Effect of boron on the stability of Ni catalysts during steam methane reforming

Investigating the Catalytic Influence of Boron on Ni-Co/Ca Catalysts for Improved Syngas Generation from Rice Straw Pyrolysis

A series of boron-promoted Ni-Co/Ca catalysts were synthesized by the sol-gel method to enhance syngas generation from biomass pyrolysis. The efficiency of these catalysts was evaluated during the pyrolysis of rice straw in a fixed-bed reactor, varying the Ni/Co ratio, boron addition, calcination temperature, and residence time. The catalysts underwent comprehensive characterization using X-ray diffraction (XRD), Brunauer-Emmett-Teller (BET) analysis, scanning electron microscopy (SEM), and hydrogen temperature-programmed reduction (H2-TPR). The results indicated that the Ni-Co/Ca catalysts yielded superior syngas compared to singular Ni or Co catalysts, suggesting a synergistic interplay between nickel and cobalt. The incorporation of 4% boron significantly decreased the particle size of the active metals, enhancing both the catalytic activity and stability. Optimal syngas production was achieved under the following conditions: a biomass-to-catalyst mass ratio of 2:1, a Ni-Co ratio of 1:1, a calcination temperature of 400 °C, a pyrolysis temperature of 800 °C, and a 20 min residence time. These conditions led to a syngas yield of 431.8 mL/g, a 131.28% increase over the non-catalytic pyrolysis yield of 188.6 mL/g. This study not only demonstrates the potential of Ni-Co/Ca catalysts in biomass pyrolysis for syngas production but also provides a foundation for future catalyst performance optimization.

Green hydrogen generation in alkaline solution using electrodeposited Ni-Co-nano-graphene thin film cathode

Green hydrogen generation technologies are currently the most pressing worldwide issues, offering promising alternatives to existing fossil fuels that endanger the globe with growing global warming. The current research focuses on the creation of green hydrogen in alkaline electrolytes utilizing a Ni-Co-nano-graphene thin film cathode with a low overvoltage. The recommended conditions for creating the target cathode were studied by electrodepositing a thin Ni-Co-nano-graphene film in a glycinate bath over an iron surface coated with a thin copper interlayer. Using a scanning electron microscope (SEM) and energy-dispersive X-ray (EDX) mapping analysis, the obtained electrode is physically and chemically characterized. These tests confirm that Ni, Co, and nano-graphene are homogeneously dispersed, resulting in a lower electrolysis voltage in green hydrogen generation. Tafel plots obtained to analyze electrode stability revealed that the Ni-Co-nano-graphene cathode was directed to the noble direction, with the lowest corrosion rate. The Ni-Co-nano-graphene generated was used to generate green hydrogen in a 25% KOH solution. For the production of 1 kg of green hydrogen utilizing Ni-Co-nano-graphene electrode, the electrolysis efficiency was 95.6% with a power consumption of 52 kwt h-1, whereas it was 56.212. kwt h-1 for pure nickel thin film cathode and 54. kwt h-1 for nickel cobalt thin film cathode, respectively.

Dehydrogenation of diborane on small Nbn+ clusters

The reactivity of Nbn+ (1 ≤ n ≤ 21) clusters with B2H6 is studied by using a self-developed multiple-ion laminar flow tube reactor combined with a triple quadrupole mass spectrometer (MIFT-TQMS). The Nbn+ clusters were generated by a magnetron sputtering source and reacted with the B2H6 gas under fully thermalized conditions in the downstream flow tube where the reaction time was accurately controlled and adjustable. The complete and partial dehydrogenation products NbnB1-4+ and NbnB1-4H1,2,4+ were detected, indicative of the removal of H2 and likely BHx moieties. Interestingly, these NbnB1-4+ and NbnB1-4H1,2,4+ products are limited to 3 ≤ n ≤ 6, suggesting that the small Nbn+ clusters are relatively more reactive than the larger Nbn>6+ clusters under the same conditions. By varying the B2H6 gas concentrations and the reactant doses introduced into the flow tube, and by changing the reaction time, we performed a detailed analysis of the reaction dynamics in combination with the DFT-calculated thermodynamics. It is demonstrated that the lack of cooperative active sites on the Nb1+ cations accounts for the weakened dehydrogenation efficiency. Nb2+ forms partial dehydrogenation products at a faster rate. In contrast, the Nbn>6+ clusters are subject to more flexible vibrational relaxation which disperse the energy gain of B2H6-adsorption and thus are unable to overcome the energy barriers for subsequent hydrogen atom transfer and H2 release.

