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Deng C, Wu K, Xiang H, Ou R, Liu Z, Liu T, Wang Q. Ultra-high flame retardant starch/wood fiber composites based on the synergistic effect of ammonium polyphosphate and calcium carbonate. Int J Biol Macromol 2024; 283:138088. [PMID: 39603283 DOI: 10.1016/j.ijbiomac.2024.138088] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/12/2024] [Revised: 11/19/2024] [Accepted: 11/24/2024] [Indexed: 11/29/2024]
Abstract
The development of bio-based composites and products from natural biomass offers a viable solution to the resource and environmental issues caused by non-renewable petrochemical feedstocks. Nevertheless, the high carbon content inherent in biomass renders bio-based materials highly flammable, thereby increasing their susceptibility to fire hazards and limiting their potential applications. In this study, flame retardant starch/wood fiber composites (SWA) were developed, utilizing starch as the matrix, wood fiber as the reinforcing phase, ammonium polyphosphate (APP) as the flame retardant, and calcium carbonate (CaCO3) as both an inorganic filler and a flame retardant synergist. The SWA composites incorporating 5 % (SWA-5) and 10 % (SWA-10) APP achieved UL-94 V-0 rating, with limiting oxygen index (LOI) of 41.5 % and 57.8 %, respectively. Compared to the control group, SWA-10 exhibited significantly reduced heat release and smoke emission rates, with total heat release (THR) and total smoke production (TSP) reduced by 50.4 % and 72 %, respectively. Additionally, SWA-5 exhibited excellent mechanical properties and outstanding thermal insulation, while SWA-10 showed remarkable biodegradability. Therefore, this work developed ultra-high flame retardant bio-based composites with excellent overall performance, making them suitable for thermal insulation and green building applications.
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Affiliation(s)
- Chao Deng
- Institute of Biomass Engineering, Key Laboratory of Energy Plants Resource and Utilization, Ministry of Agriculture and Rural Affairs, South China Agricultural University, Guangzhou 510642, China; Key Laboratory for Biobased Materials and Energy of Ministry of Education, College of Materials and Energy, South China Agricultural University, Guangzhou 510642, China
| | - Keke Wu
- Key Laboratory of Food Quality and Safety of Guangdong Province, College of Food Science, South China Agricultural University, Guangzhou 510642, China
| | - Hong Xiang
- Key Laboratory of Food Quality and Safety of Guangdong Province, College of Food Science, South China Agricultural University, Guangzhou 510642, China.
| | - Rongxian Ou
- Institute of Biomass Engineering, Key Laboratory of Energy Plants Resource and Utilization, Ministry of Agriculture and Rural Affairs, South China Agricultural University, Guangzhou 510642, China; Key Laboratory for Biobased Materials and Energy of Ministry of Education, College of Materials and Energy, South China Agricultural University, Guangzhou 510642, China
| | - Zhenzhen Liu
- School of Biomedical Engineering, Guangzhou Medical University, Guangzhou 511436, China.
| | - Tao Liu
- Key Laboratory of Food Quality and Safety of Guangdong Province, College of Food Science, South China Agricultural University, Guangzhou 510642, China.
| | - Qingwen Wang
- Institute of Biomass Engineering, Key Laboratory of Energy Plants Resource and Utilization, Ministry of Agriculture and Rural Affairs, South China Agricultural University, Guangzhou 510642, China; Key Laboratory for Biobased Materials and Energy of Ministry of Education, College of Materials and Energy, South China Agricultural University, Guangzhou 510642, China
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Li Z, Shang J, Abdurexit A, Jamal R, Abdiryim T, Su E, Wei J. Improving the performance of polylactic acid/polypropylene/cotton stalk fiber composites with epoxidized soybean oil as a high efficiency plasticizer. Int J Biol Macromol 2024; 283:137814. [PMID: 39566775 DOI: 10.1016/j.ijbiomac.2024.137814] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 08/03/2024] [Revised: 11/05/2024] [Accepted: 11/16/2024] [Indexed: 11/22/2024]
Abstract
Polylactic acid (PLA) can serve as a biodegradable alternative to traditional petroleum-based plastics, but its poor impact resistance and high production costs limit its applications. In this study, different contents of epoxidized epoxy soybean oil (ESO) were added as plasticizer to melt blend with polylactic acid (PLA), polypropylene (PP) and cotton stalk fiber (CSF), examining its impact on the mechanical properties, thermal stability, microstructure, and crystallization behavior of the blends. The results indicated that ESO reacted with PLA and CSF to form branched polymers and microgels. With increasing ESO content, the blends exhibited increased initial thermal decomposition temperature, impact strength, and elongation at break, while stiffness, maximum decomposition rate, and crystallinity decreased. When the mass ratio of CSF to ESO was 2:1, the notch impact strength and elongation at break of PLA/PP/CSF/ESO blends were 1.63 times and 1.98 times higher than those of PLA/PP/CSF blends, respectively. Moreover, a reduction in surface grooves of CSF and formation of a gel layer were observed. Importantly, this study opens an effective new pathway for the utilization of waste natural fibers and the widespread application of biodegradable composite materials, contributing to environmental protection, resource conservation, and cost reduction.
