Electrocoagulation technology for water purification: An update review on reactor design and some newly concerned pollutants removal

Advancements in membrane technology for efficient POME treatment: A comprehensive review and future perspectives

The treatment of POME related contamination is complicated due to its high organic contents and complex composition. Membrane technology is a prominent method for removing POME contaminants on account of its efficiency in removing suspended particles, organic substances, and contaminants from wastewater, leading to the production of high-quality treated effluent. It is crucial to achieve efficient POME treatment with minimum fouling through membrane advancement to ensure the sustainability for large-scale applications. This article comprehensively analyses the latest advancements in membrane technology for the treatment of POME. A wide range of membrane types including forward osmosis, microfiltration, ultrafiltration, nanofiltration, reverse osmosis, membrane bioreactor, photocatalytic membrane reactor, and their combinations is discussed in terms of the innovative design, treatment efficiencies and antifouling properties. The strategies for antifouling membranes such as self-healing and self-cleaning membranes are discussed. In addition to discussing the obstacles that impede the broad implementation of novel membrane technologies in POME treatment, the article concludes by delineating potential avenues for future research and policy considerations. The understanding and insights are expected to enhance the application of membrane-based methods in order to treat POME more efficiently; this will be instrumental in the reduction of environmental pollution.

Unveiling challenges of aluminium electrode fouling and passivation in electrocoagulation treatment system for sustainable water management of coastal Borneo peatlands: A focused review

The treatment of brackish peat water presents a formidable challenge due to its elevated levels of natural organic matter and salinity which not only hinder conventional water treatment systems but also necessitate an innovative approach to effectively manage these complex water characteristics. In response to these challenges, electrocoagulation has emerged as a promising alternative by utilizing electrochemical processes to efficiently destabilize and eliminate contaminants in brackish peat water sources. As such, this review aims to unveil challenges of aluminium electrodes fouling and passivation in electrocoagulation treatment system for sustainable water management of coastal Borneo peatlands. Several studies in the literature highlight that key operating parameters, especially electric current and voltage which play a pivotal role in influencing the overall effectiveness of these electrocoagulation systems. Although aluminium electrodes demonstrate high contaminants removal efficiencies, it remains susceptible to fouling and passivation due to contaminant buildup and oxide layer formation which increase electrical resistance and decrease electroactivity of redox reactions. The novelty of this review lies in its focused synthesis of fouling and passivation dynamics through the integration of Tafel plot analyses and advanced characterization techniques, particularly Energy Dispersive X-Ray (EDX) spectroscopy. Furthermore, a thorough understanding of the adsorption mechanisms, particularly through the interaction between aluminium hydroxides and contaminants is essential for enhancing system efficiency and mitigating fouling. Additionally, optimizing the electrocoagulation treatment system and conducting a detailed analysis of adsorption mechanisms, particularly through Tafel plot analysis are pivotal for enhancing the system efficiency. Advanced analytical methods such as Energy Dispersive X-Ray (EDX) spectroscopy provide deeper insights into floc composition that essential for improving contaminants removal strategies. Overall, this review offers a focused assessment on the interplay between brackish peat water and electrocoagulation in order to provide a foundation for future research aimed at developing sustainable treatment systems for coastal Borneo peatlands.

Optimizing chromium removal from synthetic wastewater via electrocoagulation process with a natural coagulant (blended of eggshell powder and lime) using response surface methodology

The presence of chromium (Cr) in synthetic wastewater has become a serious environmental issue. Therefore, main aim of this work was to investigate Cr removal from synthetic wastewater via electrocoagulation (EC) with a natural coagulant using aluminum electrodes. The central composite design (CCD) of the response surface methodology (RSM) method was used to optimized the operating variables of solution pH (5-9), initial Cr concentration (225-475 mgL-1), reaction time (30-40 min), and applied current (0.35-0.55 A). The ANOVA results clearly shows that the quadratic model (p < 0.0001) was sufficient to the best predicting of the removal performance of Cr (R2 = 0.9994 for electrode distance of 0.5 cm and 0.9924 for 1 cm). The maximum removal (99.836 % for electrode distance of 0.5 cm, and 98.175 % for 1 cm) of Cr was achieved with optimized conditions of solution pH 7.053, initial Cr concentration 337.795 mgL-1, reaction time 37.148 min, and applied current of 0.505 A. From this finding, it was proved that the EC process assisted with natural coagulant is an efficient, and cost-effective method for the removal of Cr from synthetic wastewater.

