Recent advances of thermal properties of sugar palm lignocellulosic fibre reinforced polymer composites

Innovative ionic liquid pretreatment followed by wet disk milling treatment provides enhanced properties of sugar palm nano-fibrillated cellulose

In order to accommodate the increased demand for innovative materials, intensive research has focused on natural resources. In pursuit of advanced substances that exhibit functionality, sustainability, recyclability, and cost-effectiveness, the present work attempted an alternative study on cellulose nanofibers derived from sugar palm fiber. Leveraging an innovative approach involving ionic liquid (IL) pre-treatment, bleaching, and wet disc mill technique, nano-fibrillated cellulose (NFC) was successfully obtained from the sugar palm fiber source. Remarkably, 96.89% of nanofibers were extracted from the sugar palm fiber, demonstrating the process's efficacy and scalability. Further investigation revealed that the sugar palm nano-fibrillated cellulose (SPNFC) exhibited a surface area of 3.46 m2/g, indicating a significant interface for enhanced functionality. Additionally, the analysis unveiled an average pore size of 4.47 nm, affirming its suitability for various applications that necessitate precise filtration. Moreover, the surface charge densities of SPNFC were found to be -32.1 mV, offering opportunities for surface modification and enhanced interactions with various materials. The SPNFC exhibit remarkable thermal stability, enduring temperatures of up to 360.5 °C. Additionally, the isolation process is evident in a significant rise in the crystallinity index, escalating from 50.97% in raw fibers to 61.62% in SPNFC. These findings shed light on the vast potential and distinct features of SPNFC, opening the path for its application in a wide array of industries, including but not limited to advanced materials, biomedicine, and environmental engineering.

An Experimental Study on Drilling Behavior of Silane-Treated Cotton/Bamboo Woven Hybrid Fiber Reinforced Epoxy Polymer Composites

Machining is considered to be an important post-manufacturing process. Evaluation of machinability of natural-fiber-reinforced composites is important owing to its wide application spectrum. Current experiments focus on the drilling parameters of cotton/bamboo woven fabric reinforced epoxy composites laminates using a solid twist drill. Composites were manufactured with 45 wt.% cotton/bamboo woven fabric in epoxy resin using a compression molding method. Drilling experiments were carried out in pillar-type drilling machine and the drilling characteristics, such as thrust force, were analyzed using four process parameters like spindle speed, feed rate, drill diameter, and silane-treated fabric. Drilling experiments were carried out using the Box-Behnken Experimental Design, and the recommended drilling characteristics were analyzed using quadratic models based on response surface methodology. It was observed from the results that the thrust force is low with small drill-bit diameter, higher cutting speed, and lower feed rate, according to the response surface analysis. Surface morphology of the drilled hole suggested that a better quality of hole can be obtained at lower feed rates.

Effect of Cymbopogan citratus Fibre on Physical and Impact Properties of Thermoplastic Cassava Starch/Palm Wax Composites

Cymbopogan citratus fibre (CCF) is an agricultural waste plant derived from a natural cellulosic source of fibre that can be used in various bio-material applications. This paper beneficially prepared thermoplastic cassava starch/palm wax blends incorporated with Cymbopogan citratus fibre (TCPS/PW/CCF) bio-composites at different CCF concentrations of 0, 10, 20, 30, 40, 50 and 60 wt%. In contrast, palm wax loading remained constant at 5 wt% concentration using the hot moulding compression method. TCPS/PW/CCF bio-composites were characterised in the present paper via their physical and impact properties. The addition of CCF significantly improved impact strength by 50.65% until 50 wt% CCF loading. Furthermore, it was observed that the inclusion of CCF resulted in a little decrement in biocomposite solubility compared to neat TPCS/PW biocomposite from 28.68% to 16.76%. Water absorption showed higher water resistance in the composites incorporating 60 wt.% fibre loading. The TPCS/PW/CCF biocomposites with different fibre contents had 11.04-5.65% moisture content, which was lower than the control biocomposite. The thickness of all samples decreased gradually with increasing fibre content. Overall, these findings provide evidence that CCF waste can be utilised as a high-quality filler in biocomposites due to its diverse characteristics, including improving the properties of biocomposites and strengthening their structural integrity.

