Liquid sorbitol ether carbonate as intermediate for rigid and segmented non-isocyanate polyhydroxyurethane thermosets

Bio-Based Poly(hydroxy urethane)s for Efficient Organic High-Power Energy Storage

Fast, low-cost, and efficient energy storage technologies are urgently needed to balance the intermittence of sustainable energy sources. High-power capacitors using organic polymers offer a green and scalable answer. They require dielectrics with high permittivity (ε_r) and breakdown strength (E_B), which bio-based poly(hydroxy urethane)s (PHUs) can provide. PHUs combine high concentrations of hydroxyl and carbamate groups, thus enhancing their ε_r, and a highly tunable glass transition (T_g), which dictates the regions of low dielectric losses. By reacting erythritol dicarbonate with bio-based diamines, fully bio-based PHUs were synthesized with T_g ∼ 50 °C, ε_r > 8, E_B > 400 MV·m^-1, and low losses (tan δ < 0.03). This results in energy storage performance comparable with the flagship petrochemical materials (discharge energy density, U_e > 6 J·cm^-3) combined with a remarkably high discharge efficiency, with η = 85% at E_B and up to 91% at 0.5 E_B. These bio-based PHUs thus represent a highly promising route to green and sustainable energy storage.

Recent Progress of Non-Isocyanate Polyurethane Foam and Their Challenges

Polyurethane foams (PUFs) are a significant group of polymeric foam materials. Thanks to their outstanding mechanical, chemical, and physical properties, they are implemented successfully in a wide range of applications. Conventionally, PUFs are obtained in polyaddition reactions between polyols, diisoycyanate, and water to get a CO₂ foaming agent. The toxicity of isocyanate has attracted considerable attention from both scientists and industry professionals to explore cleaner synthesis routes for polyurethanes excluding the use of isocyanate. The polyaddition of cyclic carbonates (CCs) and polyfunctional amines in the presence of an external blowing agent or by self-blowing appears to be the most promising route to substitute the conventional PUFs process and to produce isocyanate-free polyurethane foams (NIPUFs). Especially for polyhydroxyurethane foams (PHUFs), the use of a blowing agent is essential to regenerate the gas responsible for the creation of the cells that are the basis of the foam. In this review, we report on the use of different blowing agents, such as Poly(methylhydrogensiloxane) (PHMS) and liquid fluorohydrocarbons for the preparation of NIPUFs. Furthermore, the preparation of NIPUFs using the self-blowing technique to produce gas without external blowing agents is assessed. Finally, various biologically derived NIPUFs are presented, including self-blown NIPUFs and NIPUFs with an external blowing agent.

Lignin as a Renewable Building Block for Sustainable Polyurethanes

Currently, the pulp and paper industry generates around 50-70 million tons of lignin annually, which is mainly burned for energy recovery. Lignin, being a natural aromatic polymer rich in functional hydroxyl groups, has been drawing the interest of academia and industry for its valorization, especially for the development of polymeric materials. Among the different types of polymers that can be derived from lignin, polyurethanes (PUs) are amid the most important ones, especially due to their wide range of applications. This review encompasses available technologies to isolate lignin from pulping processes, the main approaches to convert solid lignin into a liquid polyol to produce bio-based polyurethanes, the challenges involving its characterization, and the current technology assessment. Despite the fact that PUs derived from bio-based polyols, such as lignin, are important in contributing to the circular economy, the use of isocyanate is a major environmental hot spot. Therefore, the main strategies that have been used to replace isocyanates to produce non-isocyanate polyurethanes (NIPUs) derived from lignin are also discussed.

High-Performance Nonisocyanate Thermoplastic Polythiourethane with High Hydrogen Bond Content

Nonisocyanate polyurethane (NIPU) has been extensively studied because of its sustainability potential. However, the low reactivity of five-membered cyclocarbonates with amines and the side reactions at higher temperatures always sacrifice the performance of NIPUs. In this work, a bisphenol-S cyclic thiocarbonate and different amino-terminated dimer-acid polyamides (DAPAs) were used to prepare nonisocyanate polythiourethanes (SPTU-DAs). Wherein bisphenol-S acts as a hard segment due to a π-π package, plentiful hydrogen bonds introduced by DAPA units induce crystallization and nanophase separation. They both endow the NIPUs with high mechanical performance. Meanwhile, active cyclic thiocarbonate, instead of cyclic carbonate, ensures rapid synthesis under mild conditions without side reactions. The experimental results of DSC, WAXD, and DMA confirmed the existence of crystallization of SPTU-DAs. The as-prepared thermoplastic polythiourethane has a maximum strength of more than 10 MPa, which is stronger than those of the cross-linked nonisocyanate polythiourethanes reported. It is of key significance to obtain the high performance of nonisocyanate polythiourethanes.