Wastewater treatment by algae-based membrane bioreactors: a review of the arrangement of a membrane reactor, physico-chemical properties, advantages and challenges

Reducing wastewater contaminants is an emerging area of particular concern for many industrialized and developing countries in improving the ecological quality of their water sources. In this case, the use of algae-based microbial reactors for wastewater treatment has attracted increasing attention in recent years. The advantages of both conventional microbial membrane bioreactors (MBRs) and algae-based treatment are combined in algae-based MBRs. According to the literature, previous studies did not fully discuss the techniques and performance of algae-based bioreactor systems in the treatment of wastewater. In particular, little attention has been paid to the types of waste, their consequences, and the ways in which they are treated. This makes it more difficult to develop and scale up efficient systems to treat waste discharge from industry, agriculture, and urban areas. Thus, the objective of this study is to critically evaluate algae as a valuable biological resource for wastewater treatment, with the goal of reducing emerging contaminants and increasing the chemical oxygen demand (COD) in wastewater. The most common wastewater treatment techniques employed for addressing these wastes are examined together with a brief discussion on contaminants in wastewater. Furthermore, algae-based wastewater treatment arrangements, particularly hybrid configurations, are carefully studied in relation to techniques for removing contaminants using algae. After analysing the key physicochemical characteristics that affect the ability of algal-bioremediation to remove developing contaminants, the benefits of algal-bioremediation systems are compared to those of other techniques. Lastly, an investigation is conducted into the technological difficulties associated with employing algal-bioremediation systems to eliminate emerging contaminants.

Defluoridation by positive single-pulse current electrocoagulation from photovoltaic wastewater: Energy consumption assessment and mechanism analysis

The presence of fluoride ions (F-) in photovoltaic (PV) wastewater significantly affects the integrity of the ecological environment. In contrast to direct current electrocoagulation (DC-EC), positive single-pulse electrocoagulation (PSPC-EC) shows a significant reduction in both the formation of passivation films on electrodes and the consumption of electrical energy. Under the experimental conditions of an Al-Al-Al-Al electrode combination, an electrode spacing of 1.0 cm, a NaCl concentration of 0.05 mol L-1, an initial pH of 5.6, an initial F- concentration of 5 mg L-1, a current density of 5 A m-2, a pulse frequency of 500 Hz, and a 40 % duty cycle, the achieved equilibrium F- removal efficiencies were 84.0 % for DC-EC and 88.0 % for PSPC-EC, respectively, accompanied by power consumption of 0.0198 kWh·mg-1 and 0.0073 kWh·mg-1. The flocs produced in the PSPC-EC process were characterized using scanning electron microscopy, X-ray diffraction, Fourier transform infrared spectroscopy, and X-ray photoelectron spectroscopy and it is revealed that the F- removal mechanisms in the PSPC-EC process include co-precipitation, hydrogen bond complexation, and ion exchange. When the actual PV wastewater was finally subjected to treatment under the optimal PSPC-EC conditions, the F- concentration in the wastewater was reduced from 4.6 mg L-1 to 1.4 mg L-1. This paper provides both a theoretical framework and a technological basis for the application of PSPC-EC in the advanced treatment of PV wastewater.

Activation of peracetic acid by electrodes using biogenic electrons: A novel energy- and catalyst-free process to eliminate pharmaceuticals

Peracetic acid (PAA) has received increasing attention as an alternative oxidant for wastewater treatment. However, existing processes for PAA activation to generate reactive species typically require external energy input (e.g., electrically and UV-mediated activation) or catalysts (e.g., Co2+), inevitably increasing treatment costs or introducing potential new contaminants that necessitate additional removal. In this work, we developed a catalyst-free, self-sustaining bioelectrochemical approach within a two-chamber bioelectrochemical system (BES), where a cathode electrode in-situ activates PAA using renewable biogenic electrons generated by anodic exoelectrogens (e.g., Geobacter) degrading biodegradable organic matter (e.g., acetic acid) in wastewater at the anode. This innovative BES-PAA technique achieved 98 % and 81 % removal of 2 µM sulfamethoxazole (SMX) in two hours at pH 2 (cation exchange membrane) and pH 6 (bipolar membrane) using 100 μM PAA without external voltage. Mechanistic studies, including radical quenching, molecular probe validation, electron spin resonance (ESR) experiments, and density functional theory (DFT) calculations, revealed that SMX degradation was driven by reactive species generated via biogenic electron-mediated OO cleavage of PAA, with CH3C(O)OO• contributing 68.1 %, •OH of 18.4 %, and CH3C(O)O• of 9.4 %, where initial formation of •OH and CH3C(O)O• rapidly reacts with PAA to produce CH3C(O)OO•. The presence of common water constituents such as anions (e.g., Cl-, NO3-, and H2PO4-) and humic acid (HA) significantly hinders SMX removal via the BES-PAA technique, whereas CO32- and HCO3- ions have a comparatively minor impact. Additionally, the study investigated the removal of various pharmaceuticals present in secondary treated municipal wastewater, attributing differences in removal efficiency to the selective action of CH3C(O)OO•. This research demonstrates a novel PAA activation method that is ecologically benign, inexpensive, and capable of overcoming catalyst deactivation and secondary pollution issues.

