Extraction of chitosan from biologically-derived chitin by bacterial chitin deacetylase: Process optimization and product quality assessment

Enhancing surimi gel properties in silver carp with innovative ultra-micro crayfish shell powder

This study investigated the preparation and application of ultra-micro crayfish shell powder to enhance the quality of surimi gels. A combination of ball milling and irradiation techniques produced an innovative powder (MID) with reduced particle size and enhanced zeta potential, dispersibility, Ca2+ release, and hydrogen bonding energy (p < 0.05), while maintaining its composition. Adding 0.50 % MID to surimi gels resulted in optimal improvements, enhancing gel strength and texture as well as elasticity. MID also increased the water holding capacity (WHC), decreased water mobility, and resulted in a dense and ordered microstructure. Fourier transform infrared spectroscopy indicated improvements were due to increased intermolecular non-covalent bonding interactions. Electronic nose analysis showed MID reduced aromatic compounds and organosulphides, preserving flavor and reducing the fishy taste. Electronic tongue analysis revealed an increase in fresh flavor response. The preparation method significantly enhanced the quality and sensory properties of surimi gels.

A comprehensive review on nanochitosan and its diverse applications in various industries

Nanochitosan, a nanostructured form of chitosan produced from chitin, has become a widely used material with a wide range of applications in a variety of industries. This review summarizes the study on nanochitosan, including its synthesis techniques, distinct physicochemical characteristics, and uses in medicine, agriculture, cosmetics, and cleaning up the environment. The review also emphasizes the impact of synthesis methods such as nanoprecipitation, electrospinning, and chemical modifications on the material's properties and applications. In agriculture, nanochitosan can be used as a long-lasting biopolymer to support crop growth and health. Because it is mucoadhesive and compatible with living things, it can also enhance the effectiveness of medication. The potential of nanochitosan to enhance skin permeability and encapsulate active chemicals in cosmetics presents exciting opportunities for innovation. Furthermore, nanochitosan effectiveness as a biosorbent and antibacterial agent in wastewater treatment highlights its potential to tackle environmental issues. The present study offers valuable perspectives on the present status of nanochitosan research, highlights significant obstacles, and suggests future avenues for optimizing its industrial applications.

Green Processes for Chitin and Chitosan Production from Insects: Current State, Challenges, and Opportunities

Chitin and chitosan are valuable biopolymers with various applications, ranging from food to pharmaceuticals. Traditionally sourced from crustaceans, the rising demand for chitin/chitosan, paired with the development of the insect sector, has led to the exploration of insect biomass and its byproducts as a potential source. Conventional processes rely on hazardous chemicals, raising environmental concerns. This critical review evaluates emerging "greener" approaches, including biological methods, green solvents, and advanced processing techniques, for chitin/chitosan production from insect-derived materials such as exuviae and cocoons. Two systematic evaluations are included: (1) a cross-comparison of chitin and chitosan yields across insect life stages and byproducts (e.g., up to 35.7% chitin from black soldier fly (BSF) larval exoskeletons can be obtained) and (2) a stepwise sustainability assessment of over 30 extraction workflows reported across 16 studies. While many are labeled as green, only a few, such as bromelain, lactic acid fermentations, or NADES-based processes, demonstrated fully green extraction up to the chitin stage. No study achieved a fully green conversion to chitosan, and green workflows typically required materials with low fat content and minimal pretreatment. These findings will be useful to identify opportunities and underscore the need to refine greener methods, improve yields, reduce impurities, and enable industrial-scale production, while sustainability data need to be generated.

Chitosan, derivatives, and its nanoparticles: Preparation, physicochemical properties, biological activities, and biomedical applications - A comprehensive review

Chitosan, derived from the deacetylation of chitin, is the second most widely used natural polymer, valued for its nontoxic, biocompatible, and biodegradable properties. These attributes have driven extensive research into diverse applications of chitosan and various derivatives. The key characteristics of chitosan muco-adhesion, permeability enhancement, drug release modulation, and antimicrobial activity are primarily due to its amino and hydroxyl groups. However, the limited solubility of raw chitosan in water and most organic solvents has posed challenges for broader application. Numerous chemically modified derivatives have been developed to address these inadequacies with improved physical and chemical properties. Among these derivatives, chitosan nanoparticles have emerged as versatile drug carriers with precise release kinetics and the capacity for targeted delivery, greatly enhancing drug efficacy and safety profiles for therapeutic applications. Due to these unique physicochemical properties, chitosan and chitosan nanoparticles are promising for improved drug delivery, vaccine administration, transplantation, gene therapy, and diagnostics. This review examines the physicochemical properties and bioactivities of chitosan and chitosan nanoparticles, emphasizing their broad-ranging biomedical applications.