Creep Properties and Analysis of Cross Arms' Materials and Structures in Latticed Transmission Towers: Current Progress and Future Perspectives

Fibre-reinforced polymer (FRP) composites have been selected as an alternative to conventional wooden timber cross arms. The advantages of FRP composites include a high strength-to-weight ratio, lightweight, ease of production, as well as optimal mechanical performance. Since a non-conductive cross arm structure is exposed to constant loading for a very long time, creep is one of the main factors that cause structural failure. In this state, the structure experiences creep deformation, which can result in serviceability problems, stress redistribution, pre-stress loss, and the failure of structural elements. These issues can be resolved by assessing the creep trends and properties of the structure, which can forecast its serviceability and long-term mechanical performance. Hence, the principles, approaches, and characteristics of creep are used to comprehend and analyse the behaviour of wood and composite cantilever structures under long-term loads. The development of appropriate creep methods and approaches to non-conductive cross arm construction is given particular attention in this literature review, including suitable mitigation strategies such as sleeve installation, the addition of bracing systems, and the inclusion of cross arm beams in the core structure. Thus, this article delivers a state-of-the-art review of creep properties, as well as an analysis of non-conductive cross arm structures using experimental approaches. Additionally, this review highlights future developments and progress in cross arm studies.

Effect of Wood Dust Fibre Treatments Reinforcement on the Properties of Recycled Polypropylene Composite (r-WoPPC) Filament for Fused Deposition Modelling (FDM)

The efficacy of wood dust fibre treatment on the property of wood dust reinforced recycled polypropylene composite (r-WoPPC) filament was investigated. The wood dust fibre was treated using alkali, silane, and NaOH-silane. The treated wood fibre was incorporated with r-PP using a twin-screw extruder to produce filament. The silane treatment on wood dust fibre enhances interfacial bonding between wood fibre and recycled PP; hence, a filament has the highest wire pull strength, which is 35.2% higher compared to untreated and alkaline-treated wood dust filament. It is because silanol in silane forms a siloxane bond that acts as a coupling agent that improves interfacial bonding between wood dust fibre and recycled PP. The SEM micrograph of the fracture structure reveals that treated silane has strong interfacial bonding between wood dust fibre and recycled PP, having minimal void, gap, and good fibre adhesion. The water absorption test results indicate that filament with treated wood dust absorbs less water than filament with untreated wood because the treatment minimizes the gap between wood fibres and recycled PP. The FTIR analysis identified the presence of silane on the wood dust surface for silane-treated wood dust. The DSC studies suggest that the temperature range 167-170 °C be used in the extrusion machine to produce r-WoPPC filament. As a result, r-WoPPc filaments containing silane-treated wood dust have better mechanical properties and have a greater potential for usage in FDM applications.

Characterization of the Mechanical and Morphological Properties of Cow Dung Fiber-Reinforced Polymer Composites: A Comparative Study with Corn Stalk Fiber Composites and Sisal Fiber Composites

Natural fibers and their composites have attracted much attention due to the growing energy crisis and environmental awareness. In this work, a natural lignocellulosic fiber was extracted from cow dung waste and its potential use as reinforcing material in resin-based polymer composites was evaluated. For this purpose, cow dung fiber-reinforced composites (CDFC) were fabricated, and their mechanical and morphological properties were systematically investigated and compared with corn stalk fiber composites (CSFC) and sisal fiber composites (SFC). The results showed that the addition of cow dung fibers reduced the density of the polymer composites, increased the water absorption, and enhanced the impact strength and shear strength. The highest impact and shear strengths were obtained at 6 wt.% and 9 wt.% of fiber loading, respectively, which increased by 23.8% and 34.6% compared to the composite without the fibers. Further comparisons revealed that at the same fiber addition level, the CDFC exhibited better mechanical properties than the CSFC; notably, the CDFC-3 (adding 3 wt.% of fiber loading) had an impact strength closer to the SFC-3. Furthermore, an SEM analysis suggested that the cow dung fibers exhibited a rough and crinkly surface with more node structures, and presented good interfacial bonding with the composite matrix. This work revealed that cow dung fibers are a promising candidate as reinforcement for resin-based polymer composites, which promotes an alternative application for cow dung waste resources in the automotive components field.

