Stiffness of bio-based polyamide 11 reinforced with softwood stone ground-wood fibres as an alternative to polypropylene-glass fibre composites

Comparative Evaluation of the Stiffness of Abaca-Fiber-Reinforced Bio-Polyethylene and High Density Polyethylene Composites

The use of bio-based matrices together with natural fibers as reinforcement is a strategy for obtaining materials with competitive mechanical properties, costs, and environmental impacts. However, bio-based matrices, unknown by the industry, can be a market entry barrier. The use of bio-polyethylene, which has properties similar to polyethylene, can overcome that barrier. In this study, composites reinforced with abaca fibers used as reinforcement for bio-polyethylene and high density polyethylene are prepared and tensile tested. A micromechanics analysis is deployed to measure the contributions of the matrices and reinforcements and to measure the evolution of these contributions regarding AF content and matrix nature. The results show that the mechanical properties of the composites with bio-polyethylene as a matrix were slightly higher than those of the composites with polyethylene as a matrix. It was also found that the contribution of the fibers to the Young's moduli of the composites was susceptible to the percentage of reinforcement and the nature of the matrices. The results show that it is possible to obtain fully bio-based composites with mechanical properties similar to those of partially bio-based polyolefin or even some forms of glass fiber-reinforced polyolefin.

Evaluation of the Strength of the Interface for Abaca Fiber Reinforced Hdpe and Biope Composite Materials, and Its Influence over Tensile Properties

In this study, tensile properties of abaca-reinforced HDPE and BioPE composites have been researched. The strength of the interface between the matrix and the reinforcement of a composite material noticeably impacts its mechanical properties. Thus, the strength of the interface between the reinforcements and the matrices has been studied using micromechanics models. Natural fibers are hydrophilic and the matrices are hydrophobic, resulting in weak interfaces. In the study, a coupling agent based on polyethylene functionalised with maleic acid was used, to increase the strength of the interface. The results show that 8 wt% coupling agent contents noticeably increased the tensile strength of the composites and the interface. Tensile properties obtained for HDPE and BioPE-based coupled composites were statistically similar or better for BioPE-based materials. The use of bio-based matrices increases the possibility of decreasing the environmental impact of the materials, obtaining fully bio-based composites. The article shows the ability of fully bio-based composites to replace others using oil-based matrices.

Effective Young's Modulus Estimation of Natural Fibers through Micromechanical Models: The Case of Henequen Fibers Reinforced-PP Composites

In this study, Young’s modulus of henequen fibers was estimated through micromechanical modeling of polypropylene (PP)-based composites, and further corroborated through a single filament tensile test after applying a correction method. PP and henequen strands, chopped to 1 mm length, were mixed in the presence of maleic anhydride grafted polypropylene (MAPP). A 4 wt.% of MAPP showed an effective enhancement of the interfacial adhesion. The composites were mold-injected into dog-bone specimens and tensile tested. The Young’s modulus of the composites increased steadily and linearly up to 50 wt.% of fiber content from 1.5 to 6.4 GPa, corresponding to a 327% increase. Certainly, henequen fibers showed a comparable stiffening capacity of PP composites than glass fibers. The intrinsic Young’s modulus of the fibers was predicted through well established models such as Hirsch or Tsai-Pagano, yielding average values of 30.5 and 34.6 GPa, respectively. The single filament test performed to henequen strands resulted in values between 16 and 27 GPa depending on the gauge length, although, after applying a correction method, a Young’s modulus of 33.3 GPa was obtained. Overall, the present work presents the great potential for henequen fibers as PP reinforcement. Moreover, relationships between micromechanics models and filament testing to estimate Young’s modulus of the fibers were explored.

