Physico-chemical properties of chars obtained in the co-pyrolysis of waste mixtures

Recent Progresses in Pyrolysis of Plastic Packaging Wastes and Biomass Materials for Conversion of High-Value Carbons: A Review

The recycling of plastic packaging wastes helps to alleviate the problems of white pollution and resource shortage. It is very necessary to develop high-value conversion technologies for plastic packaging wastes. To our knowledge, carbon materials with excellent properties have been widely used in energy storage, adsorption, water treatment, aerospace and functional packaging, and so on. Waste plastic packaging and biomass materials are excellent precursor materials of carbon materials due to their rich sources and high carbon content. Thus, the conversion from waste plastic packaging and biomass materials to carbon materials attracts much attention. However, closely related reviews are lacking up to now. In this work, the pyrolysis routes of the pyrolysis of plastic packaging wastes and biomass materials for conversion to high-value carbons and the influence factors were analyzed. Additionally, the applications of these obtained carbons were summarized. Furthermore, the limitations of the current pyrolysis technology are put forward and the research prospects are forecasted. Therefore, this review can provide a useful reference and guide for the research on the pyrolysis of plastic packaging wastes and biomass materials and the conversion to high-value carbon.

Synergistic blending of biomass, sewage sludge, and coal for enhanced bioenergy production: Exploring residue combinations and optimizing thermal conversion parameters

Creating renewable energy from lignocellulosic biomass is essential for a sustainable future. Due to their abundance and the possibility of producing cheap and clean energy, non-lignocellulosic wastes like sewage sludge from industrial and municipal wastes have drawn attention as a feasible alternative to fossil fuels. These abundant, cost-effective resources may help minimize the effects of climate change since they produce less pollution. Several drawbacks are associated with using sewage sludge in thermal conversion procedures. These issues encompass suboptimal energy yield, elevated ash levels in the final product, and subpar biomass quality. Using these scraps in conjunction with coal might enhance energy conversion processes. This study has revealed the necessity for further investigation into how various combinations of residues interact with each other, influencing synergistic effects and degradation processes. The study's underlying objective was to provide a centralized database on the synergistic effects of mixing biomass and sewage sludge for bioenergy production, coal and biomass, and coal and sewage sludge through thermochemical processes like combustion, pyrolysis, gasification, and hydrolysis with Aspen Plus. This study will assist in enhancing biofuels' output from sewage sludge, coal, and coal/biomass blends in thermal conversion by defining the operating parameters (temperature, heat, and residence duration) of pyrolysis and combustion, features, and chemical properties that may influence these processes.

Characteristics of ball-milled PET plastic char for the adsorption of different types of aromatic organic pollutants

Ball-milled plastic char (BMPC) was manufactured by ball-milling of native plastic char (PC) that was synthesized via slow pyrolysis of polyethylene terephthalate (PET) water bottle waste, and its adsorption characteristics of aqueous phenanthrene (PHE), phenol, and 2,4,6-trichlorophenol (2,4,6-TCP) and its possible mechanisms were investigated. With the increase of PC pyrolysis temperature, the specific surface area of BMPC increased obviously, forming larger functional groups compared to PC. Boehm titration showed that total acidic groups of BMPC decreased significantly with the increase of pyrolysis temperature. The sorption kinetics of three adsorbates was adequately simulated by pseudo-second-order model (R² > 0.99). Langmuir model fitted well the adsorption isotherms of PHE and phenol, while Freundlich model simulated the adsorption isotherm of 2,4,6-TCP better. The adsorption amount of PHE, phenol, and 2,4,6-TCP increased significantly as the pyrolysis temperature increased. The maximum BMPC adsorption capacity reached 21.9 mg·g^-1 (for PHE), 106 mg·g^-1 (for phenol), and 303 mg·g^-1 (for 2,4,6-TCP) at 25 °C in aqueous solution. FTIR analysis suggested that surface sorption-based π-π interaction was a dominant mechanism of PHE adsorption; meanwhile, H-bonding between O-containing groups on BMPC and hydroxyl groups of adsorbates was responsible for phenol and 2,4,6-TCP removal. This paper shows that BMPC can be used as adsorbent for treating aromatic compounds in aqueous environment and has an economic worth of application.