The Frontiers of Functionalized Nanocellulose-Based Composites and Their Application as Chemical Sensors

Chemical sensors are a rapidly developing technology that has received much attention in diverse industries such as military, medicine, environmental surveillance, automotive power and mobility, food manufacturing, infrastructure construction, product packaging and many more. The mass production of low-cost devices and components for use as chemical sensors is a major driving force for improvements in each of these industries. Recently, studies have found that using renewable and eco-friendly materials would be advantageous for both manufacturers and consumers. Thus, nanotechnology has led to the investigation of nanocellulose, an emerging and desirable bio-material for use as a chemical sensor. The inherent properties of nanocellulose, its high tensile strength, large specific surface area and good porous structure have many advantages in its use as a composite material for chemical sensors, intended to decrease response time by minimizing barriers to mass transport between an analyte and the immobilized indicator in the sensor. Besides which, the piezoelectric effect from aligned fibers in nanocellulose composites is beneficial for application in chemical sensors. Therefore, this review presents a discussion on recent progress and achievements made in the area of nanocellulose composites for chemical sensing applications. Important aspects regarding the preparation of nanocellulose composites using different functionalization with other compounds are also critically discussed in this review.

Effect of Stacking Sequence on Long-Term Creep Performance of Pultruded GFRP Composites

Pultruded glass-fibre reinforced polymer (pGFRP) composites are classified as lightweight material, which exhibit high strength-to-weight ratio for structural usage. This composite material has been applied as cross-arm members in transmission towers due to its ability in thermal and electrical insulation. However, the influence of the stacking sequence of pGFRP composite on its mechanical performance has not been fully covered in the literature to explain the long-term durability of the current cross-arm designs. The study expected to evaluate five fiber layers with various stacking sequences in terms of quasi-static and creep tests in a four-point bending mode. The creep test was performed for 1440 h (60 days). These composites were fabricated using the pultrusion process in the form of a square hollow structure. Later, it was cut into composite coupons with various sizes depending on the test conducted. The results showed that nine layers with 0°/45°/0°/−45°/0°/−45°/0°/45°/0° had the ultimate flexural strength. This stacking sequence configurations seemed to be optimally manufactured in continuous roving fibre by alternating between 0° and ±45° fiber orientations. Additionally, the S-9 pGFRP composite sample showed that it had a low-creep deflection with high elastic and apparent creep moduli in 1440 h. In terms of strength reduction factor, this configuration was recorded as the highest. The findings showed that the nine layers of pGFRP composites with alternation of 0° and ±45° fiber orientations were highly suitable for structural application at transmission towers for a long-term operation.

Review on biopolymers and composites - Evolving material as adsorbents in removal of environmental pollutants

The presence of pollutants and toxic contaminants in water sources makes it unfit to run through. Though various conventional techniques are on deck, development of new technologies are vital for wastewater treatment and recycling. Polymers have been intensively utilized recently in many industries owing to their unique characteristics. Biopolymers resembles natural alternative to synthetic polymers that can be prepared by linking the monomeric units covalently. Despite the obvious advantages of biopolymers, few reviews have been conducted. This review focuses on biopolymers and composites as suitable adsorbent material for removing pollutants present in environment. The classification of biopolymers and their composites based on the sources, methods of preparation and their potential applications are discussed in detail. Biopolymers have the potentiality of substituting conventional adsorbents due to its unique characteristics. Biopolymer based membranes and effective methods of utilization of biopolymers as suitable adsorbent materials are also briefly elaborated. The mechanism of biopolymers and their membrane-based adsorption has been briefly reviewed. In addition, the methods of regeneration and reuse of used biopolymer based adsorbents are highlighted. The comprehensive content on fate of biopolymer after adsorption is given in brief. Finally, this review concludes the future investigations in recent trends in application of biopolymer in various fields in view of eco-friendly and economic perspectives.

Manufacturing defects and interfacial adhesion of Arenga Pinnata and kenaf fibre reinforced fibreglass/kevlar hybrid composite in boat construction application

In recent years, Arenga Pinnata and kenaf fibres have been discovered to have a high potential for usage as fibre reinforcement in material matrix composites for a several of application. The scope for this study is to encourage widespread use of eco hybrid composite in various applications specifically in the maritime field. The purpose of this study is to look into the influence of fibre loading on manufacturing defects and interfacial adhesion of Arenga Pinnata and kenaf fibre reinforced fiberglass/kevlar hybrid composite materials used in boat construction. The hybridization of natural fibre with fiberglass/kevlar is recommended as a solution to overcome the disadvantages of natural fibre which can give balanced strength and stiffness, enhances fatigue resistance, fracture toughness and impact resistance. General conditions in green composites are proposed, along with some preliminary data on the mechanical hybrid composites. In conclusion, the percentage of Arenga Pinnata and kenaf fibre contents that show reduces manufacturing defects and excellent interfacial adhesion will be proposed for boat construction.