Characterization of CaCO3 Filled Poly(lactic) Acid and Bio Polyethylene Materials for Building Applications

Noise pollution has been identified as a cause of a broad spectrum of diseases, motivating researchers to identify building materials capable of attenuating this pollution. The most common solution is the use of gypsum boards, which show a good response for low frequencies but have a poorer response for high frequencies. In addition, due to environmental concerns associated with buildings, the use of materials that minimize environmental impacts must be favored. In this research, two biopolymers, a poly(lactic) acid and a bio-polyethylene, were filled with two typologies of calcium carbonate, and their soundproofing properties were tested using impedance tubes. In addition, the morphology of the fillers was characterized, and here we discuss its impact on the mechanical properties of the composites. The results showed that the incorporation of calcium carbonate into bio-based thermoplastic materials can represent a strong alternative to gypsum, because their mechanical properties and sound barrier performance are superior. In addition, the inclusion of mineral fillers in thermoplastic materials has a positive impact on production costs, in addition to preserving the advantages of thermoplastics in terms of processing and recycling. Although the use of carbonate calcium decreases the mechanical properties of the materials, it enables the production of materials with insulation that is four-fold higher than that of gypsum. This demonstrates the potential of these materials as building lightweight solutions.

Stiffening Potential of Lignocellulosic Fibers in Fully Biobased Composites: The Case of Abaca Strands, Spruce TMP Fibers, Recycled Fibers from ONP, and Barley TMP Fibers

Biocomposites are composite materials where at least the matrix or the reinforcement phases are obtained from natural and renewable resources. Natural fibers for composite preparation can be obtained from annual plants, wood, recycled products, or agroforestry waste. The present work selected abaca strands, spruce fibers, recycled fibers from old newspaper, and barley fibers as raw materials to produce biocomposites, in combination with a biobased polyethylene. One very important feature in material science and for industrial applications is knowing how a material will deform under load, and this characteristic is represented by Young’s modulus. Therefore, in this work, the stiffness and deformation of the biocomposites were determined and evaluated using macromechanics and micromechanics analyses. Results were compared to those of conventional synthetic composites reinforced with glass fibers. From the micromechanics analysis, the intrinsic Young modulus of the reinforcements was obtained, as well as other micromechanics parameters such as the modulus efficiency and the length and orientation factors. Abaca strands accounted for the highest intrinsic modulus. One interesting outcome was that recycled fibers exhibited similar Young’s moduli to wood fibers. Finally, agroforestry waste demonstrated the lowest stiffening potential. The study explores the opportunity of using different natural fibers when specific properties or applications are desired.

Study on the Macro and Micromechanics Tensile Strength Properties of Orange Tree Pruning Fiber as Sustainable Reinforcement on Bio-Polyethylene Compared to Oil-Derived Polymers and Its Composites

Agroforestry creates value but also a huge amount of waste outside its value chain. Tree pruning is an example of such a low value waste, that is typically discarded or incinerated in the fields or used to recover energy. Nonetheless, tree prunings are rich in wood fibers that can be used as polymer reinforcement. Although there are some bio-based polymers, the majority of industries use oil-based ones. The election of the materials is usually based on a ratio between properties and cost. Bio-based polymers are more expensive than oil-based ones. This work shows how a bio-polyethylene matrix can be reinforced with fibers from orange tree prunings to obtain materials with notable tensile properties. These bio-based materials can show a balanced cost due to the use of a cheap reinforcement with an expensive matrix. The matrix used showed a tensile strength of 18.65 MPa, which reached 42.54 MPa after the addition of 50 wt.% of reinforcement. The obtained values allow the use of the studied composite to replace polypropylene and some of its composites under tensile loads.