Stormwater runoff treatment through electrocoagulation: antibiotic resistant bacteria removal and its transmission risks

Recently, increasing attention has been paid to antibiotic resistant bacteria (ARB) in stormwater runoff. However, there were little data on ARB removal through electrocoagulation (EC) treatment. In this study, batch experiments were conducted to investigate key designs for ARB removal, role of SS, effects of water matrix, and potential risks after EC treatment under the pre-determined conditions. EC treatment with 5 mA/cm2 of current density and 4 cm of inter-electrode distance was optimal with the highest ARB removal (3.04 log reduction for 30 min). The presence of SS significantly improved ARB removal during EC treatment, where ARB removal increased with the increase of SS levels when SS less than 300 mg/L. Large ARB removal was found under particles with size lower than 150 μm with low contribution (less than 10%) of the settlement without EC treatment, implying that the enhancement of ARB adsorption onto small particles could be one of the reasonable approaches for ARB removal through EC treatment. ARB removal increased firstly and then decreased with the increase of pH, while had proportional relationship with conductivity. After the optimal condition, there were weak conjugation transfer but high transformation frequency (5.5 × 10-2 for blaTEM) for target antibiotic resistance genes (ARGs), indicating that there could be still a risk of antibiotic resistance transformation after EC treatment. These suggested that the combination of EC and other technologies (like electrochemical disinfection) should be potential ways to control antibiotic resistance transmission through stormwater runoff.

Electrochemical processes for the treatment of contaminant-rich wastewater: A comprehensive review

Global water demand and environmental concerns related to climate change require industries to develop high-efficiency wastewater treatment methods to remove pollutants. Likewise, toxic pollutants present in wastewater negatively affect the environment and human health, requiring effective treatment. Although conventional treatment processes remove carbon and nutrients, they are insufficient to remove pharmaceuticals, pesticides, and plasticizers. Electrochemical processes effectively remove pollutants from wastewater through the mineralization of non-biodegradable pollutants with consequent conversion into biodegradable compounds. Its advantages include easy operation, versatility, and short reaction time. In this way, this review initially provides a global water scenario with a view to the future. It comprises global demand, treatment methods, and pollution of water resources, addressing various contaminants such as heavy metals, nutrients, organic compounds, and emerging contaminants. Subsequently, the fundamentals of electrochemical treatments are presented as well as electrochemical treatments, highlighting the latest studies involving electrocoagulation, electroflocculation, electroflotation, capacitive deionization and its derivatives, eletrodeionization, and electrochemical advanced oxidation process. Finally, the challenges and perspectives were discussed. In this context, electrochemical processes have proven promising and effective for the treatment of water and wastewater, allowing safe reuse practices and purification with high contaminant removal.

Design, Validation, and Fabrication of a Tailored Electrochemical Reactor Using 3D Printing for Studies of Commercial Boron-Doped Diamond Electrodes

Boron-doped diamond (BDD) electrodes are the most effective and resistant electrodic materials to perform advanced oxidation processes. Having a reactor that can provide adequate hydrodynamic conditions is mandatory to use these electrodes effectively. In this work, the diamond anode electrochemical reactor (E3L-DAER) is designed to fulfill this necessity. Several features are included to improve its efficiency, like conic inlet/outlet, flow enhancers, and a reduced interelectrode gap. The fluid dynamic validation has been performed using computer fluid dynamics (CFD) calculations, residence time distribution (RDT) curves, and mass transfer analysis. The reactor has been made using a three-dimensional (3D) printing stereolithography (SLA) technique, which allows us to build chemical-resistant reactors with nonstandard and tailored features in a cheap and fast way. The obtained results demonstrate that the designed reactor has the required fluid dynamics properties to perform reliable BDD electrode studies and applications. Finally, a BDD electrode was used to test the production of different oxidants such as persulfate, peroxophosphate, and chlorine-derived species.

Mo(VI) removal from water by aluminum electrocoagulation: Cost-effectiveness analysis, main influencing factors, and proposed mechanisms

Mo(VI) (MoO42-) removal by aluminum electrocoagulation (Al EC) with Al as anodes and cathodes was studied for the first time. At the initial Mo concentrations of 0.3 - 150 mg/L, kinetic analysis and effects of main factors (electrode connection modes, current density (CD), initial pH, and electrolytes) were examined, and potential mechanism of Mo(VI) removal were elucidated. Results showed that CD had significant impacts on anode weight loss, cathode weight loss, and total electrode weight loss (p value < 0.05). Cathode weight loss was higher than anode weight loss. XRD analysis results showed lower crystallinity of scums than that of precipitates. Boehmite was the most prevalent oxide in scums. An appropriate amount of NaCl was beneficial for enhancing the Mo(VI) removal efficiency and reducing the energy consumption of the Al EC process. Electrostatic attraction, surface complexation, hydroxyl exchange, flocculation, and coprecipitation were the main mechanisms involved in the Mo(VI) removal process by Al EC. Al EC outperformed conventional chemical coagulation in terms of Mo(VI) removal at the same dosage of Al. The Mo(VI) removal efficiencies in two real water samples (lake water and river water) reached up to 89.2% and 71.2%, respectively. This study provides novel insights into the strategies for the removal of oxoanionic metal pollutants and reduction of operating cost by Al EC technology.