Chitin and chitosan from shellfish waste and their applications in agriculture and biotechnology industries

A shellfish processing plant generates only 30-40% of edible meat, while 70-60% of portions are considered inedible or by-products. This large amount of byproduct or shellfish processing waste contains 20-40% chitin, that can be extracted using chemical or greener alternative extraction technologies. Chitin and its derivative (chitosan) are natural polysaccharides with nontoxicity, biocompatible, and biodegradable properties. Due to their versatile physicochemical, mechanical, and various bioactivities, these compounds find applications in various industries, including: biomedical, dental, cosmetics, food, textiles, agriculture, and biotechnology. In the agricultural sector, these compounds have been reported to promote: plant growth, plant defense system, slow release of nutrients in fertilizer, plant nutrition, and remediate soil conditions, etc. Whereas, biotechnology applications indicated: enhanced enzyme stability and efficacy, water purification and remediation, application in fuel cells and supercapacitors for energy conversion, acting as a catalyst in chemical synthesis, etc. This review provides a comprehensive discussion on the utilization of these biopolymers in agriculture (fertilizer, seed coating, soil treatment, and bioremediation) and biotechnology (enzyme immobilization, energy conversion, wastewater treatment, and chemical synthesis). Additionally, various extraction techniques including conventional and non-thermal techniques have been reported. Lastly, concluding remarks and future direction have been provided.

Chitin and chitosan from North Pacific krill (Euphausia Pacifica): Comparative study of conventional and microwave-assisted extraction methods and the potential use in chitosan film production

The characteristics and prospective applications of North Pacific krill chitin and chitosan are currently unexplored, and their conventional isolation method is time- and energy-consuming. In this study, chitin and chitosan were extracted from North Pacific krill using conventional and microwave-assisted methods, followed by comprehensive characterisation and evaluation of chitosan film potential. The extracted chitin was identified as an α-polymorph, and chitosan exhibited a remarkable degree of deacetylation (90 %) in both methods. Microwave-assisted extraction provided comparable chitin and chitosan yields without adversely affecting their properties, and the resulting products also exhibited enhanced crystallinity and thermal stability. Moreover, microwave-assisted-extracted chitosan (MCS) had a significantly lower molecular weight (Mw). Krill chitosan films demonstrated superior performance as food packaging materials compared to films prepared from commercial chitosan, due to their greater extensibility and transparency. Notably, the MCS film exhibited exceptional antioxidant activity and solubility. These findings suggest that North Pacific krill holds promise as a viable source of α-chitin and chitosan, and microwave-assisted extraction is effective in producing low Mw chitosan that has the potential to be used for preparing functional biodegradable film, with a fivefold reduction in treatment time.

Characterization of novel cold-active chitin deacetylase for green production of bioactive chitosan

A Novel cold-active chitin deacetylase from Shewanella psychrophila WP2 (SpsCDA) was overexpressed in Escherichia coli BL21 and employed for deacetylation of chitin to chitosan. The produced chitosan was characterized, and its antifungal activity was investigated against Fusarium oxysporum. The purified recombinant SpsCDA appeared as a single band on SDS-PAGE at approximately 60 kDa, and its specific activity was 92 U/mg. The optimum temperature and pH of SpsCDA were 15 °C and 8.0, respectively, and the enzyme activity was significantly enhanced in the presence of NaCl. The bioconversion of chitin to chitosan by SpsCDA was accomplished in 72 h, and the chitosan yield was 69.2%. The solubility of chitosan was estimated to be 73.4%, and the degree of deacetylation was 78.1%. The estimated molecular weight of the produced chitosan was 224.7 ± 8.4 kDa with a crystallinity index (CrI) value of 18.75. Moreover, FTIR and XRD spectra revealed the characteristic peaks for enzymatically produced chitosan compared with standard chitosan, indicating their structural similarity. The produced chitosan inhibited spore germination of F. oxysporum with a minimum inhibitory concentration (MIC) of 1.56 mg/mL. The potential antifungal effect of chitosan is attributed to the inhibition of spore germination accompanied by ultrastructural damage of membranes and leakage of cellular components, as evidenced by transmission electron microscopy (TEM), and accumulation of reactive oxygen species (ROS) that was confirmed by fluorescence microscopy. This study shed light on the cold-active chitin deacetylase from S. psychrophila and provides a candidate enzyme for the green preparation of chitosan.