Effect of the Fiber Treatment on the Stiffness of Date Palm Fiber Reinforced PP Composites: Macro and Micromechanical Evaluation of the Young's Modulus

The present work aims at determining the potential of date palm wastes to be applied as reinforcement in polypropylene. For this, fibers were separated from the raw biomass via mechanical defibration in Sprout Waldron equipment. Then, three different treatment strategies were adopted on the fibers, being (i) mechanical, (ii) chemical with NaOH, and (iii) enzymatical with xylanases and pectinases. Fibers were characterized in terms of chemical composition, morphology and SEM. Additionally, PP was reinforced with date palm fibers and the composites’ stiffness was evaluated. The analysis was performed from a macro and micro mechanical viewpoint. The incorporation of 40 and 60 wt.% of DPF-E enhanced the Young’s modulus of PP by 205 and 308%, respectively. The potential of enzymatically treated fibers to replace glass fibers in composites was studied, exhibiting similar stiffening abilities at 60 wt.% of date palm fiber (6.48 GPa) and 40% of glass fibers (6.85 GPa). The intrinsic Young’s modulus of the fibers was set at values around 16, 20 and 24 GPa for mechanical, chemical and enzymatic fibers. From the micromechanical analysis, the efficiency of the reinforcement as well as the contribution of the length and orientation to the Young’s modulus of the composite was evaluated.

Effect of NaOH Treatment on the Flexural Modulus of Hemp Core Reinforced Composites and on the Intrinsic Flexural Moduli of the Fibers

This paper describes the potential of using hemp core waste in the composite industry. These lignocellulosic residues can be used to produce environmentally friendly and economically viable composites and improve the overall value chain of hemp production. To this purpose, hemp core residues were alkaline treated at different NaOH concentrations and then mechanically defibrated. Hemp core fibers were mixed with polypropylene and injection molded to obtain testing specimens. The effect of sodium hydroxide on the flexural modulus of composites was studied from macro and micro mechanical viewpoints. Results showed remarkable improvements in the flexural modulus due to the presence of hemp core fibers in the composites. At a 50 wt % of reinforcement content, increments around 239%, 250% and 257% were obtained for composites containing fibers treated at a 5, 7.5 and 10 wt % of NaOH, respectively. These results were comparable to those of wood composites, displaying the potential of hemp core residues. The intrinsic flexural modulus of the hemp core fibers was computed by means of micromechanical analysis and was calculated using the ratios between a fiber flexural modulus factor and a fiber tensile modulus factor. The results agreed with those obtained by using models such as Hirsch and Tsai–Pagano. Other micromechanical parameters were studied to fully understand the contribution of the phases. The relationship between the fibers’ intrinsic flexural and Young’s moduli was studied, and the differences between properties were attributed to stress distribution and materials’ anisotropy.

Polylactic Acid/Polycaprolactone Blends: On the Path to Circular Economy, Substituting Single-Use Commodity Plastic Products

Circular economy comes to break the linear resource to waste economy, by introducing different strategies, two of them being: using material from renewable sources and producing biodegradable products. The present work aims at developing polylactic acid (PLA), typically made from fermented plant starch, and polycaprolactone (PCL) blends, a biodegradable polyester, to study their potential to be used as substitutes of oil-based commodity plastics. For this, PLA/PCL blends were compounded in a batch and lab scale internal mixer and processed by means of injection molding. Tensile and impact characteristics were determined and compared to different thermoplastic materials, such as polypropylene, high density polyethylene, polystyrene, and others. It has been found that the incorporation of PCL into a PLA matrix can lead to materials in the range of 18.25 to 63.13 megapascals of tensile strength, 0.56 to 3.82 gigapascals of Young’s modulus, 12.65 to 3.27 percent of strain at maximum strength, and 35 to 2 kJ/m² of notched impact strength. The evolution of the tensile strength fitted the Voigt and Reuss model, while Young’s modulus was successfully described by the rule of mixtures. Toughness of PLA was significantly improved with the incorporation of PCL, significantly increasing the energy required to fracture the specimens. Blends containing more than 20 wt% of PCL did not break when unnotched specimens were tested. Overall, it was found that the obtained PLA/PCL blends can constitute a strong and environmentally friendly alternative to oil-based commodity materials.