Critical Review on Polylactic Acid: Properties, Structure, Processing, Biocomposites, and Nanocomposites

Composite materials are emerging as a vital entity for the sustainable development of both humans and the environment. Polylactic acid (PLA) has been recognized as a potential polymer candidate with attractive characteristics for applications in both the engineering and medical sectors. Hence, the present article throws lights on the essential physical and mechanical properties of PLA that can be beneficial for the development of composites, biocomposites, films, porous gels, and so on. The article discusses various processes that can be utilized in the fabrication of PLA-based composites. In a later section, we have a detailed discourse on the various composites and nanocomposites-based PLA along with the properties’ comparisons, discussing our investigation on the effects of various fibers, fillers, and nanofillers on the mechanical, thermal, and wear properties of PLA. Lastly, the various applications in which PLA is used extensively are discussed in detail.

Development of Natural Fibre-Reinforced Polymer Composites Ballistic Helmet Using Concurrent Engineering Approach: A Brief Review

In this decade, all researchers and industry players compete to develop sustainable product design by exploring natural fibre composites in product design development. One of the essential methodologies in creating composite products is concurrent engineering (CE). Industrial design and production engineering should be involved in the development of ballistic helmets. This publication aims to provide a quick overview of the evolution of natural fibre composite ballistic helmet designs. This manuscript is still in its early stages, but it already includes a summary of the progress of ballistic helmet design from 1915 to the present. Renewable materials, such as natural fibre, should be highlighted as an alternative to synthetic composites in developing a sustainable ballistic helmet design. Furthermore, launching the design development process for a ballistic helmet demands a CE strategy that includes multi-disciplinary knowledge. Computational modelling aids in the development of ballistic helmet designs, reducing the time and cost of manufacturing ballistic helmets. The ergonomic component of ballistic helmet design is also crucial, as is the thermal comfort factor, which can be handled using natural fibre composites with thermal solid insulating characteristics. The development of natural fibre composite ballistic helmets can be used as a consideration in the future as a revolution to create a sustainable design. Finally, this review can be used as a guide for industrial designers. In conclusion, this review might be utilized as a reference for industrial designers due to a shortage of studies, especially in producing product-related natural fibre.

Morphological, Physical, and Mechanical Properties of Sugar-Palm (Arenga pinnata (Wurmb) Merr.)-Reinforced Silicone Rubber Biocomposites

The development of environmentally benign silicone composites from sugar palm fibre and silicone rubber was carried out in this study. The mechanical, physical, and morphological properties of the composites with sugar palm (SP) filler contents ranging from 0% to 16% by weight (wt%) were investigated. Based on the uniaxial tensile tests, it was found that the increment in filler content led to higher stiffness. Via dynamic mechanical analysis (DMA), the viscoelastic properties of the silicone biocomposite showed that the storage modulus and loss modulus increased with the increment in filler content. The physical properties also revealed that the density and moisture absorption rate increased as the filler content increased. Inversely, the swelling effect of the highest filler content (16 wt%) revealed that its swelling ratio possessed the lowest rate as compared to the lower filler addition and pure silicone rubber. The morphological analysis via scanning electron microscopy (SEM) showed that the sugar palm filler was evenly dispersed and no agglomeration could be seen. Thus, it can be concluded that the addition of sugar palm filler enhanced the stiffness property of silicone rubber. These new findings could contribute positively to the employment of natural fibres as reinforcements for greener biocomposite materials.

Hyperelastic Properties of Bamboo Cellulosic Fibre–Reinforced Silicone Rubber Biocomposites via Compression Test

Materials that exhibit highly nonlinear behaviour are intricate to study. This is due to their physical properties, as they possess a very large deformation. Silicone rubber is among the materials that can be classified as possessing such characteristics, despite their being soft and frequently applied in medical applications. Due to their low mechanical properties, however, it is believed that a filler addition could enhance them. This study, therefore, aims to investigate the effect of the addition of bamboo cellulosic filler to silicone rubber in terms of its compressive properties in order to quantify its material constants using the hyperelastic theory, specifically the Neo-Hookean and Mooney–Rivlin models. The specimens’ compressive properties were also compared between specimens immersed in seawater and those not immersed in seawater. The findings showed that the compressive properties, stiffness, and compressive strength of the bamboo cellulosic fibre reinforced the silicone rubber biocomposites, improved with higher bamboo filler addition. Specimens immersed in seawater showed that they can withstand a compressive load of up to 83.16 kPa in comparison to specimens not immersed in seawater (up to 79.8 kPa). Using the hyperelastic constitutive models, the Mooney–Rivlin model displayed the most accurate performance curve fit with the experimental compression data with an R² of up to 0.9999. The material constant values also revealed that the specimens immersed in seawater improved in stiffness property, as the C₁ material constant values are higher than for the specimens not immersed in seawater. From these findings, this study has shown that bamboo cellulosic filler added into silicone rubber enhances the material’s compressive properties and that the rubber further improves with immersion in seawater. Thus, these findings contribute significantly towards knowledge of bamboo cellulosic fibre–reinforced silicone rubber biocomposite materials.

