Ni-Coated Carbon Fiber as an Alternative Cathode Electrode Material to Improve Cost Efficiency of Microbial Fuel Cells

Investigation of microbial fuel cell performance based on the nickel thin film modified electrodes

Microbial fuel cells (MFCs) are a self-sustaining and environmentally friendly system for the simultaneous was tewater treatment and bioelectricity generation. The type and material of the electrode are critical factors that can influence the efficiency of this treatment process. In this study, graphite plates and carbon felt were modified through the electrodeposition of nickel followed by the formation of a biofilm, resulting in conductive bio-anode thin film electrodes with enhanced power generation capacity. The structural and morphological properties of the electrode surfaces were characterized using X-ray diffraction, energy-dispersive X-ray spectroscopy, elemental mapping, and field-emission scanning electron microscopy techniques. Maximum voltage, current density, and power generation were investigated using a dual-chamber MFC equipped with a Nafion 117 membrane and bio-nickel-doped carbon felt (bio-Ni@CF) and bio-nickel-doped graphite plate (bio-Ni@GP) electrodes under constant temperature conditions. The polarization and power curves obtained using different anode electrodes revealed that the maximum voltage, power and current density achieved with the bio-Ni@CF electrode were 468.0 mV, 130.72 mW/m2 and 760.0 mA/m2 respectively. Moreover, the modified electrodes demonstrated appropriate stability and resistance during successful runs. These results suggest that nickel-doped carbon-based electrodes can serve as suitable and stable supported catalysts and conductors for improving efficiency and increasing power generation in MFCs.

Innovative Cost-Effective Nano-NiCo2O4 Cathode Catalysts for Oxygen Reduction in Air-Cathode Microbial Electrochemical Systems

Microbial electrochemical systems (MESs) can harvest bioelectricity from varieties of organic matter in wastewater through electroactive microorganisms. Oxygen reduction reaction (ORR) in a cathode plays an important role in guaranteeing high power generation, which can be enhanced by cathode catalysts. Herein, the tiny crystalline grain nanocrystal NiCo₂O₄ is prepared via the economic method and utilized as an effective catalyst in air-cathode MESs. The linear sweep voltammetry results indicate that the current density of 2% nano-NiCo₂O₄/AC cathode (5.05 A/m²) at 0 V increases by 20% compared to the control (4.21 A/m²). The cyclic voltammetries (CVs) and the electrochemical impedance spectroscopy (EIS) showed that the addition of nano-NiCo₂O₄ (2%) is efficient in boosting the redox activity. The polarization curves showed that the MESs with 2% nano-NiCo₂O₄/AC achieved the highest maximum power density (1661 ± 28 mW/m²), which was 1.11 and 1.22 times as much as that of AC and 5% nano-NiCo₂O₄. Moreover, the adulteration of nano-NiCo₂O₄ with a content of 2% can not only enable the electrical activity of the electrode to be more stable, but also reduce the cost for the same power generation in MESs. The synthetic nano-NiCo₂O₄ undoubtedly has great benefits for large-scale MESs in wastewater treatment.

Onset Investigation on Dynamic Change of Biohythane Generation and Microbial Structure in Dual-chamber versus Single-chamber Microbial Electrolysis Cells

Biohythane is alternative fuel to replace fossil fuel for car combustion, and biohythane generation could be potential pathway for energy recovery from wastewater treatment. Microbial electrolysis cell (MEC) is electrochemical technique to convert waste to methane and hydrogen gas for biohythane generation, but the feasibility and stability of MEC needs further investigation to assure sustainable energy recovery. System configuration is paramount factor for electrochemical reaction and mass transfer, and this study was to investigate the configuration impact (single vs dual chamber) of MEC for biohythane generation rate and stability. This study showed that dual-chamber MEC could separate methane and hydrogen gas production in the anode and cathode, and combined both together to produce biohythane. To reduce ohmic resistance for higher current, cation exchange membrane (CEM) was removed from dual-chamber to single-chamber MEC. However, free hydrogen diffusion was allowed in the single chamber since CEM was removed. The diffused hydrogen and substrate towards the cathode would favor the methanogen growth, and thus the hydrogen was consumed to reduce the biohythane generation and energy recovery efficiency (i.e., 7.5 × 10^-3 reduced to 5.7 × 10^-3 kWh kg^-1 degraded COD day^-1 after converting dual-chamber to single-chamber MEC). Absolute abundance of methanogen in single-chamber MEC was greatly boosted, as Methanosarcina and Methanobacteriale on the anode surface, increased by 132% and 243%, respectively, while the original dual-chamber MEC could maintain Geobacter growth for high current generation. This is the keystone study to demonstrate the importance of dual-chamber MEC for the feasibility and stability for the biohythane generation, building up the foundation to use electrochemical device to convert the organic waste to the alternative biohythane.