Influence of lignin content on the intrinsic modulus of natural fibers and on the stiffness of composite materials

Agricultural wastes are an alternative to the use of wood in plastic composites, thanks to their abundance, easy availability and other environmental and economic advantages. Agricultural wastes can be processed to obtain lignocellulosic fibers of different compositions that will allow better performance of their composites and the final desired residues' valorization. In this context, the current investigation aims at the management of corn stover wastes to be applied as reinforcement of polypropylene (PP). Four types of lignocellulosic fibers were obtained by submitting the wastes to mechanical, thermomechanical, semi-chemical or chemical processes. Corn fibers were characterized in terms of chemical composition, morphology and mechanical properties. In addition, PP was reinforced with corn fibers and the composites' stiffness evaluated. An assessment of the influence of the fiber composition on the mechanical performance of the composites is conducted. It is observed the key role of lignin content on the intrinsic modulus of the reinforcing fibers, which directly affected the final stiffness of composites. The best performance was achieved for an optimal kappa number between 40 and 50, corresponding to the semi-chemical fibers. The intrinsic modulus of the fibers, as well as the efficiency factor, length and orientation factors in composites were determined via micromechanical models.

Topography of the Interfacial Shear Strength and the Mean Intrinsic Tensile Strength of Hemp Fibers as a Reinforcement of Polypropylene

The strength of the interphase between the reinforcements and the matrix has a major role in the mechanical properties of natural fiber reinforced polyolefin composites. The creation of strong interphases is hindered by the hydrophobic and hydrophilic natures of the matrix and the reinforcements, respectively. Adding coupling agents has been a common strategy to solve this problem. Nonetheless, a correct dosage of such coupling agents is important to, on the one hand guarantee strong interphases and high tensile strengths, and on the other hand ensure a full exploitation of the strengthening capabilities of the reinforcements. The paper proposes using topographic profile techniques to represent the effect of reinforcement and coupling agent contents of the strength of the interphase and the exploitation of the reinforcements. This representation allowed identifying the areas that are more or less sensitive to coupling agent content. The research also helped by finding that an excess of coupling agent had less impact than a lack of this component.

Determination of Mean Intrinsic Flexural Strength and Coupling Factor of Natural Fiber Reinforcement in Polylactic Acid Biocomposites

This paper is focused on the flexural properties of bleached kraft softwood fibers, bio-based, biodegradable, and a globally available reinforcement commonly used in papermaking, of reinforced polylactic acid (PLA) composites. The matrix, polylactic acid, is also a bio-based and biodegradable polymer. Flexural properties of composites incorporating percentages of reinforcement ranging from 15 to 30 wt % were measured and discussed. Another objective was to evaluate the strength of the interface between the matrix and the reinforcements, using the rule of mixtures to determine the coupling factor. Nonetheless, this rule of mixtures presents two unknowns, the coupling factor and the intrinsic flexural strength of the reinforcement. Hence, applying a ratio between the tensile and flexural intrinsic strengths and a defined fiber tensile and flexural strength factors, derived from the rule of mixtures is proposed. The literature lacks a precise evaluation of the intrinsic tensile strength of the reinforcements. In order to obtain such intrinsic tensile strength, we used the Kelly and Tyson modified equation as well as the solution provided by Bowyer and Bader. Finally, we were able to characterize the intrinsic flexural strengths of the fibers when used as reinforcement of polylactic acid.

Impact Strength and Water Uptake Behaviors of Fully Bio-Based PA11-SGW Composites

Composite materials have attracted the attention of some industrial fields due to their lightness and relatively good mechanical properties. One of these properties is impact strength, essential to ensure the processability and application of these materials under impact conditions. In addition, it is known that water absorption has a plasticizing effect in polymers and polymer composites which can change the properties of such materials and limit their use. Moreover, this effect worsens when hydrophilic reinforcement is used. In this work, the impact and water uptake behavior of totally bio-based composites from polyamide 11 (PA11) and lignocellulosic pine fibers mechanically processed as stone groundwood (SGW) were studied. The impact resistance of PA11 and its composites was higher than expected, obtaining better results than those of polyolefin-based materials. The evaluated mechanical properties and the micrographs showed an adequate interface. The water uptake test showed that PA11 and its composites had non-Fickian and Fickian case I behaviours, respectively. It was found that the maximum water absorbance was similar to that of SGW reinforced polypropylene.

