEM revealed that the improvement in fracture toughness is due to the strong interfacial bonding between the functionalized fibers and the cement matrix. This study shows that adding gypsum and functionalized polyglactin fibers to brushite cements results in composite biomaterials that combine high fracture toughness, resorbability, and biocompatibility, and have great potential for bone regeneration.

Electrografting of 4-Nitrobenzenediazonium Salts on Al-7075 Alloy Surfaces-The Role of Intermetallic Particles

In this work, the electrografting of Al-7075 aluminium alloy substrates with 4-nitrobenzenediazonium salt (4-NBD) films was studied on a complex aluminium alloy surface. Prior to the electrografting reaction, the substrates were submitted to different surface treatments to modify the native aluminium oxide layer and unveil intermetallic particles (IMPs). The formation of the 4-NBD films could be correlated with the passive film state and the distribution of IMPs. The corresponding electrografting reaction was performed by cyclic voltammetry which allowed the simultaneous analysis of the redox reaction by a number of complementary surface-analytical techniques. Spatially resolved thin film analysis was performed by means of SEM-EDX, AFM, PM-IRRAS, Raman spectroscopy, XPS, and SKPFM. The collected data show that the 4-NBD film is preferentially formed either on the Al oxide layer or the IMP surface depending on the applied potential range. Potentials between -0.1 and -1.0 VAg/AgCl mostly generated nitrophenylene films on the oxide covered aluminium, while grafting between -0.1 and -0.4 VAg/AgCl favours the growth of these films on IMPs.

Building Tailored Interfaces through Covalent Coupling Reactions at Layers Grafted from Aryldiazonium Salts

Aryldiazonium ions are widely used reagents for surface modification. Attractive aspects of their use include wide substrate compatibility (ranging from plastics to carbons to metals and metal oxides), formation of stable covalent bonding to the substrate, simplicity of modification methods that are compatible with organic and aqueous solvents, and the commercial availability of many aniline precursors with a straightforward conversion to the active reagent. Importantly, the strong bonding of the modifying layer to the surface makes the method ideally suited to further on-surface (postfunctionalization) chemistry. After an initial grafting from a suitable aryldiazonium ion to give an anchor layer, a target species can be coupled to the layer, hugely expanding the range of species that can be immobilized. This strategy has been widely employed to prepare materials for numerous applications including chemical sensors, biosensors, catalysis, optoelectronics, composite materials, and energy conversion and storage. In this Review our goal is first to summarize how a target species with a particular functional group may be covalently coupled to an appropriate anchor layer. We then review applications of the resulting materials.

Biocompatibility and Durability of Diazonium Adhesives on Dental Alloys

PURPOSE

A new type of diazonium-based adhesive has been recently developed by our team to bind dental alloys (Titanium, stainless steel, and cobalt chromium) to dental polymers. Here, we explored the endurance of the resulting adhesive after thermal-cycling and autoclave aging.

MATERIALS AND METHODS

Polished samples of titanium (Ti), stainless steel (SS) and cobalt chromium (Co-Cr) were coated with a diazonium-based adhesive. Untreated samples served as controls (n = 12 per each condition). X-ray photoelectron spectroscopy (XPS) was performed to characterize the elemental compositions of the different surfaces. Biocompatibility of the coated alloys was assessed with human gingival fibroblasts (HGF). Inductively coupled plasma (ICP) and total organic carbon (TOC) analyses were used to quantify the ions and organic matters released from the diazonium coated alloys. Endurance of the adhesives was assessed by exposing the samples to autoclaving and thermal-cycling. The tensile strength of the poly(methylmethacrylate) (PMMA)-alloy bond was also tested.

RESULTS

Results of mechanical testing demonstrated a higher endurance of the coated CoCr, Ti, and SS compared to the uncoated alloys. The human fibroblasts cultured on the substrates remained alive and metabolically active, and the coatings did not release significant amounts of toxic chemicals in solutions.

CONCLUSIONS

The results further support the use of diazonium-based adhesives as new coupling agents for dental applications.