Upcycling of Plastic Wastes and Biomass for Sustainable Graphitic Carbon Production: A Critical Review

Upcycling of waste plastics diverts plastics from landfill, which helps in reducing greenhouse gas emissions. Graphitic carbon is an interesting material with a wide range of applications in electronics, energy storage, fuel cells, and even as advanced fillers for polymer composites. It is a very strong and highly conductive material consisting of weakly bound graphene layers arranged in a hexagonal structure. There are different ways of synthesizing graphitic carbons, of which the co-pyrolysis of biomass and plastic wastes is a promising approach for large-scale production. Highly graphitized carbon with surface areas in the range of 201 m²/g was produced from the co-pyrolysis of polyethylene and pinewood at 600 °C. Similarly, porous carbon having a superior discharge capacity (290 mAh/g) was developed from the co-pyrolysis of sugar cane and plastic polymers with catalysts. The addition of plastic wastes including polyethylene and high-density polyethylene to the pyrolysis of biomass tends to increase the surface area and improve the discharge capacity of the produced graphitic carbons. Likewise, temperature plays an important role in enhancing the carbon content and thereby the quality of the graphitic carbon during the co-pyrolysis process. The application of metal catalysts can reduce the graphitization temperature while at the same time improve the quality of the graphitic carbon by increasing the carbon contents. This work reports some typical graphitic carbon preparation methods from the co-pyrolysis of biomass and plastic wastes for the first time including thermochemical methods, exfoliation methods, template-based production methods, and salt-based methods. The factors affecting the graphitic char quality during the conversion processes are reviewed critically. Moreover, the current state-of-the-art characterization technologies such as Raman, scanning electron microscopy, high-resolution transmission electron microscopy, and X-ray photoelectron spectroscopy are discussed in detail, and finally, an overview on the applications, scalability, and future trends of graphitic-like carbons is highlighted.

Recent Advances in the Decontamination and Upgrading of Waste Plastic Pyrolysis Products: An Overview

Extensive research on the production of energy and valuable materials from plastic waste using pyrolysis has been widely conducted during recent years. Succeeding in demonstrating the sustainability of this technology economically and technologically at an industrial scale is a great challenge. In most cases, crude pyrolysis products cannot be used directly for several reasons, including the presence of contaminants. This is confirmed by recent studies, using advanced characterization techniques such as two-dimensional gas chromatography. Thus, to overcome these limitations, post-treatment methods, such as dechlorination, distillation, catalytic upgrading and hydroprocessing, are required. Moreover, the integration of pyrolysis units into conventional refineries is only possible if the waste plastic is pre-treated, which involves sorting, washing and dehalogenation. The different studies examined in this review showed that the distillation of plastic pyrolysis oil allows the control of the carbon distribution of different fractions. The hydroprocessing of pyrolytic oil gives promising results in terms of reducing contaminants, such as chlorine, by one order of magnitude. Recent developments in plastic waste and pyrolysis product characterization methods are also reported in this review. The application of pyrolysis for energy generation or added-value material production determines the economic sustainability of the process.

Co-Pyrolysis of Estonian Oil Shale with Polymer Wastes

Recycling of polymeric wastes is important for both energy recovery and raw material processing. In light of the EU Green Deal, the oil shale industry is looking for new opportunities to use its production potential. As an intermediate stage, the co-pyrolysis of oil shale with waste plastic and tires will be considered acceptable. The article presents the kinetics of pyrolysis of Estonian oil shale, the main polymer components of municipal waste, and their mixtures with oil shale by the thermogravimetric analysis method. The influence of each component separately on the process of sample weight loss during co-pyrolysis was also studied. It is shown that when plastics are added to oil shale, the experimental and calculated data coincide according to the principle of the additive contribution of each component. Kinetic parameters were calculated according to the Coats-Redfern integral method and show that during the co-pyrolysis of mixtures of oil shale with polymer wastes, the value of the activation energy increases in comparison with the pyrolysis of oil shale. Based on the experimental data, it was determined that there is a manifestation of a synergistic effect in the form of an increase in the yield of liquid products during the co-pyrolysis of oil shale and polymer wastes.