Fluorine-Containing Poly(Fluorene)-Based Anion Exchange Membrane with High Hydroxide Conductivity and Physicochemical Stability for Water Electrolysis

Improving the hydroxide conductivity and dimensional stability of anion exchange membranes (AEMs) while retaining their high alkaline stability is necessary to realize the commercialization of AEM water electrolysis (AEMWE). A strategy for improving the hydroxide conductivity and dimensional stability of AEMs by inserting fluorine atoms in the core structure of the backbone is reported, which not only reduces the glass transition temperature of the polymer due to steric strain, but also induces distinct phase separation by inducing polarity discrimination to facilitate the formation of ion transport channels. The resulting PFPFTP-QA AEM with fluorine into the core structure shows high hydroxide conductivity (>159 mS cm-1 at 80 °C), favorable dimensional stability (>25% at 80 °C), and excellent alkaline stability for 1000 h in 2 m KOH solution at 80 °C. Moreover, the PFPFTP-QA is used to construct an AEMWE cell with a platinum group metal (PGM)-free NiFe anode, which exhibits the current density of 6.86 A cm-2 at 1.9 V at 80 °C, the highest performance in Pt/C cathode and PGM-free anode reports so far and operates stably for over 100 h at a constant current of 0.5 A cm-2 .

Electronic Properties and CO2-Selective Adsorption of (NiB)n (n = 1~10) Clusters: A Density Functional Theory Study

In this study, we investigated the electronic properties and selective adsorption for CO₂ of nickel boride clusters (NiB)_n, (n = 1~10) using the first principles method. We optimized the structures of the clusters and analyzed their stability based on binding energy per atom. It was observed that (NiB)_n clusters adopt 3D geometries from n = 4, which were more stable compared to the plane clusters. The vertical electron affinity, vertical ionization energy, chemical potential, and highest occupied molecular orbital (HOMO)-lowest unoccupied molecular orbital (LUMO) gap were calculated. Our results revealed that (NiB)₆ and (NiB)₁₀, with high chemical potential, exhibit a higher affinity for CO₂ adsorption due to a charge delivery channel that forms along the Ni→B→CO₂ path. Notably, (NiB)₁₀ demonstrated a more practical CO₂ desorption temperature, as well as a broader window for the selective adsorption of CO₂ over N₂. The density of states analysis showed that the enhanced CO₂ adsorption on (NiB)₁₀ can be attributed to the synergistic effect between Ni and B, which provides more active sites for CO₂ adsorption and promotes the electron transfer from the surface to the CO₂ molecule. Our theoretical results imply that (NiB)₁₀ should be a promising candidate for CO₂ capture.

Recent Advances in Transition Metal Tellurides (TMTs) and Phosphides (TMPs) for Hydrogen Evolution Electrocatalysis

The hydrogen evolution reaction (HER) is a developing and promising technology to deliver clean energy using renewable sources. Presently, electrocatalytic water (H₂O) splitting is one of the low-cost, affordable, and reliable industrial-scale effective hydrogen (H₂) production methods. Nevertheless, the most active platinum (Pt) metal-based catalysts for the HER are subject to high cost and substandard stability. Therefore, a highly efficient, low-cost, and stable HER electrocatalyst is urgently desired to substitute Pt-based catalysts. Due to their low cost, outstanding stability, low overpotential, strong electronic interactions, excellent conductivity, more active sites, and abundance, transition metal tellurides (TMTs) and transition metal phosphides (TMPs) have emerged as promising electrocatalysts. This brief review focuses on the progress made over the past decade in the use of TMTs and TMPs for efficient green hydrogen production. Combining experimental and theoretical results, a detailed summary of their development is described. This review article aspires to provide the state-of-the-art guidelines and strategies for the design and development of new highly performing electrocatalysts for the upcoming energy conversion and storage electrochemical technologies.

Egg-Shell-Type MgAl2O4 Pellet Catalyst for Steam Methane Reforming Reaction Activity: Effect of Pellet Preparation Temperature

A pellet catalyst was prepared to be used in a large-scale steam methane reformer. Hydrotalcite powder (MG30) was used as a precursor to prepare MgAl2O4 pellet supports at different calcination temperatures. Ni-supported catalysts with egg-shell-type distribution were prepared on these pellet supports: Ni/sup-x (where x is the calcination temperature of the support with x = 1273, 1373, and 1473 K). Among them, Ni/sup-1473, which experienced the highest calcination temperature (1473 K), showed the highest methane conversion and lowest weight loss owing to carbon deposition. As a result, when the calcination temperature increased, the egg-shell thickness decreased, and the reducibility of the catalyst was enhanced. Although a small amount of Ni (3.5 wt%) was used, the egg-shell-type catalyst had superior catalytic activity and coke resistance. Therefore, the egg-shell-type catalyst using Ni as the active material and MgAl2O4 calcined at high temperature as the support is expected to be appropriate for large-scale industrial steam methane reforming reactions.

