Batch microfabrication of highly integrated silicon-based electrochemical sensor and performance evaluation via nitrite water contaminant determination

Electrochemical Acid-Base Transport Limitation Principle for Low Electroactive Analyte Sensing in Wastewater Monitoring

Electrochemical sensing (ES) is crucial for improving data acquisition in wastewater treatment, but obtaining the signal for a low electroactive analyte is challenging. Here, we propose an electrochemical acid-base transport limitation (eABTL) principle for inertness-based sensing, offering a new insight into generating ES signals from an interfacial transport process rather than electron transfer. This principle enables potential ES application for various weak acids and bases (WABs) without reactions themselves. We established an eABTLP method for detecting orthophosphate in solutions as a proof of concept, demonstrating commendable accuracy and precision, and a wide detection range from 10 μM to over 300 mM. Endogenous interferences were identified using 23 weak acids, indicating no significant endogenous interfering factors in typical wastewaters. Of them, volatile fatty acids are the main interference, but their effect can be eliminated by adjusting pH above 6.0. Exogenous factors like anions, cations, ion strength, temperature, organic load, and dissolved oxygen were examined, and most of their effects can be ignored by maintaining consistent analytical procedures between calibration curve and sample. Furthermore, measurement of wastewater samples confirmed the applicability toward domestic wastewater and demonstrated its wide applicability when combined with digestion pretreatment. Given the merits of inertness-based sensing, the eABTL-based methods have the potential to be a crucial part of ES techniques for environmental and industrial monitoring.

A Simultaneous Calibration and Detection Strategy for Electrochemical Sensing with High Accuracy in Complex Water

The electrochemical sensors loaded with nanomaterials have exhibited a great sensitivity. Nonetheless, the field detection for complex waterbodies can be affected by cross-sensitivity, environmental conditions such as temperature and pH value, as well as the relatively low reproducibility and stability of nanomaterials. In this paper, a simultaneous calibration and detection (SCD) strategy is proposed to introduce a simultaneous and precise calibration during field electrochemical detection, which is composed of a linear regression algorithm and a compact electrochemical sensor containing a series of identical sensing cells. This design can significantly mitigate cross-sensitivity in complex water and the inconsistency of sensing materials. Applied in the NO2- detection for practical waterbodies, the SCD strategy has exhibited a relative error of no more than 9.6% for the measurement compared to the results obtained by the standard Griess method and higher accuracy than the normal electrochemical method. The SCD strategy is independent of sensing materials, indicating that it can be widely applied to various detections by just switching the corresponding sensing material.

Advances in lithographic techniques for precision nanostructure fabrication in biomedical applications

Nano-fabrication techniques have demonstrated their vital importance in technological innovation. However, low-throughput, high-cost and intrinsic resolution limits pose significant restrictions, it is, therefore, paramount to continue improving existing methods as well as developing new techniques to overcome these challenges. This is particularly applicable within the area of biomedical research, which focuses on sensing, increasingly at the point-of-care, as a way to improve patient outcomes. Within this context, this review focuses on the latest advances in the main emerging patterning methods including the two-photon, stereo, electrohydrodynamic, near-field electrospinning-assisted, magneto, magnetorheological drawing, nanoimprint, capillary force, nanosphere, edge, nano transfer printing and block copolymer lithographic technologies for micro- and nanofabrication. Emerging methods enabling structural and chemical nano fabrication are categorised along with prospective chemical and physical patterning techniques. Established lithographic techniques are briefly outlined and the novel lithographic technologies are compared to these, summarising the specific advantages and shortfalls alongside the current lateral resolution limits and the amenability to mass production, evaluated in terms of process scalability and cost. Particular attention is drawn to the potential breakthrough application areas, predominantly within biomedical studies, laying the platform for the tangible paths towards the adoption of alternative developing lithographic technologies or their combination with the established patterning techniques, which depends on the needs of the end-user including, for instance, tolerance of inherent limits, fidelity and reproducibility.