Low-Temperature Thermal Degradation of Disinfected COVID-19 Non-Woven Polypropylene-Based Isolation Gown Wastes into Carbonaceous Char

Yields of carbonaceous char with a high surface area were enhanced by decreasing the temperature to improve the conversion of hazardous plastic polypropylene (PP), the major component in abundantly used isolation gowns. This study applied pyrolysis with different low pyrolytic temperatures to convert disinfected PP-based isolation gown waste (PP-IG) into an optimised amount of char yields. A batch reactor with a horizontal furnace was used to mediate the thermal decomposition of PP-IG. Enhanced surface area and porosity value of PP-IG derived char were obtained via an optimised slow pyrolysis approach. The results showed that the amount of yielded char was inversely proportional to the temperature. This process relied heavily on the process parameters, especially pyrolytic temperature. Additionally, as the heating rate decreased, as well as longer isothermal residence time, the char yields were increased. Optimised temperature for maximum char yields was recorded. The enhanced SBET values for the char and its pore volume were collected, ~24 m2 g-1 and ~0.08 cm3 g-1, respectively. The char obtained at higher temperatures display higher volatilisation and carbonisation. These findings are beneficial for the utilisation of this pyrolysis model in plastic waste management and conversion of PP-IG waste into char for further activated carbon and fuel briquettes applications, with the enhanced char yields, amidst the COVID-19 pandemic.

Characterization and Use of Char Produced from Pyrolysis of Post-Consumer Mixed Plastic Waste

In this work, the pyrolysis of post-consumer mixed plastic waste (polypropylene (PP), polystyrene (PS) and polyethylene film (PE)) is carried out. The solid product of the pyrolysis is characterized and tested for its use as adsorbent of lead present in aqueous media. The pyrolysis temperature has a great influence on the solid product yield, decreasing when the temperature increases. The highest yield to solid product obtained is from the pyrolysis of film at lower temperature (450 °C), reaching almost 14%. The results of product solid characterization reveal that the carbon, hydrogen and nitrogen content decreases with increasing pyrolysis temperature. Furthermore, both the ash and the volatile content are related to the pyrolysis temperature. The ash content is higher when the pyrolysis temperature is higher, while when the temperature increases, a solid product with lower volatile content is obtained. In respect to specific surface area, a higher pyrolysis temperature improves the properties of the solid product as an adsorbent. The adsorption capacity increases as the pyrolysis temperature increases, with the highest value of 7.91 mg/g for the solid obtained in the pyrolysis at 550 °C. In addition, adsorption capacity increases as the initial concentration of lead rises, reaching a maximum value close to 26 mg/g for an initial concentration of 40 mg/L. The Sips model is the one that best reproduces the experimental results of the adsorption process equilibrium study.

Stabilization of PFAS-contaminated soil with activated biochar

Biochars are considered potential sustainable sorbents to reduce the leaching of per- and polyfluoroalkyl substances (PFAS) from contaminated soils. However, biochar characteristics must probably be optimized to achieve useful sorption capacity. In the present work, eight waste timber biochars were produced, including biochars activated to different degrees, at different temperatures, and using both steam and CO₂. In laboratory batch experiments, the eight biochars were amended to soil samples from two different horizons, with low and high total organic carbon (TOC, 1.6% and 34.2%, respectively), of a heavily PFAS-contaminated soil (1200-3800 μg kg^-1 PFAS_tot), at varying doses (0, 0.1, 0.5, 1.0 and 5.0%). With a 5% amendment to the low-TOC soil, all eight biochars resulted in strongly reduced leachate PFAS concentrations (by 98-100%). At the same amendment dose in the high-TOC soil, leachate concentration reductions were more modest (23-100%). This was likely due to a strong PFAS-sorption to the high-TOC soil itself, as well as biochar pore clogging in the presence of abundant organic matter, resulting in fewer sorption sites available to PFAS. Reduction in PFAS leaching was proportional to the degree of activation and activation temperature. Thus, lower amendment doses of activated biochars were needed to reduce PFAS leaching to the same level as with the non-activated biochar. Activation however, came at a tradeoff with biochar yield. Furthermore, the adsorption ability of these biochars increased proportionally with PFAS-fluorocarbon chain length, demonstrating the role of hydrophobic interactions in reduction of PFAS leaching. Development of internal surface area and porosity was proposed as the main factor causing the improved performance of activated biochars. This study shows that woody residues such as waste timber can be used to produce effective sorbents for the remediation of PFAS-contaminated soil. It also highlights the desirability of sorbate and matrix-specific optimization of biochar production.