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Affiliation(s)
- Zhiwei Li
- State Key Laboratory of Oil & Gas Fine Chemicals Ministry of Education & Xinjiang Uyghur Autonomous Region, College of Chemical Engineering Technology, Xinjiang University, Urumqi 830017, Xinjiang, PR China
| | - Jin Shang
- State Key Laboratory of Oil & Gas Fine Chemicals Ministry of Education & Xinjiang Uyghur Autonomous Region, College of Chemical Engineering Technology, Xinjiang University, Urumqi 830017, Xinjiang, PR China
| | - Abdukeyum Abdurexit
- State Key Laboratory of Oil & Gas Fine Chemicals Ministry of Education & Xinjiang Uyghur Autonomous Region, College of Chemical Engineering Technology, Xinjiang University, Urumqi 830017, Xinjiang, PR China.
| | - Ruxangul Jamal
- State Key Laboratory of Oil & Gas Fine Chemicals Ministry of Education & Xinjiang Uyghur Autonomous Region, College of Chemical Engineering Technology, Xinjiang University, Urumqi 830017, Xinjiang, PR China.
| | - Tursun Abdiryim
- State Key Laboratory of Chemistry and Utilization of Carbon Based Energy Resources, College of Chemistry, Xinjiang University, Urumqi 830017, Xinjiang, PR China.
| | - Erman Su
- State Key Laboratory of Oil & Gas Fine Chemicals Ministry of Education & Xinjiang Uyghur Autonomous Region, College of Chemical Engineering Technology, Xinjiang University, Urumqi 830017, Xinjiang, PR China
| | - Jin Wei
- State Key Laboratory of Chemistry and Utilization of Carbon Based Energy Resources, College of Chemistry, Xinjiang University, Urumqi 830017, Xinjiang, PR China
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Ma X, Wang H, Yao H, Chang H, Wei Y, Wang Z, Lv Y, Wei Z. Furan-based renewable elastomers as effective tougheners for PLA: Enhanced mechanical properties and water vapor barrier properties. Int J Biol Macromol 2024; 282:137518. [PMID: 39532164 DOI: 10.1016/j.ijbiomac.2024.137518] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 04/18/2024] [Revised: 11/06/2024] [Accepted: 11/09/2024] [Indexed: 11/16/2024]
Abstract
There is a great need for versatile biomass additives sourced from renewable materials to enhance the performance of polylactic acid (PLA) composites. This study introduces a furan-based polyester elastomer called PNF-PBC that is designed to improve the mechanical and water vapor barrier characteristics of PLA. By incorporating PNF-PBC into PLA, the toughness of the PLA/PNF-PBC biocomposites was considerably enhanced through various intermolecular interactions. A 15 wt% PNF-PBC blend with PLA exhibited a 13.6-fold increase in elongation at break, while having a negligible impact on tensile strength. Furthermore, the water vapor barrier performance of PLA/PNF-PBC biocomposites was greatly boosted by a factor of 10 compared to pure PLA, making them highly suitable for food packaging materials. With its versatile properties, we anticipate that this bio-based PLA/PNF-PBC material will significantly expand the range of applications for PLA composites.
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Affiliation(s)
- Xiaojun Ma
- School of Chemistry and Chemical Engineering, State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University, Shihezi 832000, China
| | - Hongji Wang
- School of Chemistry and Chemical Engineering, State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University, Shihezi 832000, China
| | - Hanyu Yao
- School of Chemistry and Chemical Engineering, State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University, Shihezi 832000, China
| | - Haohao Chang
- School of Chemistry and Chemical Engineering, State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University, Shihezi 832000, China
| | - Yuxuan Wei
- School of Chemistry and Chemical Engineering, State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University, Shihezi 832000, China
| | - Ziqing Wang
- School of Chemistry and Chemical Engineering, State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University, Shihezi 832000, China
| | - Yin Lv
- School of Chemistry and Chemical Engineering, State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University, Shihezi 832000, China.
| | - Zhong Wei
- School of Chemistry and Chemical Engineering, State Key Laboratory Incubation Base for Green Processing of Chemical Engineering, Shihezi University, Shihezi 832000, China.
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Aquilia S, Rosi L, Pinna M, Bianchi S, Giurlani W, Bonechi M, Ciardelli F, Papini AM, Bello C. Study of the Preparation and Properties of Chemically Modified Materials Based on Rapeseed Meal. Biomolecules 2024; 14:982. [PMID: 39199370 PMCID: PMC11352606 DOI: 10.3390/biom14080982] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/25/2024] [Revised: 08/06/2024] [Accepted: 08/09/2024] [Indexed: 09/01/2024] Open
Abstract
In recent years, there has been increasing interest in developing novel materials based on natural biopolymers as a renewable alternative to petroleum-based plastics. The availability of proteins derived from agricultural by-products, along with their favourable properties, has fostered a renewed interest in protein-based materials, promoting research in innovative technologies. In this study, we propose the use of rapeseed protein-rich meal as the main ingredient for the preparation of novel sustainable materials combining excellent environmental properties such as biodegradability and renewability. The application of sustainable products in the present high-tech society requires the modification of the basic native properties of these natural compounds. The original route proposed in this paper consists of preparation via the compression moulding of flexible biomaterials stabilized by crosslinkers/chain extenders. An investigation of the effects of different denaturing and disulfide bond reducing agents, crosslinkers, and preparation conditions on the material mechanical behaviour demonstrated that the novel materials have appreciable strength and stiffness. The results show the potential of utilizing full meal from vegetable by-products to prepare protein-based materials with guaranteed ecofriendly characteristics and mechanical properties adequate for specific structural applications.