Impacts of hydraulic retention time on a continuous flow mode dual-chamber microbial fuel cell for recovering nutrients from municipal wastewater

Nutrients recovery has become a meaningful solution to address shortage in the fertilizer production which is the key issue of nations' food security. The concept of municipal wastewater is based on its ability to be a major potential source for recovered nutrients because of its vast quantity and nutrient-rich base. Microbial fuel cell (MFC) has emerged as a sustainable technology, which is able to recover nutrients and simultaneously generate electricity. In this study a two-chambered MFC was constructed, and operated in a continuous flow mode employing artificial municipal wastewater as a substrate. The effects of hydraulic retention time (HRT) on the recovery of nutrients by MFC were studied. The COD removal rates were insignificantly influenced by varying HRT from 0.35 to 0.69 d, that were over 92%. Furthermore, the recovery rate of nutrients was insignificantly affected while increasing the HRT, which fluctuates from 80% to 90%. In contrast, the maximum power generation declined when HRT increased and the lowest one was 510.3 mV at the HRT of 0.35 d. These results demonstrate that the lab-scale double chamber MFC using municipal wastewater as the substrate can provide a highly effective removal strategy for organic matter, nutrients recovery and electricity output when operating at a specific HRT.

Composite of medium-chain-length polyhydroxyalkanoates-co-methyl acrylate and carbon nanotubes as innovative electrodes modifier in microbial fuel cell

A microbial fuel cell is a sustainable and environmental-friendly device that combines electricity generation and wastewater treatment through metabolic activities of microorganisms. However, low power output from inadequate electron transfer to the anode electrode hampers its practical implementation. Nanocomposites of oxidized carbon nanotubes and medium-chain-length polyhydroxyalkanoates (mcl-PHA) grafted with methyl acrylate monomers enhance the electrochemical function of electrodes in microbial fuel cell. Extensive polymerization of methyl acrylate monomers within mcl-PHA matrix, and homogenous dispersion of carbon nanotubes within the graft matrix are responsible for the enhancement. Modified electrodes exhibit high conductivities, better redox peak and reduction of cell internal resistance up to 76%. A stable voltage output at almost 700 mV running for 225 H generates maximum power and current density of 351 mW/m² and 765 mA/m² , respectively. Superior biofilm growth on modified surface is responsible for improved electron transfer to the anode hence stable and elevated power output generation.

Accelerated tests for evaluating the air-cathode aging in microbial fuel cells

Air-cathode stability is a key factor affecting the feasibility of microbial fuel cells (MFCs) in applications. However, there is no quick and effective method to evaluate the robustness and durability of the MFC air cathodes. In this study, a three-phase decrease of power density was observed in multiple MFCs that have been operated for about a year. Quantification of the contributions of cathode biofilm and salt accumulation to the current decrease suggested that the biofouling was the major contributor to the cathode aging during the first 200 days, and salt accumulation gradually outpaced biofouling afterward. An accelerated test method was then developed using fast-growing Escherichia coli, simulated soluble microbial products (SMPs), and a concentrated medium solution. Using this method, the cathode aging can be evaluated quickly within hours/days compared to over a year of operation, benefiting the development of high-performing and durable cathode materials.

Effects of the Structure of TiO2 Nanotube Arrays on Its Catalytic Activity for Microbial Fuel Cell

To enhance the microbial fuel cell (MFC) for wastewater treatment and chemical oxygen demand degradation, TiO2 nanotubes arrays (TNA) are successfully synthesized on Ti foil substrate by the anodization process in HF and NH4F solution, respectively (hereafter, denoted as TNA-HF and TNA-NF). The differences between the two kinds of TNA are revealed based on their morphologies and spectroscopic characterizations. It should be highlighted that 3D TNA-NF with an appropriate dimension can make a positive contribution to the high photocatalytic activity. In comparison with the TNA-HF, the 3D TNA-NF sample exhibits a significant enhancement in current generation as the MFC anode. In particular, the TNA-NF performs nearly 1.23 times higher than the TNA-HF, and near twofold higher than the carbon felt. It is found that the two kinds of TiO2-based anodes have different conductivities and corrosion potentials, which are responsible for the difference in their current generation performances. Based on the experimental results, excellent stability, reliability, and low cost, TNA-NF can be considered a promising and scalable MFC bioanode material.

Effective algal harvesting by using mesh membrane for enhanced energy recovery in an innovative integrated photobioelectrochemical system

In this work, an innovative design of integrated photobioelectrochemcial system (IPB) and an algal harvesting method based on polyester-mesh membrane (MM) were investigated. The algal growth/harvesting period of 6 days led to the highest surface biomass productivity (SBP) of 0.88 g m^-2 day^-1 and the highest energy generation of 0.157 ± 0.001 kJ day^-1. The harvesting frequency of 3 times in an operational cycle (with three pieces of MM) enhanced the SBP to 1.14 g m^-2 day^-1. The catholyte recirculation for catholyte mixing resulted in a positive net energy production (NEP) of 0.227 ± 0.025 kJ day^-1. Those results have demonstrated the benefits of both using mesh membrane and the new reactor design for algal collection with positive effects on improving IPB performance.