Silicon microfabrication technologies for biology integrated advance devices and interfaces

Miniaturization is the trend to manufacture ever smaller devices and this process requires knowledge, experience, understanding of materials, manufacturing techniques and scaling laws. The fabrication techniques used in semiconductor industry deliver an exceptionally high yield of devices and provide a well-established platform. Today, these miniaturized devices are manufactured with high reproducibility, design flexibility, scalability and multiplexed features to be used in several applications including micro-, nano-fluidics, implantable chips, diagnostics/biosensors and neural probes. We here provide a review on the microfabricated devices used for biology driven science. We will describe the ubiquity of the use of micro-nanofabrication techniques in biology and biotechnology through the fabrication of high-aspect-ratio devices for cell sensing applications, intracellular devices, probes developed for neuroscience-neurotechnology and biosensing of the certain biomarkers. Recently, the research on micro and nanodevices for biology has been progressing rapidly. While the understanding of the unknown biological fields -such as human brain- has been requiring more research with advanced materials and devices, the development protocols of desired devices has been advancing in parallel, which finally meets with some of the requirements of biological sciences. This is a very exciting field and we aim to highlight the impact of micro-nanotechnologies that can shed light on complex biological questions and needs.

N. NK, Budagumpi S, Kumar Bose S, P. S, Palakollu VN. Tuning the Surface Functionality of Fe3O4 for Sensitive and Selective Detection of Heavy Metal Ions

The functionalization of materials for ultrasensitive detection of heavy metal ions (HMIs) in the environment is crucial. Herewith, we have functionalized inexpensive and environmentally friendly Fe₃O₄ nanoparticles with D-valine (Fe₃O₄-D-Val) by a simple co-precipitation synthetic approach characterized by XRD, FE-SEM, and FTIR spectroscopy. The Fe₃O₄-D-Val sensor was used for the ultrasensitive detection of Cd⁺², Pb⁺², and Cu⁺² in water samples. This sensor shows a very low detection limit of 11.29, 4.59, and 20.07 nM for Cd⁺², Pb⁺², and Cu⁺², respectively. The detection limits are much lower than the values suggested by the world health Organization. The real water samples were also analyzed using the developed sensor.

Dual determination of nitrite and iron by a single greener sequential injection spectrophotometric system employing a simple single aqueous extract from Areca catechu Linn. serving as a natural reagent

Dual determination of nitrite and iron was proposed by using a single greener sequential injection (SI) spectrophotometric system employing a simple single aqueous extract from Areca catechu Linn. The extract served as a natural reagent to replace N-(1-naphthyl)ethylenediamine (NED) of the Griess reagent with nitrite and 1,10-phenanthroline with iron. The color products possessed analytical wavelengths at 430 and 560 nm, respectively. Conditions for the SI procedure were optimized using a univariate experimental design. Calibration ranges were up to 5.0 mg L-1 and 10.0 mg L-1 with limits of detection (LODs) of 0.04 mg L-1 and 0.05 mg L-1 for nitrite and iron(iii), respectively, and relative standard deviations (RSDs) being less than 3%. Recoveries of spiked standard nitrite and iron(iii) at 0.3 mg L-1 and 0.5 mg L-1 in water samples were 88 to 104% and 84 to 109%, respectively. The developed method successfully achieved dual determination of nitrite and total iron agreeing at a 95% confidence level with the reference methods of the conventional Griess assay and flame atomic absorption spectrometry (FAAS), respectively. The proposed method utilized locally available material from plants and serves the UN-SDGs.

Forward-Looking Roadmaps for Long-Term Continuous Water Quality Monitoring: Bottlenecks, Innovations, and Prospects in a Critical Review

Long-term continuous monitoring (LTCM) of water quality can bring far-reaching influences on water ecosystems by providing spatiotemporal data sets of diverse parameters and enabling operation of water and wastewater treatment processes in an energy-saving and cost-effective manner. However, current water monitoring technologies are deficient for long-term accuracy in data collection and processing capability. Inadequate LTCM data impedes water quality assessment and hinders the stakeholders and decision makers from foreseeing emerging problems and executing efficient control methodologies. To tackle this challenge, this review provides a forward-looking roadmap highlighting vital innovations toward LTCM, and elaborates on the impacts of LTCM through a three-hierarchy perspective: data, parameters, and systems. First, we demonstrate the critical needs and challenges of LTCM in natural resource water, drinking water, and wastewater systems, and differentiate LTCM from existing short-term and discrete monitoring techniques. We then elucidate three steps to achieve LTCM in water systems, consisting of data acquisition (water sensors), data processing (machine learning algorithms), and data application (with modeling and process control as two examples). Finally, we explore future opportunities of LTCM in four key domains, water, energy, sensing, and data, and underscore strategies to transfer scientific discoveries to general end-users.