Catalysis of Alloys: Classification, Principles, and Design for a Variety of Materials and Reactions

Alloying has long been used as a promising methodology to improve the catalytic performance of metallic materials. In recent years, the field of alloy catalysis has made remarkable progress with the emergence of a variety of novel alloy materials and their functions. Therefore, a comprehensive disciplinary framework for catalytic chemistry of alloys that provides a cross-sectional understanding of the broad research field is in high demand. In this review, we provide a comprehensive classification of various alloy materials based on metallurgy, thermodynamics, and inorganic chemistry and summarize the roles of alloying in catalysis and its principles with a brief introduction of the historical background of this research field. Furthermore, we explain how each type of alloy can be used as a catalyst material and how to design a functional catalyst for the target reaction by introducing representative case studies. This review includes two approaches, namely, from materials and reactions, to provide a better understanding of the catalytic chemistry of alloys. Our review offers a perspective on this research field and can be used encyclopedically according to the readers' individual interests.

Cu Catalysts Doped with a Heteroatom into the Subsurface: Unraveling the Role of Subsurface Chemistry in Tuning the Catalytic Performance of C2H2 Selective Hydrogenation

Heteroatoms doped into the subsurface of transition metals play a vital role in heterogeneous catalysis via either expressing surface structures or even directly participating in the reaction. Herein, DFT calculations and microkinetic modeling are implemented to examine C₂H₂ selective hydrogenation over heteroatom (H, B, C, N, or P)-doped Cu(111) and Cu(211) subsurfaces, which are compared with pure Cu(111) and Cu(211) to unravel the role of subsurface chemistry in tuning the surface structure and further regulating catalytic performance. Our results indicate that the catalytic performance toward C₂H₂ selective hydrogenation is closely related to the type of doped subsurface heteroatom and the Cu surface coordination environment, which can be attributed to the simultaneous change of Cu surface geometric and electronic structures. Catalytic performance improvement over the heteroatom-doped Cu(111) is generally better than that over the doped Cu(211); especially, B- or N-doped Cu(111) has excellent C₂H₄ activity and selectivity and greatly inhibits green oil. For the heteroatom-doped Cu(211), better performance is only obtained on P-Cu(211), which is still lower than the B- and N-doped Cu(111). The subsurface heteroatom doping should focus on high-coordination Cu(111) instead of low-coordination Cu(211). AIMD simulations verified the thermal stability of B-Cu(111) and N-Cu(111); both were screened out to be the most suitable catalysts toward C₂H₂ hydrogenation. This work clearly unravels the role of subsurface chemistry in heterogeneous catalysis and contributes to the rational design of high-performance metal catalysts by tuning surface structures with the heteroatom into the subsurface.

Ultrathin Two-Dimensional ZnIn2S4/Nix-B Heterostructure for High-Performance Photocatalytic Fine Chemical Synthesis and H2 Generation

Photocatalytic H₂ evolution coupled with organic transformation provides a new avenue to cooperatively produce clean fuels and fine chemicals, enabling a more efficient conversion of solar energy. Here, a novel two-dimensional (2D) heterostructure of ultrathin ZnIn₂S₄ nanosheets decorated with amorphous nickel boride (Ni_x-B) is prepared for simultaneous photocatalytic anaerobic H₂ generation and aromatic aldehydes production. This ZnIn₂S₄/Ni_x-B catalyst elaborately combines the ultrathin structure advantage of the ZnIn₂S₄ semiconductor and the cocatalytic function of Ni_x-B. A high H₂ production rate of 8.9 mmol h^-1 g^-1 is delivered over the optimal ZnIn₂S₄/Ni_x-B with a stoichiometric production of benzaldehyde, which is about 22 times higher than ZnIn₂S₄. Especially, the H₂ evolution rate is much higher than the value (2.8 mmol h^-1 g^-1) of the traditional photocatalytic half reaction of H₂ production with triethanolamine as a sacrificial agent. The apparent quantum yield reaches 24% at 420 nm, representing an advanced photocatalyst system. Moreover, compared with traditional sulfide, hydroxide, and even noble metal modified ZnIn₂S₄/M counterparts (M = NiS, Ni(OH)₂, Pt), the ZnIn₂S₄/Ni_x-B also maintains markedly higher photocatalytic activity, showing a highly efficient and economical advantage of the Ni_x-B cocatalyst. This work sheds light on the exploration of 2D ultrathin semiconductors decorated with novel transition metal boride cocatalyst for efficient photocatalytic organic transformation integrated with solar fuel production.