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Affiliation(s)
- Sara Aquilia
- Interdepartmental Research Unit of Peptide and Protein Chemistry and Biology, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (S.A.); (C.B.)
- Department of Chemistry “Ugo Schiff”, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (L.R.); (W.G.); (M.B.)
- Spin-PET S.r.l., Viale R. Piaggio 32, I-56025 Pontedera, Italy; (M.P.); (S.B.)
| | - Luca Rosi
- Department of Chemistry “Ugo Schiff”, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (L.R.); (W.G.); (M.B.)
| | - Michele Pinna
- Spin-PET S.r.l., Viale R. Piaggio 32, I-56025 Pontedera, Italy; (M.P.); (S.B.)
| | - Sabrina Bianchi
- Spin-PET S.r.l., Viale R. Piaggio 32, I-56025 Pontedera, Italy; (M.P.); (S.B.)
| | - Walter Giurlani
- Department of Chemistry “Ugo Schiff”, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (L.R.); (W.G.); (M.B.)
| | - Marco Bonechi
- Department of Chemistry “Ugo Schiff”, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (L.R.); (W.G.); (M.B.)
| | - Francesco Ciardelli
- Spin-PET S.r.l., Viale R. Piaggio 32, I-56025 Pontedera, Italy; (M.P.); (S.B.)
| | - Anna Maria Papini
- Interdepartmental Research Unit of Peptide and Protein Chemistry and Biology, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (S.A.); (C.B.)
- Department of Chemistry “Ugo Schiff”, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (L.R.); (W.G.); (M.B.)
| | - Claudia Bello
- Interdepartmental Research Unit of Peptide and Protein Chemistry and Biology, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (S.A.); (C.B.)
- Department of Chemistry “Ugo Schiff”, University of Florence, Via della Lastruccia 13, I-50019 Sesto Fiorentino, Italy; (L.R.); (W.G.); (M.B.)
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Zhou L, Zhang D, Bu N, Huang L, Lin H, Liu W, Cao G, Mu R, Pang J, Wang L. Robust construction of konjac glucomannan/polylactic acid nanofibrous films incorporated with carvacrol via microfluidic blow spinning for food packaging. Int J Biol Macromol 2024; 266:131250. [PMID: 38556241 DOI: 10.1016/j.ijbiomac.2024.131250] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/24/2023] [Revised: 03/01/2024] [Accepted: 03/27/2024] [Indexed: 04/02/2024]
Abstract
In recent years, the application of biopolymer-based nanofibers prepared via microfluidic blow spinning (MBS) for food packaging has continuously increased due to their advantages of biocompatibility, biodegradability, and safety. However, the poor spinnability, undesirable water barrier capacity, and loss of antibacterial and antioxidant properties of biopolymer-based nanofibers strictly restrict their real-world applications. In this work, carvacrol (CV) incorporated konjac glucomannan (KGM)/polylactic acid (PLA) nanofibrous films (KP-CV) were produced by MBS. The FTIR spectra and XRD analysis revealed the hydrogen bonding interactions among CV, PLA, and KGM, thus significantly improving the TS of KP-CV nanofibrous films from 0.23 to 1.27 MPa with increased content of CV from 0 % to 5 %. Besides, KP-CV nanofibrous films showed improved thermal stability, excellent hydrophobicity (WCA: 128.19°, WVP: 1.02 g mm/m2 h kPa), and sustained release of CV combined with good antioxidant activities (DPPH radical scavenging activity: 77.51 ± 1.57 %), and antibacterial properties against S. aureus (inhibition zone: 26.33 mm) and E. coli (inhibition zone: 22.67 mm). Therefore, as prepared KP-CV nanofibrous films can be potentially applied as packaging materials for the extended shelf life of cherry tomatoes.
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Affiliation(s)
- Lizhen Zhou
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China
| | - Di Zhang
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China
| | - Nitong Bu
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China
| | - Liying Huang
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China
| | - Huanglong Lin
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China
| | - Wei Liu
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China
| | - Guoyu Cao
- Department of Food, Minbei Vocational and Technical College, Nanping 353000, China
| | - Ruojun Mu
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China.
| | - Jie Pang
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China.
| | - Lin Wang
- College of Food Science, Fujian Agriculture and Forestry University, Fuzhou 350002, China; Key Laboratory of Colloid and Interface Chemistry, Ministry of Education, Shandong University, Jinan 250100, China.
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