Sugar Palm Fibre-Reinforced Polymer Composites: Influence of Chemical Treatments on Its Mechanical Properties

In the era of globalisation, decreasing synthetic resources, especially petroleum, have encouraged global communities to apply biomass waste as a substitute material for green technology development. The development of plastic products from lignocellulosic fibre-reinforced composites has been a hot topic among material scientists and engineers due to their abundance, sustainable in nature, and less toxic towards health. For the Malaysian scenario, sugar palm is a plant found in the wild and locally planted in certain areas in Malaysia and Indonesia. Generally, sugar palm can be harvested for traditional foods, fruits, starch sugar (gula kabung), and alcohol, whereas sugar palm fibre (SPF) is used in conventional products (brushes and brooms). Various researchers are working on the characterisation of fibre and its composites for engineering and packaging products. The main drawback of SPF is its hydrophilic behaviour, which leads to high moisture uptake and inhibits a good bond between the fibre and the matrix. Thus, a solution for this problem is by implementing chemical treatments on the fibre. From the literature review, no comprehensive review paper has been published on the influence of chemical treatment on the mechanical behaviour of SPF-reinforced polymer composites. Thus, the present review examines recent studies on the mechanical properties of sugar palm lignocellulosic fibres with various chemical treatments to evaluate their potential in structural applications.

Effects of Elevated Temperature on the Residual Behavior of Concrete Containing Marble Dust and Foundry Sand

Concrete is a composite material that is commonly used in the construction industry. It will certainly be exposed to fires of varying intensities when used in buildings and industries. The major goal of this article was to look into the influence of mineral additions such as foundry sand and marble dust on the residual characteristics of concrete. To examine the behavior of residual characteristics of concrete after fire exposure, marble dust was substituted for cement and fine sand was substituted for foundry sand in varying amounts ranging from 0% to 20%. It aided in the better disposal of waste material so that it might be used as an addition. The purpose of the experiment was to see how increased temperatures affected residual properties of concrete, including flexural strength, compressive strength, tensile strength, static as well as dynamic elastic modulus, water absorption, mass loss, and ultrasonic pulse velocity. At temperatures of 200 °C, 400 °C, 600 °C, 800 °C, and 1000 °C, the typical fire exposure behavior of concrete was investigated. The effects of two cooling techniques, annealing and quenching, on the residual properties of concrete after exposure to high temperatures were investigated in this study. Replacement of up to 10% of the cement with marble dust and fine sand with foundry sand when concrete is exposed to temperatures up to 400 °C does not influence the behavior of concrete. At temperatures above 400 °C, however, the breakdown of concrete, which includes marble dust and foundry sand, causes a rapid deterioration in the residual properties of concrete, primarily for replacement of more than 10%.

Emerging Developments on Nanocellulose as Liquid Crystals: A Biomimetic Approach

Biomimetics is the field of obtaining ideas from nature that can be applied in science, engineering, and medicine. The usefulness of cellulose nanocrystals (CNC) and their excellent characteristics in biomimetic applications are exciting and promising areas of present and future research. CNCs are bio-based nanostructured material that can be isolated from several natural biomasses. The CNCs are one-dimensional with a high aspect ratio. They possess high crystalline order and high chirality when they are allowed to assemble in concentrated dispersions. Recent studies have demonstrated that CNCs possess remarkable optical and chemical properties that can be used to fabricate liquid crystals. Research is present in the early stage to develop CNC-based solvent-free liquid crystals that behave like both crystalline solids and liquids and exhibit the phenomenon of birefringence in anisotropic media. All these characteristics are beneficial for several biomimetic applications. Moreover, the films of CNC show the property of iridescent colors, making it suitable for photonic applications in various devices, such as electro-optical devices and flat panel displays.