Ureido Functionalization through Amine-Urea Transamidation under Mild Reaction Conditions

Ureido-functionalized compounds play an indispensable role in important biochemical processes, as well as chemical synthesis and production. Isocyanates, and KOCN in particular, are the preferred reagents for the ureido functionalization of amine-bearing compounds. In this study, we evaluate the potential of urea as a reagent to graft ureido groups onto amines at relatively low temperatures (<100 °C) in aqueous media. Urea is an inexpensive, non-toxic and biocompatible potential alternative to KOCN for ureido functionalization. From as early as 1864, urea was the go-to reagent for polyurea polycondensation, before falling into disuse after the advent of isocyanate chemistry. We systematically re-investigate the advantages and disadvantages of urea for amine transamidation. High ureido-functionalization conversion was obtained for a wide range of substrates, including primary and secondary amines and amino acids. Reaction times are nearly independent of substrate and pH, but excess urea is required for practically feasible reaction rates. Near full conversion of amines into ureido can be achieved within 10 h at 90 °C and within 24 h at 80 °C, and much slower reaction rates were determined at lower temperatures. The importance of the urea/amine ratio and the temperature dependence of the reaction rates indicate that urea decomposition into an isocyanic acid or a carbamate intermediate is the rate-limiting step. The presence of water leads to a modest increase in reaction rates, but the full conversion of amino groups into ureido groups is also possible in the absence of water in neat alcohol, consistent with a reaction mechanism mediated by an isocyanic acid intermediate (where the water assists in the proton transfer). Hence, the reaction with urea avoids the use of toxic isocyanate reagents by in situ generation of the reactive isocyanate intermediate, but the requirement to separate the excess urea from the reaction product remains a major disadvantage.

Synthesis and structural characterization of bio-based bis(cyclic carbonate)s for the preparation of non-isocyanate polyurethanes

Full chemical structure characterization of cyclic carbonates from diepoxides synthesized using sustainable bio-based polyols with different molecular weights and carbon dioxide.

From the Synthesis of Biobased Cyclic Carbonate to Polyhydroxyurethanes: A Promising Route towards Renewable Non-Isocyanate Polyurethanes

With a global production of around 18 million tons (6th among all polymers) and a wide range of applications, such as rigid and soft foams, elastomers, coatings, and adhesives, polyurethanes (PUs) are a major polymer family. Nevertheless, they present important environmental and health issues. Recently, new and safer PUs, called non-isocyanate polyurethanes (NIPUs), have become a promising alternative to replace conventional PUs. Sustainable routes towards NIPUs are discussed herein from the perspective of green chemistry. The main focus is on the reaction between biobased carbonates and amines, which offers an interesting pathway to renewable polyhydroxyurethanes (PHUs). An overview of different routes for the synthesis of PHUs draws attention to the green synthesis of cyclic carbonate (CC) compounds and the aminolysis reaction. Current state-of-the-art of different biobased building blocks for the synthesis of PHUs focuses on CC compounds. Three classes of compounds are defined according to the feedstock: 1) vegetable fats and oils, 2) starch and sugar resources, and 3) wood derivatives. Finally, biobased PHU properties are discussed.

Facile and Sustainable Synthesis of Erythritol bis(carbonate), a Valuable Monomer for Non-Isocyanate Polyurethanes (NIPUs)

Recently, R. Mülhaupt et al. introduced the first high yielding synthesis of erythritol bis(carbonate) from erythritol with diphenyl carbonate (DPC) as reagent. They utilized it as monomer for the synthesis of non-isocyanate polyurethanes (NIPUs). Here, we present a significantly more sustainable procedure for the carbonate formation regarding solvent, carbonyl source, reaction temperature, reaction time, reduced pressure during the reaction, simplicity of the workup as well as recycling of reagents. Catalysed by triazabicyclodecene (TBD), dimethyl carbonate as solvent as well as reagent leads to selective product formation and facile product separation by filtration. After addition of new starting materials, the mixture of catalyst and DMC was reused up to 8 times without loss of catalytic activity.

Polymers Based on Cyclic Carbonates as Trait d'Union Between Polymer Chemistry and Sustainable CO2 Utilization

Given the large amount of anthropogenic CO₂ emissions, it is advantageous to use CO₂ as feedstock for the fabrication of everyday products, such as fuels and materials. An attractive way to use CO₂ in the synthesis of polymers is by the formation of five-membered cyclic organic carbonate monomers (5CCs). The sustainability of this synthetic approach is increased by using scaffolds prepared from renewable resources. Indeed, recent years have seen the rise of various types of carbonate syntheses and applications. 5CC monomers are often polymerized with diamines to yield polyhydroxyurethanes (PHU). Foams are developed from this type of polymers; moreover, the additional hydroxyl groups in PHU, absent in classical polyurethanes, lead to coatings with excellent adhesive properties. Furthermore, carbonate groups in polymers offer the possibility of post-functionalization, such as curing reactions under mild conditions. Finally, the polarity of carbonate groups is remarkably high, so polymers with carbonates side-chains can be used as polymer electrolytes in batteries or as conductive membranes. The target of this Review is to highlight the multiple opportunities offered by polymers prepared from and/or containing 5CCs. Firstly, the preparation of several classes of 5CCs is discussed with special focus on the sustainability of the synthetic routes. Thereafter, specific classes of polymers are discussed for which the use and/or presence of carbonate moieties is crucial to impart the targeted properties (foams, adhesives, polymers for energy applications, and other functional materials).

Current advances in the catalytic conversion of carbon dioxide by molecular catalysts: an update

Recent advances (2015–) in the catalytic conversion of CO₂ by metal-based and metal-free systems are discussed.