Laser-Induced Generation of Hydrogen in Water by Using Graphene Target

A new method of hydrogen generation from water, by irradiation with CW infrared laser diode of graphene scaffold immersed in solution, is reported. Hydrogen production was extremely efficient upon admixing NaCl into water. The efficiency of hydrogen production increased exponentially with laser power. It was shown that hydrogen production was highly efficient when the intense white light emission induced by laser irradiation of graphene foam was occurring. The mechanism of laser-induced dissociation of water is discussed. It was found that hydrogen production was extremely high, at about 80%, and assisted by a small emission of O₂, CO and CO₂ gases.

Self-Healing of SiC-Al2O3-B4C Ceramic Composites at Low Temperatures

Self-healing ceramics have been researched at high temperatures, but few have been considered at lower temperatures. In this study, SiC-Al₂O₃-B₄C ceramic composite was compacted by spark plasma sintering (SPS). A Vickers indentation was introduced, and the cracks were healed between 600 °C and 800 °C in air. Cracks could be healed completely in air above 700 °C. The ceramic composite had the best healing performance at 700 °C for 30 min, recovering flexural strength of up to 94.2% of the original. Good crack-healing ability would make this composite highly useful as it could heal defects and flaws autonomously in practical applications. The healing mechanism was also proposed to be the result of the oxidation of B₄C.

Recent Developments on Hydrogen Production Technologies: State-of-the-Art Review with a Focus on Green-Electrolysis

Growing human activity has led to a critical rise in global energy consumption; since the current main sources of energy production are still fossil fuels, this is an industry linked to the generation of harmful byproducts that contribute to environmental deterioration and climate change. One pivotal element with the potential to take over fossil fuels as a global energy vector is renewable hydrogen; but, for this to happen, reliable solutions must be developed for its carbon-free production. The objective of this study was to perform a comprehensive review on several hydrogen production technologies, mainly focusing on water splitting by green-electrolysis, integrated on hydrogen’s value chain. The review further deepened into three leading electrolysis methods, depending on the type of electrolyzer used—alkaline, proton-exchange membrane, and solid oxide—assessing their characteristics, advantages, and disadvantages. Based on the conclusions of this study, further developments in applications like the efficient production of renewable hydrogen will require the consideration of other types of electrolysis (like microbial cells), other sets of materials such as in anion-exchange membrane water electrolysis, and even the use of artificial intelligence and neural networks to help design, plan, and control the operation of these new types of systems.

Consecutive methane activation mediated by single metal boride cluster anions NbB4. Phys Chem Chem Phys 2021;23:12592-12599. [PMID: 34047332 DOI: 10.1039/d1cp01418h]

Cleavage of all C-H bonds in two methane molecules by gas-phase cluster ions at room temperature is a challenging task. Herein, mass spectrometry and quantum chemical calculations have been used to identify one single metal boride cluster anions NbB4- that can activate eight C-H bonds in two methane molecules and release one H2 molecule each time under thermal collision conditions. In these consecutive reactions, the loaded Nb atoms and the support B4 units play different roles but act synergistically to activate CH4, which is responsible for the interesting reactivity of NbB4-. Moreover, there are some mechanistic differences in these two reactions, including the mechanisms for the first C-H bond activation steps, dihydrogen desorption sites, and major electron donors. This study shows that non-noble metal boride species are reactive enough to facilitate thermal C-H bond cleavages, and boron-based materials may be one kind of potential support material facilitating surface hydrogen transport.

Biorenewable hydrogen production through biomass gasification: A review and future prospects

Hydrogen is recognized as one of the cleanest energy carriers, which can be produced from renewable biomass as a promising feedstock to achieve sustainable bioeconomy. Thermochemical technologies (e.g., gasification and pyrolysis) are the main routes for hydrogen production from biomass. Although biomass gasification, including steam gasification and supercritical water gasification, shows a high potential in field-scale applications, the selectivity and efficiency of hydrogen production need improvement to secure cost-effective industrial applications with high atom economy. This article reviews the two main-stream biomass-to-hydrogen technologies and discusses the significance of operating conditions and considerations in the catalytic system design. Challenges and prospects of hydrogen production via biomass gasification are explored to advise on the critical information gaps that require future investigations.

Investigating methane dry reforming on Ni and B promoted Ni surfaces: DFT assisted microkinetic analysis and addressing the coking problem

Combined DFT and MKM study of DRM on Ni and NiB surfaces to address the coking problem on Ni.