Performance Analysis of Full Assembly Glass Fiber-Reinforced Polymer Composite Cross-Arm in Transmission Tower

The usage of glass fiber reinforced polymer (GFRP) composite cross-arms in transmission towers is relatively new compared to wood timber cross-arms. In this case, many research works conducted experiments on composite cross-arms, either in coupon or full-scale size. However, none performed finite element (FE) analyses on full-scale composite cross-arms under actual working load and broken wire conditions. Thus, this work evaluates the performance of glass fiber reinforced polymer (GFRP) composite cross-arm tubes in 275 kV transmission towers using FE analysis. In this study, the performance analysis was run mimicking actual normal and broken wire conditions with five and three times more than working loads (WL). The full-scale assembly load test experiment outcomes were used to validate the FE analysis. Furthermore, the mechanical properties values of the GFRP composite were incorporated in simulation analysis based on the previous experimental work on coupons samples of GFRP tubes. Additionally, parametric studies were performed to determine the ultimate applied load and factor of safety for both normal and broken wire loading conditions. This research discovered that the GFRP composite cross-arm could withstand the applied load of five times and three times working load (WL) for normal and broken wire conditions, respectively. In addition, the factor of safety of tubes was 1.08 and 1.1 for normal and broken wire conditions, respectively, which can be considered safe to use. Hence, the composite cross-arms can sustain load two times more than the design requirement, which is two times the working load for normal conditions. In future studies, it is recommended to analyze the fatigue properties of the composite due to wind loading, which may induce failure in long-term service.

Preference Index of Sustainable Natural Fibers in Stone Matrix Asphalt Mixture Using Waste Marble

The present study investigates the preference index of natural fibers such as sisal, coir, and rice straw fibers in stone matrix asphalt mixtures (SMA), using waste marble as filler. Waste marble was used as the filler in asphalt mixtures and was crushed by abrasion machine and sieved according to SMA filler requirements. The SEM topography and EDS analysis of sisal, coir, and rice straw fibers were also carried out. The Marshall test was conducted, which is the most acceptable, cost-effective, and widely adopted method to estimate the optimum bitumen and to examine several Marshall Measures, such as flow value, voids filled with bitumen (VFB), stability, voids in mineral aggregate (VMA), and air voids (VA). Furthermore, tests were performed on the specimen with the optimum amount of bitumen, different percentages of fibers, and waste marble as filler to calculate drain down, moister sensitivity, and Marshall Stability. Multi-criteria decision-making (MCDM) techniques were implemented to obtain subjective and objective weights, which were further used to compute the values of the preference index of natural fiber contents. The outcomes revealed favorable results for the usage of marble dust as filler in Stone Matrix Asphalt (SMA). In addition, the preference index upshots are inclined toward the usage of rice straw over coir followed by sisal fiber. It was observed that the value of the preference index in rice straw at 0.3 varied from 0.918, 0.925, and 0.931 in rice straw using equal, objective, and subjective weights, respectively. The maximum drain down value observed is 0.335 based on ASTM-D 6390 and IRC-SP-79 are against 0.3 percent natural fiber. Moreover, as per the prescribed limit of MoRTH, because of the thin film around aggregates, moisture susceptibility characteristics, i.e., better resistance to moisture, were enhanced by more than 80%.

Impact of Process Variables of Acetone Vapor Jet Drilling on Surface Roughness and Circularity of 3D-Printed ABS Parts: Fabrication and Studies on Thermal, Morphological, and Chemical Characterizations

Ever since the introduction of 3D printing, industries have seen an exponential growth in production and efficiency. Three-dimensional printing is the process of additive manufacturing (AM) in which the conventional method of material removal is challenged. Layer-on-layer deposition is the basic principle of the AM. Additive manufacturing technologies are used to create 3D-printed objects. An object is built in an additive technique by laying down successive layers of material until the object is complete. Each of these layers can be viewed as a cross-section of the item that has been lightly cut. When compared to traditional production methods, 3D printing allows the creation of complicated shapes with less material. In conventional methods, the materials go through several damages due to the tool–workpiece contact creating friction between them and the dissipated heat that damages the material. Overcoming the conventional method of machining with the help of 3D printing is a new advancement in the industries. The process involves using non-conventional methods for the machining of the parts. This research was oriented towards the chemical vapor jet drilling of the acrylonitrile–butadiene–styrene (ABS) materials. ABS materials are highly machinable and can be recycled for further usage. This paper focused on the usage of acetone as the chemical for drilling. The surface roughness and circularity of the drilled hole was taken into account for this research paper. We set up a manual experiment to run tests and get results. A vapor jet machine was designed with acetone as the core for the vapor. Various analyses were also formulated and conducted during experimentations. Surface roughness analysis provided the insight of roughness after the machining with the help of acetone vapor jet spray. SEM and micro-image parameters were also considered for more clear and advanced reports. In this research paper, DSC and FTIR analysis were performed to understand changes in the internal structure and the material properties of the ABS. Moreover, the research aimed to investigate the effect of various inputs processing parameters such as pressure, flow rate, and stand-off distance on the surface roughness and circularity of ABS workpiece material. The Taguchi L₉ orthogonal array design was utilized to conduct tests by chemical vapor jet drilling using acetone and to evaluate the performance of the set-up while reducing the influence of interfering factors in order to provide reliable surface finish and circularity results. The results and conclusion of the research paper aimed to determine the most suitable parameters for the non-conventional acetone vapor jet drilling of the ABS material. The theoretical calculations predicted 1.64432 and 0.3289080 values of surface roughness and circularity, respectively. On the other hand, the experimental values were recorded as 1.598 for surface roughness and 0.322 for circularity. Therefore, a negligible error of 0.046 for surface roughness and 0.0031 for circularity, respectively, was noted which validate the statistical equations and the consistency of the combined vapor jet drilling process.