A review of antibiotics in surface water and their removal by advanced electrocoagulation technologies

The overuse and misuse of antibiotics have posed a serious threat to environment and human health, and even given rise to antibiotic resistance genes (ARGs). Antibiotics are ubiquitous in surface water worldwide with concentrations ranging from ng/L to μg/L level, being widely detected in rivers, lakes, seawater, and even drinking water. To address this thorny issue, numerous advanced technologies have been implemented to remove antibiotics. Advanced electrocoagulation (AEC) technologies, known as the combination of EC and other technologies capable of generating •OH in situ, have garnered considerable attention owing to their advances and high efficiency. This critical review investigated >120 relevant publications from the last few years (2017-2023) for the global distribution of commonly used antibiotics in surface water and their removal by various AEC technologies. Significant AEC technologies, such as combined electro-Fenton and EC (EF-EC) and combined electro-oxidation and EC (EO-EC), were reviewed. Their mechanism and characteristics were detailed. The major research results on removing antibiotics or the application potentials were elaborately described and discussed. Finally, the application trends of AEC technologies, as well as the challenges that may arise were prospected. The recommendations for controlling global antibiotic contamination in surface water were shared.

Hybrid electrochemical/membrane couplings processes for enhancing seawater pretreatment and desalination

This research focuses on boosting seawater pretreatment and desalination through electrocoagulation (EC)/ultrafiltration (UF) and electrocoagulation (EC)/nanofiltration (NF) processes. We first optimized the key parameters of the EC process using aluminum (Al) and iron (Fe) electrodes. Experimental results show EC process is efficient under optimal conditions. Second, membrane filtration using UF (ES10B), NF(UTC60) and NF(200) as post-processing steps to the EC process were experimented with. EC(Al)/NF(UTC60) combination resulted in the highest removal rate of organic matter (COD 98%, TOC 95%, fluorescence [humic and fulvic acids] 68%), optical density (OD600nm 75%, turbidity 70%, conductivity 64%). In terms of major ions removal, up to 55% was achieved as NF decreases conductivity, salinity, and hardness. EC(Al)/NF(UTC60) seawater permeate demonstrated the best results in terms of lowest flux decline (J/Jo  = 0.9) and fouling, which was realized by resistance in series and recovery factor rate (%). Additionally, NF(UTC60) fouling reversibility led to a longer lifetime and higher recovery factor (93%). PRACTITIONER POINTS: Pretreatment by hybrid processes was experimented with to enhance the saline water treatment. Organic matter (COD 98%, TOC 95%, fluorescence [humic and fulvic acids] 68%) and turbidity were successfully removed. Salinity and hardness (conductivity 64%) were highly reduced by NF. Flux decline, retention rate, and membrane fouling were studied.

Fate and transformation of microplastics due to electrocoagulation treatment: Impacts of polymer type and shape

The prevalence and adverse impacts of microplastics requires the identification of science-based abatement measures. Electrocoagulation treatment is a cost-effective oxidation process that removes numerous pollutants, including to some extent, microplastics. The performance of a custom-built electrocoagulation reactor was determined by calculating the removal efficiency. The effects of the oxidation process on polymer types (polyamide (PA), polyethylene (PE), polyethylene terephthalate (PET) and polypropylene (PP)) and shapes (fibres and fragments) were investigated in synthetic wastewater and laundry wastewater. The calculated removal efficiency suggested that electrocoagulation treatment was an effective technology for microplastics abatement. More fibres tended to be removed than fragments, viz. 92% fibres removed versus 88% fragments. The findings also demonstrated that specific polymers were preferentially removed, viz. PET > LDPE > PP > PA. Further analysis indicated that the electrocoagulation treatment affected microplastic polymers physically, viz. flaking and changed surface conditions, as well as chemically, viz. changes in vibrational energies of C-O-C stretching bonds, C=O stretching bonds, C-H stretching bonds and formation of reactive oxygen species (ROS). Our findings indicate that whilst seemingly effective, electrocoagulation treatment induces changes to microplastic polymers that could beneficially lead to degradation, and/or further fragmentation or breakdown and thereby potentially generating more bioavailable toxic nanoplastic byproducts.

An overview of the application of electrocoagulation for mine wastewater treatment

One of the challenges of the twenty-first century is related to the discharge and disposal of mine effluents and wastewater resulting from mine dewatering, precipitation, and surface runoff in mines, especially acidic effluents that contain a variety of toxic and heavy metals and are the main sources of surface and groundwater pollution. Various physical, chemical, and biological methods have been developed and used to treat mine effluents. All proposed methods have their own disadvantages that make their use challenging. One of the new methods used for wastewater treatment is the electrical coagulation process, which has attracted the attention of researchers in recent years due to its advantages such as simplicity, environmental friendliness, and low cost. The present review focused on the applications of electrocoagulation for mine wastewater treatment as well as metals recovery. In addition, the main mechanisms, advantages, and weaknesses of electrocoagulation were reviewed.