Bleached Kraft Eucalyptus Fibers as Reinforcement of Poly(Lactic Acid) for the Development of High-Performance Biocomposites

Poly(lactic acid) (PLA) is one of the most well-known biopolymers. PLA is bio-based, biocompatible, biodegradable, and easy to produce. This polymer has been used to create natural fiber reinforced composites. However, to produce high-performance and presumably biodegradable composites, the interphase between PLA and natural fibers still requires further study. As such, we aimed to produce PLA-based composites reinforced with a commercial bleached kraft eucalyptus pulp. To become a real alternative, fully biodegradable composites must have similar properties to commercial materials. The results found in this research support the competence of wood fiber reinforced PLA composites to replace other glass fiber reinforced polypropylene composites from a tensile property point of view. Furthermore, the micromechanics analysis showed that obtaining strong interphases between the PLA and the reinforcement is possible without using any coupling agent. This work shows the ability of totally bio-based composites that fulfill the principles of green chemistry to replace composites based on polyolefin and high contents of glass fiber. To the best knowledge of the authors, previous studies obtaining such properties or lower ones involved the use of reagents or the modification of the fiber surfaces.

Towards More Sustainable Material Formulations: A Comparative Assessment of PA11-SGW Flexural Performance versus Oil-Based Composites

The replacement of commodity polyolefin, reinforced with glass fiber (GF), by greener alternatives has been a topic of research in recent years. Cellulose fibers have shown, under certain conditions, enough tensile capacities to replace GF, achieving competitive mechanical properties. However, if the objective is the production of environmentally friendlier composites, it is necessary to replace oil-derived polymer matrices by bio-based or biodegradable ones, depending on the application. Polyamide 11 (PA11) is a totally bio-based polyamide that can be reinforced with cellulosic fibers. Composites based on this polymer have demonstrated enough tensile strength, as well as stiffness, to replace GF-reinforced polypropylene (PP). However, flexural properties are of high interest for engineering applications. Due to the specific character of short-fiber-reinforced composites, significant differences are expected between the tensile and flexural properties. These differences encourage the study of the flexural properties of a material prior to the design or development of a new product. Despite the importance of the flexural strength, there are few works devoted to its study in the case of PA11-based composites. In this work, an in-depth study of the flexural strength of PA11 composites, reinforced with Stoneground wood (SGW) from softwood, is presented. Additionally, the results are compared with those of PP-based composites. The results showed that the SGW fibers had lower strengthening capacity reinforcing PA11 than PP. Moreover, the flexural strength of PA11-SGW composites was similar to that of PP-GF composites.

Evaluation of Thermal and Thermomechanical Behaviour of Bio-Based Polyamide 11 Based Composites Reinforced with Lignocellulosic Fibres

In this work, polyamide 11 (PA11) and stone ground wood fibres (SGW) were used, as an alternative to non-bio-based polymer matrices and reinforcements, to obtain short fibre reinforced composites. The impact of the reinforcement on the thermal degradation, thermal transitions and microstructure of PA11-based composites were studied. Natural fibres have lower degradation temperatures than PA11, thus, composites showed lower onset degradation temperatures than PA11, as well. The thermal transition and the semi-crystalline structure of the composites were similar to PA11. On the other hand, when SGW was submitted to an annealing treatment, the composites prepared with these fibres increased its crystallinity, with increasing fibre contents, compared to PA11. The differences between the glass transition temperatures of annealed and untreated composites decreased with the fibre contents. Thus, the fibres had a higher impact in the composites mechanical behaviour than on the mobility of the amorphous phase. The crystalline structure of PA11 and PA11-SGW composites, after annealing, was transformed to α' more stable phase, without any negative impact on the properties of the fibres.