Role of crosslinkers in advancing chitosan-based biocomposite scaffolds for bone tissue engineering: A comprehensive review

Bone tissue engineering (BTE) aims to repair and regenerate damaged bone tissue by combining cells, scaffolds, and signaling molecules. Various macromolecules, including natural polymers like chitosan (CS), collagen, hyaluronic acid, and alginate, as well as synthetic polymers such as polyethylene glycol and polylactic acid, are used in scaffold fabrication. Among these, CS holds significant potential in BTE due to its biocompatibility, biodegradability, and other features. The inherent mechanical weaknesses of CS-based scaffolds require the implementation of crosslinking strategies to improve their stability and overall performance. Physical crosslinkers like ultra-violet irradiation and freeze-thaw cycles are biocompatible but offer limited mechanical strength. Chemical crosslinkers like glutaraldehyde significantly improve mechanical strength, but they may induce cytotoxicity. We briefly outline here the critical role of physical and chemical crosslinkers in improving the physicochemical properties, mechanical strength, biocompatibility, and biological functions of CS-based scaffolds, including effective bone regeneration. The influence of crosslinking on the CS-based scaffolds' bioactivity, including the controlled release of bioactive molecules, is also discussed. A thorough understanding of crosslinker chemistry and application in CS-based scaffolds is essential for advancing bone regeneration therapies.

Valorization of fishery industry waste: Chitosan extraction and its application in the industry

Waste from the fishing industry is disposed of in soils and oceans, causing environmental damage. However, it is also a source of valuable compounds such as chitin. Although chitin is the second most abundant polymer in nature, its use in industry is limited due to the lack of standardized and scalable extraction methods and its poor solubility. The deacetylation process increases its potential applications by enabling the recovery of chitosan, which is soluble in dilute acidic solutions. Chitosan is a polymer of great importance due to its biocompatible and bioactive properties, which include antimicrobial and antioxidant capabilities. Chitin extraction and its deacetylation to obtain chitosan are typically performed using chemical processes that involve large amounts of strongly acidic and alkaline solutions. To reduce the environmental impact of this process, extraction methods based on biotechnological tools, such as fermentation and chitin deacetylase, as well as emerging technologies, have been proposed. These extraction methods have demonstrated the potential to reduce or even avoid using strong solvents and shorten extraction time, thereby reducing costs. Nevertheless, it is important to address existing gaps in this area, such as the requirements for large-scale implementation and the determination of the stoichiometric ratios for each process. This review highlights the use of biotechnological tools and emerging technologies for chitin extraction and chitosan production. These approaches truly minimize environmental impact, reduce the use of strong solvents, and shorten extraction time. They are a reliable alternative to fishery waste valorization, lowering costs; however, addressing the critical gaps for their large-scale implementation remains challenging.

Better Ce (III) Sorption Properties of Unprocessed Chitinous Waste from Hermetia illucens than Commercial Chitosans

Insect farming generates a new type of chitinous waste in the form of dead specimens that have died of natural causes and insect moults (puparia), particularly large amounts of which are generated during the rearing of holometabolous insects. Following the circular economy paradigm, we treated waste in the form of puparia and dead adults of H. illucens as a valuable material, i.e., as sources of chitin, and tested it as a sorbent for cerium, a lanthanide of great industrial importance. For comparison, non-treated, raw insect materials and commercial chitosans were also investigated. Chitin extracted from H. illucens showed an adsorption capacity at the same level as commercially available, marine-source chitin (approximately 6 mg Ce·g-1). However, more interestingly, raw materials exhibited much higher adsorption capacities-dead adults were similar to commercial chitosans (approximately 32 mg Ce·g-1), while puparia demonstrated twice the performance (approximately 60 mg Ce·g-1). This indicates that unprocessed waste can be used as environmentally friendly, cost-effective Ce biosorbents with comparable or even better sorption capacity than chitosans, whose production requires intense chemical processing.

Recent Advances in the Preparation, Antibacterial Mechanisms, and Applications of Chitosan

Chitosan, a cationic polysaccharide derived from the deacetylation of chitin, is widely distributed in nature. Its antibacterial activity, biocompatibility, biodegradability, and non-toxicity have given it extensive uses in medicine, food, and cosmetics. However, the significant impact of variations in the physicochemical properties of chitosan extracted from different sources on its application efficacy, as well as the considerable differences in its antimicrobial mechanisms under varying conditions, limit the full realization of its biological functions. Therefore, this paper provides a comprehensive review of the structural characteristics of chitosan, its preparation methods from different sources, its antimicrobial mechanisms, and the factors influencing its antimicrobial efficacy. Furthermore, we highlight the latest applications of chitosan and its derivatives across various fields. We found that the use of microbial extraction shows promise as a new method for producing high-quality chitosan. By analyzing the different physicochemical properties of chitosan from various sources and the application of chitosan-based materials (such as nanoparticles, films, sponges, and hydrogels) prepared using different methods in biomedicine, food, agriculture, and cosmetics, we expect these findings to provide theoretical support for the broader utilization of chitosan.