A Comprehensive Review on Thermal Coconversion of Biomass, Sludge, Coal, and Their Blends Using Thermogravimetric Analysis

Lignocellulosic biomass is a vital resource for providing clean future energy with a sustainable environment. Besides lignocellulosic residues, nonlignocellulosic residues such as sewage sludge from industrial and municipal wastes are gained much attention due to its large quantities and ability to produce cheap and clean energy to potentially replace fossil fuels. These cheap and abundantly resources can reduce global warming owing to their less polluting nature. The low-quality biomass and high ash content of sewage sludge-based thermal conversion processes face several disadvantages towards its commercialization. Therefore, it is necessary to utilize these residues in combination with coal for improvement in energy conversion processes. As per author information, no concrete study is available to discuss the synergy and decomposition mechanism of residues blending. The objective of this study is to present the state-of-the-art review based on the thermal coconversion of biomass/sewage sludge, coal/biomass, and coal/sewage sludge blends through thermogravimetric analysis (TGA) to explore the synergistic effects of the composition, thermal conversion, and blending for bioenergy production. This paper will also contribute to detailing the operating conditions (heating rate, temperature, and residence time) of copyrolysis and cocombustion processes, properties, and chemical composition that may affect these processes and will provide a basis to improve the yield of biofuels from biomass/sewage sludge, coal/sewage sludge, and coal/biomass blends in thermal coconversion through thermogravimetric technique. Furthermore, the influencing factors and the possible decomposition mechanism are elaborated and discussed in detail. This study will provide recent development and future prospects for cothermal conversion of biomass, sewage, coal, and their blends.

Conversion of Waste Plastic to Oils for Tribological Applications

Plastics are widely used owing to their light weight, easy production, and low cost. Even though plastics find application in different fields of industries and households, they do not degrade easily. If plastics are not disposed of appropriately, it has been shown that they cause widespread environmental pollution, which poses risks to human health. Recycling waste plastics has been an alternative to mitigating plastic pollution, which usually requires high labour costs and produces contaminated water during processing. If plastic recycling will contribute to the development of tribological products like lubricating oils, it is a safer alternative to disposing of plastics in the environment. In order to understand the tribological use of plastics by recycling, the present study reviews different techniques that can be employed to transform waste plastics into petroleum-based oils. The viscosity, density, and friction of pyrolyzed waste plastic oils are investigated and compared with commercial lubricants to assess their potential lubrication applications. The segregation processes, catalytic isomerization dewaxing, and Fischer–Tropsch method to recycle waste plastics are also reviewed to provide an insight into the methods to transform pyrolyzed waste plastic into lubricants.

Effects of Different Conditions on Co-Pyrolysis Behavior of Corn Stover and Polypropylene

The pyrolysis behavior of corn stover and polypropylene during co-pyrolysis was studied using a tube furnace reactor. The effects of mixing ratio of corn stover and polypropylene, pyrolysis temperature, addition amount of catalyst (HZSM-5) and reaction atmosphere (N₂ and CO₂) on the properties of pyrolysis products were studied. The results showed that co-pyrolysis of corn stover and polypropylene can increase the yield of pyrolysis oil. When corn stover:polypropylene = 1:3, the yield of pyrolysis oil was as high as 52.1%, which was 4.5% higher than the theoretical value. With the increase of pyrolysis temperature, the yield of pyrolysis oil increased first and then decreased, and reached the optimal yield at 550 °C. The addition of catalyst (HZSM-5) reduced the proportion of oxygenates and promoted the generation of aromatic hydrocarbons. CO₂ has a certain oxidation effect on the components of pyrolysis oil, which promoted the increase of oxygen-containing aromatics and the reduction of deoxy-aromatic hydrocarbons. This study identified the theoretical basis for the comprehensive utilization of plastic and biomass energy.