A batch microfabrication of a self-cleaning, ultradurable electrochemical sensor employing a BDD film for the online monitoring of free chlorine in tap water

Free chlorine is one of the key water quality parameters in tap water. However, a free chlorine sensor with the characteristics of batch processing, durability, antibiofouling/antiorganic passivation and in situ monitoring of free chlorine in tap water continues to be a challenging issue. In this paper, a novel silicon-based electrochemical sensor for free chlorine that can self-clean and be mass produced via microfabrication technique/MEMS (Micro-Electro-Mechanical System) is proposed. A liquid-conjugated Ag/AgCl reference electrode is fabricated, and electrochemically stable BDD/Pt is employed as the working/counter electrode to verify the effectiveness of the as-fabricated sensor for free chlorine detection. The sensor demonstrates an acceptable limit of detection (0.056 mg/L) and desirable linearity (R 2 = 0.998). Particularly, at a potential of +2.5 V, hydroxyl radicals are generated on the BBD electrode by electrolyzing water, which then remove the organic matter attached to the surface of the sensor though an electrochemical digestion process. The performance of the fouled sensor recovers from 50.2 to 94.1% compared with the initial state after self-cleaning for 30 min. In addition, by employing the MEMS technique, favorable response consistency and high reproducibility (RSD < 4.05%) are observed, offering the opportunity to mass produce the proposed sensor in the future. A desirable linear dependency between the pH, temperature, and flow rate and the detection of free chlorine is observed, ensuring the accuracy of the sensor with any hydrologic parameter. The interesting sensing and self-cleaning behavior of the as-proposed sensor indicate that this study of the mass production of free chlorine sensors by MEMS is successful in developing a competitive device for the online monitoring of free chlorine in tap water.

Integration of Different Graphene Nanostructures with PDMS to Form Wearable Sensors

This paper presents a substantial review of the fabrication and implementation of graphene-PDMS-based composites for wearable sensing applications. Graphene is a pivotal nanomaterial which is increasingly being used to develop multifunctional sensors due to their enhanced electrical, mechanical, and thermal characteristics. It has been able to generate devices with excellent performances in terms of sensitivity and longevity. Among the polymers, polydimethylsiloxane (PDMS) has been one of the most common ones that has been used in biomedical applications. Certain attributes, such as biocompatibility and the hydrophobic nature of PDMS, have led the researchers to conjugate it in graphene sensors as substrates or a polymer matrix. The use of these graphene/PDMS-based sensors for wearable sensing applications has been highlighted here. Different kinds of electrochemical and strain-sensing applications have been carried out to detect the physiological signals and parameters of the human body. These prototypes have been classified based on the physical nature of graphene used to formulate the sensors. Finally, the current challenges and future perspectives of these graphene/PDMS-based wearable sensors are explained in the final part of the paper.

Low-Cost Resin 3-D Printing for Rapid Prototyping of Microdevices: Opportunities for Supporting Aquatic Germplasm Repositories

Germplasm repositories can benefit sustainable aquaculture by supporting genetic improvement, assisted reproduction, and management of valuable genetic resources. Lack of reliable quality management tools has impeded repository development in the past several decades. Microfabricated open-hardware devices have emerged as a new approach to assist repository development by providing standardized quality assessment capabilities to enable routine quality control. However, prototyping of microfabricated devices (microdevices) traditionally relies on photolithography techniques that are costly, time intensive, and accessible only through specialized engineering laboratories. Although resin 3-D printing has been introduced into the microfabrication domain, existing publications focus on customized or high-cost (>thousands of USD) printers. The goal of this report was to identify and call attention to the emerging opportunities to support innovation in microfabrication by use of low-cost ( Collapse

Key Words

• 3-D printing
• microfabrication
• millifluidic
• resin
• sperm
• stereolithography

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MESH Headings Collapse

Grants

• R24 OD010441 NIH HHS
• R24 OD028443 NIH HHS

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Affiliation(s)