Advances in extraction, utilization, and development of chitin/chitosan and its derivatives from shrimp shell waste

Shrimp consumption is in great demand among the seafood used globally. However, this expansion has resulted in the substantial generation and disposal of shrimp shell waste. Through literature search, it has been observed that since 2020, global scholars have shown unprecedented interest in shrimp shell waste and its chitin/chitosan. However, these new insights lack corresponding and comprehensive summarization and analysis. Therefore, this article provides a detailed review of the extraction methods, applications, and the latest research developments on chitin/chitosan from shrimp shells, including micro-nano derivatives, from 2020 to the present. The results indicate that chemical extraction remains the primary technique for the extraction and preparation of chitin/chitosan from shrimp shells. With further refinement and development, adjusting parameters in the chemical extraction process or employing auxiliary techniques such as microwave and radiation enable the customization of target products with different characteristics (e.g., deacetylation degree, molecular weight, and degree of acetylation) according to specific needs. Additionally, in pursuit of environmentally friendly, efficient, and gentle extraction processes, recent research has shifted toward microbial fermentation and green solvent methods for chitin/chitosan extraction. Beyond the traditional antibacterial, film-forming, and encapsulation functionalities, research into the applications of chitosan in biomedical, food processing, new materials, water treatment, and adsorption fields is gradually deepening. Chitin/chitosan derivatives and their modified products have also been a focal point of research in recent years. However, with the rapid expansion, the future development of chitin/chitosan and its derivatives still faces challenges related to the unclear mechanism of action and the complexities associated with industrial scale-up.

3D Printing of Polysaccharide-Based Hydrogel Scaffolds for Tissue Engineering Applications: A Review

In tissue engineering, 3D printing represents a versatile technology employing inks to construct three-dimensional living structures, mimicking natural biological systems. This technology efficiently translates digital blueprints into highly reproducible 3D objects. Recent advances have expanded 3D printing applications, allowing for the fabrication of diverse anatomical components, including engineered functional tissues and organs. The development of printable inks, which incorporate macromolecules, enzymes, cells, and growth factors, is advancing with the aim of restoring damaged tissues and organs. Polysaccharides, recognized for their intrinsic resemblance to components of the extracellular matrix have garnered significant attention in the field of tissue engineering. This review explores diverse 3D printing techniques, outlining distinctive features that should characterize scaffolds used as ideal matrices in tissue engineering. A detailed investigation into the properties and roles of polysaccharides in tissue engineering is highlighted. The review also culminates in a profound exploration of 3D polysaccharide-based hydrogel applications, focusing on recent breakthroughs in regenerating different tissues such as skin, bone, cartilage, heart, nerve, vasculature, and skeletal muscle. It further addresses challenges and prospective directions in 3D printing hydrogels based on polysaccharides, paving the way for innovative research to fabricate functional tissues, enhancing patient care, and improving quality of life.

Chitosan, chitosan derivatives, and chitosan-based nanocomposites: eco-friendly materials for advanced applications (a review)

For many years, chitosan has been widely regarded as a promising eco-friendly polymer thanks to its renewability, biocompatibility, biodegradability, non-toxicity, and ease of modification, giving it enormous potential for future development. As a cationic polysaccharide, chitosan exhibits specific physicochemical, biological, and mechanical properties that depend on factors such as its molecular weight and degree of deacetylation. Recently, there has been renewed interest surrounding chitosan derivatives and chitosan-based nanocomposites. This heightened attention is driven by the pursuit of enhancing efficiency and expanding the spectrum of chitosan applications. Chitosan's adaptability and unique properties make it a game-changer, promising significant contributions to industries ranging from healthcare to environmental remediation. This review presents an up-to-date overview of chitosan production sources and extraction methods, focusing on chitosan's physicochemical properties, including molecular weight, degree of deacetylation and solubility, as well as its antibacterial, antifungal and antioxidant activities. In addition, we highlight the advantages of chitosan derivatives and biopolymer modification methods, with recent advances in the preparation of chitosan-based nanocomposites. Finally, the versatile applications of chitosan, whether in its native state, derived or incorporated into nanocomposites in various fields, such as the food industry, agriculture, the cosmetics industry, the pharmaceutical industry, medicine, and wastewater treatment, were discussed.