Behaviour of waste polypropylene pyrolysis char-based epoxy composite materials

In this study, polypropylene (PP) plastic wastes were pyrolysed. Solid pyrolysis product (char) was used as filler material for the preparation of epoxy composite. 300, 400, 500, 600 and 700 °C were selected as final pyrolysis temperatures. Solid pyrolysis product (char) was analysed by elemental, FTIR, SEM, BET and TGA analysis. The epoxy composite samples were prepared with char obtained from pyrolysis. Mechanical properties of composites were analysed by hardness, tensile strength, elongation at break, electrical conductivity tests to explain the effects of pyrolysis temperature and char doses over composite properties. Thermogravimetric properties of composites were determined by TGA analyses. The water absorption behaviour of composite samples was determined by water adsorption test. Epoxy composite produced from PP char obtained under 300 °C showed the most ideal behaviour.

Municipal solid waste-derived biochar for the removal of benzene from landfill leachate

The potential of biochar, produced from fibrous organic fractions of municipal solid waste (MSW), for remediation of benzene, one of the frequently found toxic volatile organic compounds in landfill leachate, was investigated in this study based on various environmental conditions such as varying pH, benzene concentration, temperature and time. At the same time, landfill leachate quality parameters were assessed at two different dump sites in Sri Lanka: Gohagoda and Kurunegala. MSW biochar (MSW-BC) was produced by slow temperature pyrolysis at 450 °C, and the physiochemical characteristics of the MSW-BC were characterized. All the leachate samples from the MSW dump sites exceeded the World Health Organization permissible level for benzene (5 µg/L) in water. Removal of benzene was increased with increasing pH, with the highest removal observed at ~pH 9. The maximum adsorption capacity of 576 µg/g was reported at room temperature (~25 °C). Both Freundlich and Langmuir models fitted best with the equilibrium isotherm data, suggesting the involvement of both physisorption and chemisorption mechanisms. Thermodynamic data indicated the feasibility of benzene adsorption and its high favorability at higher temperatures. The values of [Formula: see text] suggested physical interactions between sorbate and sorbent, whereas kinetic data implied a significant contribution of chemisorption. Results obtained from FTIR provided clear evidence of the involvement of functional groups in biochar for benzene adsorption. This study suggests that MSW biochar could be a possible remedy for benzene removal from landfill leachate and at the same time MSW can be a potential source to produce biochar which acts as a prospective material to remediate its pollutants while reducing the volume of waste.

Upgrading biochar via co-pyrolyzation of agricultural biomass and polyethylene terephthalate wastes

Spent polyethylene terephthalate (PETE) bottles were collected and co-pyrolyzed with rice straw (RS) to examine the characteristics and performance of biochar as a sorbent for various types of U.S. EPA priority pollutants, including 2,4-dinitrotoluene (DNT), 2,4-dichlorophenol (DCP), Pb, chromate (CrO₄²⁻), and selenate (SeO₄²⁻). During sorption of contaminants to PETE/RS-derived biochar, PETE residues from pyrolysis, pH, and pyrolysis temperature greatly affected the sorption process. Depending on the types of contaminants and experimental conditions, co-pyrolysis of PETE and RS may enhance the sorption of contaminants through different sorption mechanisms, including hydrophobicity, electrostatic force, ion exchange, surface complexation, and surface precipitation. Unlike other contaminants, selenate was reductively transformed by delocalized electrons from the graphitic structure in biochar. Our results strongly suggest that co-pyrolysis of PETE and agricultural wastes may be favorable to enhance the properties of biochar. In addition to syn-gas and bio-oil from co-pyrolysis, biochar may be a valuable by-product for commercial use.

Spent polyethylene terephthalate (PETE) bottles were co-pyrolyzed with rice straw to examine the performance of biochar as a sorbent for various types of pollutants, including 2,4-dinitrotoluene, 2,4-dichlorophenol, Pb, chromate, and selenate.

Tuning role and mechanism of paint sludge for characteristics of sewage sludge carbon: Paint sludge as a new macro-pores forming agent

For the first time, paint sludge waste (PS) was used as a pore forming agent in the preparation of sewage sludge derived carbon (SC). The tuning role and mechanism of PS for characteristics of SC were explored. It was found that a sludge carbon (SC_PS-Zn) with rich macro-, meso- and micro- porous could be produced by one-step pyrolytic process of sludge in the presence of PS and ZnCl_2. Its surface area could reach as high as 680.5m²g^-1 as 88.4 times and 4.8 times of sludge carbon without addition of PS and ZnCl₂ (SC) and only addition of ZnCl₂ (SC_Zn)_, respectively. The macro- pores fabricated by PS provided much inner-space for ZnCl₂ to generate meso- and micro- porous, leading to a hierarchical porous structure. SC_PS-Zn showed a high adsorption capacity of 685.4mgg^-1 for Chrysophenine, which is 1.3 and 1.7 times that of SC_PS and SC_Zn respectively. The adsorption difference could be simply attributed to the fact that the great molecules were difficult to enter micro- pores of SC_Zn. It was also found that the difference was also dependent on orientation of Chrysophenine, which was related to pH value of solution.