Comparative Drug Release Investigations for Diclofenac Sodium Drug (DS) by Chitosan-Based Grafted and Crosslinked Copolymers

The hydrogels responding to pH synthesized by graft copolymerization only and then concurrent grafting and crosslinking of monomer N-isopropyl acrylamide (NIPAAM) and binary comonomers acrylamide, acrylic acid and acrylonitrile (AAm, AA and AN) onto chitosan support were explored for the percent upload and release study for anti-inflammatory diclofenac sodium drug (DS), w.r.t. time and pH. Diclofenac sodium DS was seized in polymeric matrices by the equilibration process. The crosslinked-graft copolymers showed the highest percent uptake than graft copolymers (without crosslinker) and chitosan itself. The sustainable release of the loaded drug was studied with respect to time at pH 2.2, 7.0, 7.4 and 9.4. Among graft copolymers (without crosslinking), Chit-g-polymer (NIPAAM-co-AA) and Chit-g-polymer (NIPAAM-co-AN) exhibited worthy results for sustainable drug deliverance, whereas Crosslink-Chit-g-polymer (NIPAAM-co-AA) and Crosslink-Chit-g-polymer (NIPAAM-co-AAm) presented the best results for controlled/sustained release of diclofenac sodium DS with 93.86 % and 96.30 % percent release, respectively, in 6 h contact time. Therefore, the grafted and the crosslinked graft copolymers of the chitosan showed excellent delivery devices for the DS with sustainable/prolonged release in response to pH. Drug release kinetics was studied using Fick’s law. The kinetic study revealed that polymeric matrices showed the value of n as n > 1.0, hence drug release took place by non-Fickian diffusion. Hence, the present novel findings showed the multidirectional drug release rate. The morphological changes due to interwoven network structure of the crosslinked are evident by the Scanning electron microscopy (SEM) analysis.

Effect of Marble Dust on the Mechanical, Morphological, and Wear Performance of Basalt Fibre-Reinforced Epoxy Composites for Structural Applications

The reinforcement of natural fibre and fillers in polymer resin is the latest trend followed by research groups and industries for the development of sustainable composites. Basalt fibre and waste marble powder are naturally occurring substances used to enhanced polymer properties. The present research examined the effect of both basalt fibre and waste marble powder in epoxy resin. The hand lay-up method was employed to fabricate the composite and test for mechanical and wear behaviour. The tensile, flexural, and impact energy were enhanced up to 7.5 wt. % of WMP, and the Vickers hardness of epoxy enhanced every state of reinforcement of WMP. The specific wear rate was observed to be increased with the addition of WMP until 7.5 wt. %. Scanning electron microscopy was performed to examine the nature of fractured surface wear phenomena.

Product Development of Natural Fibre-Composites for Various Applications: Design for Sustainability

New product development review article aims to consolidate the principles and current literature on design for sustainability to seek the field’s future direction. In this point of view, the design for sustainability methods can be established under the idea of sustainability in dimensions of ecology, economy and social pillars. Design for sustainability concept is implemented in concurrent engineering, including concept, embodiment and detail design processes. Integrating sustainability in engineering designs is crucial to producing greener products, system innovation, and services aligned with current market demand. Currently, many concurrent engineering studies related to natural fibre-reinforced polymer composites associated with sustainability enhance the application of design for sustainability techniques by professional designers. However, the current literature is scarce in bridging the design for sustainability concept with concurrent engineering during the design development stage, and these areas should be further developed. Several other future research directions, such as the need for aligning with principles and applications, along with exploring the relationships between the design for sustainability techniques and views of sustainability, are presented in this review paper.