Synthesis and Characterization of Rh/B⁻TNTs as a Recyclable Catalyst for Hydroformylation of Olefin Containing ⁻CN Functional Group

The TiO₂-based nanotubes (TNTs, B⁻TNTs) of different surface acidities and their supported Rh catalysts were designed and synthesized. The catalysts were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray photoelectron spectrometer (XPS), tempera⁻ture⁻programmed desorption of ammonia (NH₃⁻TPD), atomic emission spectrometer (ICP), and Brunauer⁻Emmett⁻Tellerv (BET) surface-area analyzers. Images of SEM and TEM showed that the boron-decorated TiO₂ nanotubes (B⁻TNTs) had a perfect multiwalled tubular structure; their length was up to hundreds of nanometers and inner diameter was about 7 nm. The results of NH₃-TPD analyses showed that B⁻TNTs had a stronger acid site compared with TNTs. For Rh/TNTs and Rh/B⁻TNTs, Rh nanoparticles highly dispersed on B⁻TNTs were about 2.79 nm in average diameter and much smaller than those on TNTs, which were about 4.94 nm. The catalytic performances of catalysts for the hydroformylation of 2-methyl-3-butennitrile (2M3BN) were also evaluated, and results showed that the existence of B in Rh/B⁻TNTs had a great influence on the catalytic performance of the catalysts. The Rh/B⁻TNTs displayed higher catalytic activity, selectivity for aldehydes, and stability than the Rh/TNTs.

Thermal activation of methane by vanadium boride cluster cations VBn+ (n = 3–6)

A new type of active species, transition metal boride cluster cations [VB_n⁺ (n = 3–6)], has been experimentally identified to dehydrogenate methane under thermal collision conditions. The B₃ unit in VB₃⁺ cluster is polarized by the V⁺ cation to activate CH₄.

Tuning methane decomposition on stepped Ni surface: The role of subsurface atoms in catalyst design

The decomposition of methane (CH4) is a catalytically important reaction in the production of syngas that is used to make a wide spectrum of hydrocarbons and alcohols, and a principal carbon deposition pathway in methane reforming. Literatures suggest that stepped Ni surface is uniquely selective toward methane decomposition to atomic C, contrary to other catalysts that favor the CH fragment. In this paper, we used dispersion-corrected density functional theory-based first principles calculations to identify the electronic factors that govern this interesting property of stepped Ni surface. We found that the adsorption of atomic C on this surface is uniquely characterized by a 5-coordinated bonding of C with Ni atoms from both the surface and subsurface layers. Comparison with Ru surface indicates the importance of the subsurface atoms of stepped Ni surface on its selectivity toward methane decomposition to atomic C. Interestingly, we found that substituting these subsurface atoms with other elements can dramatically change the reaction mechanism of methane decomposition, suggesting a new approach to catalyst design for hydrocarbon reforming applications.

Mechanistic insights into the catalytic elimination of tar and the promotional effect of boron on it: first-principles study using toluene as a model compound

The incorporation of a monolayer subsurface B into the Ni catalyst results in a corrugated Ni top surface and the activation of toluene is significantly promoted on B–Ni.

Molecular understandings on the activation of light hydrocarbons over heterogeneous catalysts

Due to the depletion of petroleum and the recent shale gas revolution, the dropping of the price for light alkanes makes alkanes an attractive feedstock for the production of light alkenes and other valuable chemicals. Understanding the mechanism for the activation of C-H bonds in hydrocarbons provides fundamental insights into this process and a guideline for the optimization of catalysts used for the processing of light alkanes. In the last two decades, density functional theory (DFT) has become a powerful tool to explore elementary steps and mechanisms of many heterogeneously catalyzed processes at the atomic scale. This review describes recent progress on computational understanding of heterogeneous catalytic dehydrogenation reactions of light alkanes. We start with a short description on basic concepts and principles of DFT as well as its application in heterogeneous catalysis. The activation of C-H bonds over transition metal and alloy surfaces are then discussed in detail, followed by C-H activation over oxides, zeolites and catalysts with single atoms as active sites. The origins of coking formation are also discussed followed by a perspective on directions of future research.

Boron nitride coated rhodium black for stable production of syngas

A blanket of boron nitride grown by CVD stablizes rhodium black for syngas production in methane oxidation and avoid agglomeration of metal particle by carbon deposition.

Metal nickel nanoparticles in situ generated in rice husk char for catalytic reformation of tar and syngas from biomass pyrolytic gasification

The upgraded tar-free syngas could be produced from the catalytic pyrolysis of biomass impregnated with nickel cations and modified by NaBH₄, accompanied by the in situ generation of the recyclable silica-based metallic nickel (Ni⁰) nanoparticles embedded in rice husk char.