Determination of optimal operating conditions for AC-powered electrocoagulation process coupling green additive Tartaric Acid to remove Ni2+: Pyomo and RSM approach

A novel Python-based open-source optimization framework, namely Pyomo (Python optimization modeling objects), alongside a conventional optimization method, RSM (response surface methodology), was utilized to determine the optimal operating conditions of an alternating current-powered electrocoagulation (ACPE) process for nickel removal. In this regard, four mutable operating factors, current density (5-9 mA/cm²), initial nickel concentration (200-400 mg/L), initial pH of the solution (5-9), and electrolysis time (30-60 min), along with a fixed amount of an additional eco-friendly substance, Tartaric Acid (155 mg/L) were considered. Metal removal efficiency (OF₁) and operating costs (OF₂) were monitored and evaluated as objective functions with the aim of maximization and minimization, respectively. Experiments were conducted according to the central composite design (CCD), and validation outcomes established a reasonable agreement between the predicted models and the experimental data. The multi-objective optimization process yielded two sets of 30-optimal-solution obtained through Pyomo and RSM. Accordingly, the proposed solutions by the Pyomo were found to be more flexible and eclectic, supplying the local decision maker(s) with a diverse spectrum of optimal operating conditions. Adding TA was also effective in reducing electrical energy consumption by up to 46%.

Electrochemical-based approaches for the treatment of forever chemicals: Removal of perfluoroalkyl and polyfluoroalkyl substances (PFAS) from wastewater

Electrochemical based approaches for the treatment of recalcitrant water borne pollutants are known to exhibit superior function in terms of efficiency and rate of treatment. Considering the stability of Perfluoroalkyl and polyfluoroalkyl substances (PFAS) are designated as forever chemicals, which generating from various industrial activities. PFAS are contaminating the environment in small concentrations, yet exhibit severe environmental and health impacts. Electro-oxidation (EO) is a recent development that treats PFAS, in which different reactive species generates at anode due to oxidative reaction and reductive reactions at the cathode. Compared to water and wastewater treatment methods those being implemented, electrochemical approaches demonstrate superior function against PFAS. EO completely mineralizes (almost 100 %) non-biodegradable organic matter and eliminate some of the inorganic species, which proven as a robust and versatile technology. Electrode materials, electrolyte concentration pH and the current density applying for electrochemical processes determine the treatment efficiency. EO along with electrocoagulation (EC) treats PFAS along with other pollutants from variety of industries showed highest degradation of 7.69 mmol/g of PFAS. Integrated approach with other processes was found to exhibit improved efficiency in treating PFAS using several electrodes boron-doped diamond (BDD), zinc, titanium and lead based with efficiency the range of 64 to 97 %.

Bioinspired Interfacial Spontaneous Growth of ZnO Nanocatalysts onto Recycled Textiles as a Sustainable Approach for Water Purification

Zinc oxide, as a commonly used photocatalytic degradation of organic pollutants, typically shows limitations in wastewater treatment, such as aggregation and recycling problems caused by nanoscale dimensions and inappropriate substrates. Anchoring ZnO on substrates is a strategy to obtain stable catalytic performance. Particularly, natural fibers with hollow structures are an attractive alternative for ecological and economical ZnO loading templates, but depositing ZnO onto hollowed fiber surfaces presents a challenge. Here, a straightforward in situ growth method for producing nanostructured zinc oxide on cotton fibers from recycled garments is reported. The modified polydopamine on the fiber surface captures the catalyst required for in situ growth of ZnO and serves as a platform for spontaneous catalytic crystal growth on the fiber surface. The ZnO nanocrystals are uniformly dispersed on the outer and inner walls of cotton fibers, demonstrating excellent durability in wastewater treatments. Moreover, the photocatalytic performance of functional fibers is optimized by doping Ag nanoparticles to improve degradation efficiency. This can extend the prospect of further applications of developed ZnO/fibers in optoelectronics, spintronics, and provide inspiration for recycling and upgrading of used garments.

Nickel removal from wastewater using electrocoagulation process with zinc electrodes under various operating conditions: performance investigation, mechanism exploration, and cost analysis

Economically feasible approaches are needed for wastewater treatment. Electrocoagulation (EC) is an electrochemical treatment method that removes various pollutants from wastewater. It has grown in popularity over conventional treatment methods, especially in industrial wastewater, due to its high performance and the ability to remove toxic compounds. However, it is crucial to reduce the costs associated with EC for widespread implementation. It is also important to decrease nickel (Ni) concentrations in wastewater to prevent potential health and environmental problems. Therefore, this study investigates Ni removal from synthetic and real wastewater using electrocoagulation. Zinc, as a novel electrode, was used as the sacrificial anode. Several operating conditions were assessed, including current density, initial pH, electrolysis time, and spacing between electrodes. The maximum Ni removal efficiency, after 90 min, reached 99.9% at a current density of 10 mA/cm2 when the pH was 9.2 and the gap distance was 4 cm. The Ni removal rate reached 94.4% and 94.9% at a 2- and 6-cm spacing, respectively, after 90 min. Anode morphology, kinetic modeling, electrical energy consumption, and cost analysis were also investigated. The type of corrosion was uniform, which is easily predicted compared to pitting corrosion. The comparison between chemical coagulation and electrocoagulation was also reported. Experimental results indicated that the maximum Ni removal rates reached 99.89% after 90 min. The optimum spacing between electrodes was 4 cm, and the optimum current density was 10 mA/cm2. Additionally, the kinetic data were best represented through the second-order Lagergren model. The results demonstrated that the electrocoagulation performance was better than that of chemical coagulation for Ni removal. The maximum electrical energy consumption was 23.79 KWh/m3 for Ni removal.