Nikolas C. Zuchowicz Aquatic Germplasm and Genetic Resources Center, School of Renewable Natural Resources, Louisiana State University Agricultural Center, Baton Rouge, LA 70820, USA
Jorge A. Belgodere Department of Biological and Agricultural Engineering, Louisiana State University Agricultural Center, Baton Rouge, LA 70803, USA Department of Biological and Agricultural Engineering, Louisiana State University, Baton Rouge, LA 70803, USA
Yue Liu Aquatic Germplasm and Genetic Resources Center, School of Renewable Natural Resources, Louisiana State University Agricultural Center, Baton Rouge, LA 70820, USA Department of Biological and Agricultural Engineering, Louisiana State University Agricultural Center, Baton Rouge, LA 70803, USA
Ignatius Semmes Department of Biological and Agricultural Engineering, Louisiana State University, Baton Rouge, LA 70803, USA
William Todd Monroe Department of Biological and Agricultural Engineering, Louisiana State University Agricultural Center, Baton Rouge, LA 70803, USA Department of Biological and Agricultural Engineering, Louisiana State University, Baton Rouge, LA 70803, USA
Terrence R. Tiersch Aquatic Germplasm and Genetic Resources Center, School of Renewable Natural Resources, Louisiana State University Agricultural Center, Baton Rouge, LA 70820, USA

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A three-electrode integrated electrochemical platform based on nanoporous gold for the simultaneous determination of hydroquinone and catechol with high selectivity

A novel integrated electrochemical platform was built for the simultaneous determination of hydroquinone and catechol.

A reusable AuNPS with increased stability applied for fast screening of trace heavy metals in edible and medicinal marine products

Heavy metal pollution in marine environment poses a severe threat to the safety of marine products and is thus causing increasingly concerns in terms of their toxicity and potential health risks pose to human. Due to the complex matrix of marine products, a fast screening method for heavy metals at trace level with low price, reusability, high accuracy and long lifetime is of urgency and necessity for consumers and processing factories. This work described a simplified screening system through the preparation, characterization and particular application of Au nano particle sensor (AuNPS) in the complex marine matrix, the main aim is to significantly increase the stability, sensitivity and lifetime of detection system dedicated to Cu and Hg trace analysis in marine products. It is worth mentioning that, the proposed screening system was characterized through electrochemical experiments and theoretical calculations, which could be a new evidence for selecting the detection system in commercially complex samples. Importantly, the discipline of deposition and oxidative stripping process on AuNPS was explained based on the mechanism of Metal Ion Deficient Layer (MIDL), and illustrated with SEM changes during stripping process, as well as the dissolving-out rate of metals on AuNPS material. Moreover, to further improve the reusability and stability of AuNPS sensor, the complex marine matrix was purified by pre-plating interferences on indium tin oxide glass electrode. The screening system exhibited a liner response in the range of 0.02-0.10 μg mL^-1 for Hg, 0.01-0.10 μg mL^-1 and 0.001-0.01 μg mL^-1 for Cu with the detection limits of 0.138 mg kg^-1 and 1.51 mg kg^-1 in marine matrix, respectively. The sensitivity and lifetime was at least two times better as compared to similar works even after 20-times use. Finally, this proposed analysis system combined with purification procedure was successfully applied for the edible and medicinal marine products analysis, meanwhile, the accuracy and stability were confirmed with standard analytical methods.

The fabrication of a chemical sensor with PANI-TiO2 nanocomposites

In this study, conjugated conducting polyaniline was fabricated onto titania nanoparticles (PANI-TiO₂ NPs) using a microwave-accelerated reaction system. The synthesized nanoparticles were characterized using the techniques of electron microscopy (e.g., FE-SEM and TEM), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FT-IR), and ultraviolet-visible (UV-Vis) spectrometry. An ultrasensitive sensor using the electrochemical (I–V) approach was fabricated using a thin film of PANI-TiO₂ NPs on a glassy carbon electrode (GCE), and it was found to be selective towards 1,2-diaminobenzene (1,2-DAB) in a buffer phase. From current versus concentration studies, the calibration curve was plotted to estimate the sensor's analytical parameters. The highest sensitivity (19.8165 μA μM⁻¹ cm⁻²) and lowest detection limit (0.93 ± 0.05 pM) were obtained from the electrochemical assessment by applying a signal-to-noise ratio of 3. A linear calibration plot was attained over a large range of concentration (LDR: 1.0 pM to 0.01 mM). The selective 1,2-DAB sensor was found to be efficient and reproducible in performance, yielding significant results with a fast response time (12.0 s). Therefore, the overall results of the 1,2-DAB chemical sensor suggest that this detection approach might be an easy way to develop an efficient electrochemical sensor for the protection of the environment as well as for use in the healthcare field on a broad scale.

The conjugated conducting polyaniline was fabricated onto PANI-TiO₂ nanoparticles prepared by microwave-accelerated reaction system for the development an efficient and sensitive electrochemical sensor to protect the environment and healthcare fields in a broad scale.