Natural-Fiber-Reinforced Chitosan, Chitosan Blends and Their Nanocomposites for Various Advanced Applications

There has been much effort to provide eco-friendly and biodegradable materials for the next generation of composite products owing to global environmental concerns and increased awareness of renewable green resources. This review article uniquely highlights the use of green composites from natural fiber, particularly with regard to the development and characterization of chitosan, natural-fiber-reinforced chitosan biopolymer, chitosan blends, and chitosan nanocomposites. Natural fiber composites have a number of advantages such as durability, low cost, low weight, high specific strength, non-abrasiveness, equitably good mechanical properties, environmental friendliness, and biodegradability. Findings revealed that chitosan is a natural fiber that falls to the animal fiber category. As it has a biomaterial form, chitosan can be presented as hydrogels, sponges, film, and porous membrane. There are different processing methods in the preparation of chitosan composites such as solution and solvent casting, dipping and spray coating, freeze casting and drying, layer-by-layer preparation, and extrusion. It was also reported that the developed chitosan-based composites possess high thermal stability, as well as good chemical and physical properties. In these regards, chitosan-based “green” composites have wide applicability and potential in the industry of biomedicine, cosmetology, papermaking, wastewater treatment, agriculture, and pharmaceuticals.

Natural Fiber-Reinforced Polylactic Acid, Polylactic Acid Blends and Their Composites for Advanced Applications

Polylactic acid (PLA) is a thermoplastic polymer produced from lactic acid that has been chiefly utilized in biodegradable material and as a composite matrix material. PLA is a prominent biomaterial that is widely used to replace traditional petrochemical-based polymers in various applications owing environmental concerns. Green composites have gained greater attention as ecological consciousness has grown since they have the potential to be more appealing than conventional petroleum-based composites, which are toxic and nonbiodegradable. PLA-based composites with natural fiber have been extensively utilized in a variety of applications, from packaging to medicine, due to their biodegradable, recyclable, high mechanical strength, low toxicity, good barrier properties, friendly processing, and excellent characteristics. A summary of natural fibers, green composites, and PLA, along with their respective properties, classification, functionality, and different processing methods, are discussed to discover the natural fiber-reinforced PLA composite material development for a wide range of applications. This work also emphasizes the research and properties of PLA-based green composites, PLA blend composites, and PLA hybrid composites over the past few years. PLA's potential as a strong material in engineering applications areas is addressed. This review also covers issues, challenges, opportunities, and perspectives in developing and characterizing PLA-based green composites.

3D Printing and Shaping Polymers, Composites, and Nanocomposites: A Review

Sustainable technologies are vital due to the efforts of researchers and investors who have allocated significant amounts of money and time to their development. Nowadays, 3D printing has been accepted by the main industry players, since its first establishment almost 30 years ago. It is obvious that almost every industry is related to technology, which proves that technology has a bright future. Many studies have shown that technologies have changed the methods for developing particular products. Three-dimensional printing has evolved tremendously, and currently, many new types of 3D printing machines have been introduced. In this paper, we describe the historical development of 3D printing technology including its process, types of printing, and applications on polymer materials.

Natural Fiber-Reinforced Polycaprolactone Green and Hybrid Biocomposites for Various Advanced Applications

Recent developments within the topic of biomaterials has taken hold of researchers due to the mounting concern of current environmental pollution as well as scarcity resources. Amongst all compatible biomaterials, polycaprolactone (PCL) is deemed to be a great potential biomaterial, especially to the tissue engineering sector, due to its advantages, including its biocompatibility and low bioactivity exhibition. The commercialization of PCL is deemed as infant technology despite of all its advantages. This contributed to the disadvantages of PCL, including expensive, toxic, and complex. Therefore, the shift towards the utilization of PCL as an alternative biomaterial in the development of biocomposites has been exponentially increased in recent years. PCL-based biocomposites are unique and versatile technology equipped with several importance features. In addition, the understanding on the properties of PCL and its blend is vital as it is influenced by the application of biocomposites. The superior characteristics of PCL-based green and hybrid biocomposites has expanded their applications, such as in the biomedical field, as well as in tissue engineering and medical implants. Thus, this review is aimed to critically discuss the characteristics of PCL-based biocomposites, which cover each mechanical and thermal properties and their importance towards several applications. The emergence of nanomaterials as reinforcement agent in PCL-based biocomposites was also a tackled issue within this review. On the whole, recent developments of PCL as a potential biomaterial in recent applications is reviewed.