Electrocoagulation removal of Pb, Cd, and Cu ions from wastewater using a new configuration of electrodes

A new configuration of aluminum electrodes has been performed in an electrocoagulation reactor (ECR) to remove toxic metals from synthetic wastewater. The ECR contains four concentric-cubic electrodes that were connected to the DC power supply with a bipolar mode. The ability of this reactor to eliminate 200 ppm Pb, 200 ppm Cd and 200 ppm Cu from wastewater was investigated under the effect of pH (4-10), applied current (0.2-2.6 A), and the reaction time of (4-60 min). Two grams of NaCl were added to each experiment to enhance the electrical conductivity and minimize the passivation of cathode surfaces. The experiments, analysis, and optimization were conducted using response surface methodology type Box-Behnken design (RSM-BBD) and the Minitab-statistical software program. The highest elimination of heavy metals was: Pb-99.73%, Cd-98.54%, and Cu-98.92% at pH 10, 1.4 A of the applied current, and 60 min of the reaction time. The total real consumption of anodes under these conditions was 0.55 g, and the energy consumption was 12.71 kWh/m3. All reactions of metal removal that occurred in the present EC reactor obey the kinetic of a first-order reaction. Thermodynamics parameters of present electrocoagulation removal of heavy metals indicate an endothermic, spontaneous nature, and random irregularity at the liquid-solid interaction. The highest values of removal efficiencies and the considerably lowest values of energy and electrode consumption proved that the electrocoagulation technology applies in wastewater treatment containing toxic metals.•The anode electrodes were perforated to decrease the amount of electrode consumption, while the cathode electrodes were not perforated.•The new EC reactor eliminated Pb-99.73%, Cd-98.54%, and Cu-98.92% of 200 mg/l of each metal at pH 10, applied current of 1.4 A, and reaction time of 60 min. Moreover, the consumption of energy and electrodes was significantly low.•The performance indicator (R²) of the studied responses was higher than 0.95.

A comprehensive review on green perspectives of electrocoagulation integrated with advanced processes for effective pollutants removal from water environment

The rapidly expanding global energy demand is forcing a release of regulated pollutants into water that is threatening human health. Among various wastewater remediating processes, electrocoagulation (EC) has scored a monumental success over conventional processes because it combines coagulation, sedimentation, floatation and electrochemical oxidation processes that can effectively decimate numerous stubborn pollutants. The EC processes have gained some attention through various academic and industrial publications, however critical evaluation of EC processes, choices of EC processes for various pollutants, process parameters, mechanisms, commercial EC technologies and performance enhancement via other degradation processes (DPs) integration have not been comprehensively covered to date. Therefore, the major objective of this paper is to provide a comprehensive review of 20 years of literature covering EC fundamentals, key process factors for a reactor design, process implementation, current challenges and performance enhancement by coupling EC with pivotal pollutant DPs including, electro/photo-Fenton (E/P-F), photocatalysis, sono-chemical treatment, ozonation, indirect electrochemical/advanced oxidation (AO), and biosorption that have substantially reduced metals, pathogens, toxic compound BOD, COD, colors in wastewater. The results suggest that the optimum treatment time, current density, pulse frequency, shaking speed and spaced electrode improve the pollutants removal efficiency. An elegant process design can prevent electrode passivation which is a critical limitation of EC technology. EC coupling (up or downstream) with other DPs has resulted in the removal of organic pollutants and heavy metals with a 20% improved efficiency by EC-EF, removal of 85.5% suspended solid, 76.2% turbidity, 88.9% BOD, 79.7% COD and 93% color by EC-electroflotation, 100% decolorization by EC-electrochemical-AO, reduction of 78% COD, 81% BOD, 97% color by EC-ozonation and removal of 94% ammonia, 94% BOD, 95% turbidity, >98% phosphorus by aerated EC and peroxicoagulation. The major wastewater purification achievements, future potential and challenges are described to model the future EC integrated systems.

Unravelling the emerging carcinogenic contaminants from industrial waste water for prospective remediation by electrocoagulation - A review

The need of the hour relies on finding new but sustainable ways to curb rising pollution levels. The accelerated levels of urbanization and increase in population deplete the finite resources essential for human sustenance. In this aspect, water is one of the non-renewable sources that is running out very fast and is polluted drastically day by day. One way of tackling the problem is to reduce the pollution levels by decreasing the usage of chemicals in the process, and the other is to find ways to reuse or reduce the contaminants in the effluent by treatment methods. Most of the available water recycling or treatment methods are not sustainable. Some of them even use toxic chemicals in the processing steps. Treatment of organic wastes from industries is a challenging task as they are hard to remove. Electrocoagulation is one of the emerging water treatment technologies that is highly sustainable and has a comparatively cheaper operating cost. Being a broad-spectrum treatment process, it is suitable for treating the most common water pollutants ranging from oils, bacteria, heavy metals, and others. The process is also straightforward, where electrical current is used to coagulate the contaminates. The presence of carcinogens in these waste water increases the need for its treatment towards further use. The present investigation is made as an extensive analysis of the emerging carcinogens and their various sources from process industries, especially in the form of organic waste and their removal by electrocoagulation and its coupled techniques. The paper also aims to ascertain why the electrocoagulation technique may be a better alternative compared with other methods for the removal of carcinogens in organic wastewater, an analysis which has not been explored before.

The impact of a magnetic field on electrode fouling during electrocoagulation

Electrocoagulation (EC) in water treatment encounters several challenges, such as electrode fouling and passivation, especially when the effluent has a complex composition, such as produced water in the oil and gas industry. In this study, the effectiveness of applying an external magnetic field during EC with aluminum anodes (Al-EC) or mild steel anodes (Fe-EC) was investigated for the first time for the removal of inorganic contaminants (including silica, calcium, magnesium, and sulfide) from synthetic and field samples of produced waters. For Al-EC, the presence of a magnetic field perpendicular to the electric field was found to enhance the treatment performance and mitigate the fouling formation on the electrode surface. Chronoamperometric investigations indicated that the application of MF in Al-EC enhances the current density and reduces the time to form a fouling layer on the electrode. In contrast, with Fe-EC, the presence of the magnetic field increased the rate of fouling on the electrodes. Potentiodynamic and kinetic investigations indicate that the magnetic field improves mass transfer via Kelvin force and magnetohydrodynamic (MHD) effects with no impact on the type of kinetic model, while the change in the spin states of the accumulated species has a negligible impact on reducing the fouling. The resistivity of the accumulated fouling layer (δR_F) was found to reduce by around 23% due to a magnetic field of 0.158 T. Although increasing the strength of the applied MF increases the mass transfer, the effect is not linear. The results indicate that applying a magnetic field in Al-EC can be an effective method to mitigate fouling during water treatment.

Efficient removal of antibiotic in single and binary mixture of nickel by electrocoagulation process: Hydrogen generation and cost analysis

In discharged water, antibiotics and heavy metals frequently coexist, forming stable and recalcitrant complexes. Environmental concerns about how to efficiently treat this type of pollution are growing. Using Fe and Al electrodes, electrocoagulation (EC) was applied to remove tetracycline (TC) as a single pollutant as well as TC-nickel ions in a binary mixture from water. The effects of critical variables and the TC-Ni molar ratio (1:1, 1:2, and 2:1) were studied. The Fe electrode achieved 99.3% TC removal after 60 min in a single pollutant system containing 15 mgL^-1 of TC, while the Al electrode achieved 99.8% removal in 20 min at optimal conditions. The EC process demonstrated excellent electrodegradation efficiency towards TC-Ni complexes. When the TC to Ni²⁺ ratio was 1:1 and 1:2, respectively, TC elimination was 100% in 10 min and 99.6% in 20 min. We noted that a sufficient amount of Ni²⁺ could increase TC decomposition by electrocatalysis. The amount of hydrogen gas produced after treatment of a 0.2 L TC solution alone is 22.2-13.99 mol m^-3, whereas it was 27.2-40.8 mol m^-3 in the TC-Ni binary mixture, which can generate more than 35% of the electrical energy needed to power the EC system. To evaluate the generated sludge, FTIR analysis was performed.

Abatement of hydrated silica, arsenic, and coexisting ions from groundwater by electrocoagulation using iron electrodes

The paper deals with the removal of arsenic (As), hydrated silica (HS), and coexisting ions from groundwater by electrocoagulation (EC) using a laboratory-scale up-flow reactor with sacrificial iron anodes (1018 steel, >99% wt. Fe). Natural groundwater, taken in the northern region of Mexico, contained 25.7 μg L^-1 As, 237.8 mg L^-1 HS, 1.43 mg L^-1 F^-, 45.0 mg L^-1 SO₄^2-, 0.61 mg L^-1 PO₄^3-, pH 8.62, and 577 μS cm^-1 conductivity. The effect of current densities (4≤j≤8 mA cm^-2) and mean linear flow velocities (1.1≤u≤4.6 cm s^-1) on the pollutant's removal was systematically addressed. The best EC trial that showed the lowest overall cost and complied with the WHO guideline (<10 μg L^-1 As) was obtained at j = 6 mA cm^-2 and u = 2.3 cm s^-1, reaching residual concentrations of As and HS of 4.6 μg L^-1 and 150.0 mg L^-1, respectively. A large amount of HS was found after electrolysis; therefore, a second EC was applied to reduce the HS concentration further. This time, residual concentrations of HS and As of 37.0 mg L^-1 and 1.2 μg L^-1 were obtained, with electrolytic energy consumption and overall cost of EC of 0.872 kWh m^-3 and 0.178 USD m^-3, respectively. XRF, EDS, XRD, and FTIR analyzes on flocs indicate that hydrated silica reacts with iron, forming iron silicates with divalent cations as flocs. Arsenic and PO₄^3- are abated by adsorption on flocs. The modest removal of F^- and SO₄^2- (44% and 12%, respectively) is due to its weak adsorption on flocs.

Optimal setting strategy of electrocoagulation process in heavy metal wastewater treatment plant

With the increasingly stringent environmental protection policies of various countries, the contradiction between the treatment cost and the purification degree of environmental pollutants has become increasingly significant, which has become a major factor restricting the efficient operation of wastewater treatment plants. Hence, keeping the ion concentration at the outlet as low as possible while reducing the cost are the main objectives of treating heavy metal wastewater by electrocoagulation (EC) process. However, due to the complicated mechanism and uncertain production conditions, it is difficult to achieve those goals by manually setting the current through operators' experience. In this paper, we develop a dynamic multi-objective optimization strategy for EC process to balance these two conflicting production targets. First, we define the removal efficiency (RE) to measure the effectiveness of the EC process. Due to the anodic passivation and cathodic polarization in the EC process, the current reversing period (CRP) is proposed and optimized to ensure the stable performance of the electrodes. Then the current setting problem is formulated as a constrained multi-objective optimization problem with competing objectives of RE and cost. An interval-adjustable control parameterization (CP) approach is developed to reduce the complexity of this optimization problem. To compute this optimization problem, a heuristic method named multi-objective state transition algorithm (MOSTA) with evaluation value is investigated. The effectiveness of our model and optimization strategy is demonstrated by a successful implementation in an EC process of a wastewater treatment plant in Chenzhou, China.

Removal of tetracycline from livestock wastewater by positive single pulse current electrocoagulation: Mechanism, toxicity assessment and cost evaluation

The widespread use of veterinary antibiotics has led to the significant problem of contamination of livestock wastewater with significant amount of antibiotics. Electrocoagulation (EC) has become a prominent research topic because of the technique's ability to remove antibiotics from livestock wastewater. However, an urgent solution is needed to reduce the high operating costs associated with the process. Therefore, in this study, we developed a positive single pulse current (PSPC)-EC system to remove tetracycline (TC) from synthetic and actual livestock wastewater. Influential factors were investigated, and the optimal PSPC-EC operating parameters were identified as follows: duty ratio = 60%, pH = 4, electrode spacing = 1 cm, current intensity = 0.2 A, and conductivity = 2 mS cm^-1. The mechanism of PSPC-EC was characterised using techniques including scanning electron microscopy, X-ray diffraction and Fourier transform infrared spectroscopy. The TC decomposition pathway was proposed based on the generation of its intermediate products. A toxicity estimation software tool (TEST) model was used to evaluate the toxicity of TC and its main degradation products, and most of its intermediates were found to be less toxic than TC. The contribution ratios of floc adsorption and electrochemical oxidation for removing TC were 74.17% and 21.48%, respectively. The highest TC removal rate reached 95% with an operating cost of 0.011 USD/m³. Finally, under the optimum conditions identified, actual livestock wastewater was treated by PSPC-EC. Compared with conventional EC and coagulation treatment techniques that consume electricity and produce pollution, the results indicate that the PSPC-EC technique with changing current operation mode is a more cost-effective and attractive option for removing TC from livestock wastewater.

Optimization of the Sunset Yellow dye removal by electrocoagulation using a response surface method

In recent years, among the various treatment methods, the electrocoagulation process has been used for the treatment of effluents containing various dye pollutants. Sunset Yellow (S.Y.) azo dye is one of the common food colors widely used in various food industries. This study investigated the removal of the dye S.Y. from aqueous media by the electrocoagulation method in an electrochemical reactor using concentric iron electrodes. The experiments were designed using the response surface method (RSM) with the help of Minitab software in such a way that the effect of various process-influencing parameters, such as current density, electrolysis time, electrolyte concentration, pH of the solution, and the effluent flow rate, on the desired pollutant removal efficiency was investigated. According to the results of the process optimization by RSM, the optimal conditions for the process were obtained as follows: pH of 10, current density of 2.65 mA/cm², electrolysis time of 42.32 min, initial dye concentration of 20 mg/L, and effluent flow rate of 2.5 L/min. Under the above optimal conditions, the efficiency of dye removal was more than 99%.

Electrocoagulation Process: An Approach to Continuous Processes, Reactors Design, Pharmaceuticals Removal, and Hybrid Systems—A Review

The electrocoagulation (EC) process has been widely studied in recent years to remove a wide range of contaminants present in different types of water: fluorides, arsenic, heavy metals, organic matter, colorants, oils, and recently, pharmaceutical compounds. However, most of the studies have been aimed at understanding the process factors that have the most significant effect on efficiency, and these studies have been mainly on a batch process. Therefore, this review is focused on elucidating the current state of development of this process and the challenges it involves transferring to continuous processes and the recent exploration of its potential use in the removal of pharmaceutical contaminants and its implementation with other technologies.