Oil sorbents from plastic wastes and polymers: A review

A large volume of the waste produced across the world is composed of polymers from plastic wastes such as polyethylene (HDPE or LDPE), polypropylene (PP), and polyethylene terephthalate (PET) amongst others. For years, environmentalists have been looking for various ways to overcome the problems of such large quantities of plastic wastes being disposed of into landfill sites. On the other hand, the usage of synthetic polymers as oil sorbents in particular, polyolefins, including polypropylene (PP) and polyethylene (PE) have been reported. In recent years, the idea of using plastic wastes as the feed for the production of oil sorbents has gained momentum. However, the studies undertaking such feasibility are rather scattered. This review paper is the first of its kind reporting, compiling and reviewing these various processes. The production of an oil sorbent from plastic wastes is being seen to be satisfactorily achievable through a variety of methods Nevertheless, much work needs to be done regarding further investigation of the numerous parameters influencing production yields and sorbent qualities. For example, differences in results are seen due to varying operating conditions, experimental setups, and virgin or waste plastics being used as feeds. The field of producing oil sorbents from plastic wastes is still very open for further research, and seems to be a promising route for both waste reduction, and the synthesis of value-added products such as oil sorbents. In this review, the research related to the production of various oil sorbents based on plastics (plastic waste and virgin polymer) has been discussed. Further oil sorbent efficiency in terms of oil sorption capacity has been described.

Synergistic dye adsorption by biochar from co-pyrolysis of spent mushroom substrate and Saccharina japonica

The potential of activating terrestrial biomass (spent mushroom substrate, SMS) with ash-laden marine biomass [kelp seaweed, KE] via co-pyrolysis in the field of adsorption was first investigated. KE biochar (KBC), SMS biochar (SMSBC), biochar (SK10BC) from 10%-KE added SMS, and biochar (ESBC) from KE-extract added SMS were used for the adsorption of cationic dye crystal violet (CV). ESBC had highest fixed carbon content (70.60%) and biochar yield (31.6%). SK10BC exhibited high ash content, abundant functional groups, coarser surface morphology and Langmuir maximum adsorptive capacity (610.1mg/g), which is 2.2 times higher than that of SMSBC (282.9mg/g). Biochar activated by a small amount of high ash-containing biomass such as seaweed via co-pyrolysis can serve as viable alternative adsorbent for cationic dye removal.

Polymer/biomass-derived biochar for use as a sorbent and electron transfer mediator in environmental applications

Co-pyrolysis of polymer and biomass wastes was investigated as a novel method for waste treatment and synthesis of enhanced biochar. Co-pyrolysis of rice straw (RS) with polypropylene (PP), polyethylene (PE) or polystyrene (PS) increased the carbon content, cation exchange capacity (CEC), surface area and pH of the biochar. As a result, the sorption of 2,4-dinitrotoluene (DNT) and Pb to polymer/RS-derived biochar was markedly enhanced. The increased aromaticity and hydrophobicity may be responsible for enhancing the DNT sorption to the polymer/RS-derived biochar. In contrast, increasing CEC, higher pH, and the newly developed surface area may account for the enhancement in Pb sorption. The addition of polymer to RS did not significantly change the catalytic role of biochar during the reduction of DNT by dithiothreitol. Our results suggest that co-pyrolysis of RS and polymer can improve the biochar properties to enhance the sorption of DNT and Pb.

Combating oil spill problem using plastic waste

Thermoplastic polymers (such as polypropylene, polyethylene, polyethylene terephthalate (PET) and high density polyethylene (HDPE)) constitute 5-15% of municipal solid waste produced across the world. A huge quantity of plastic waste is disposed of each year and is mostly either discarded in landfills or incinerated. On the other hand, the usage of synthetic polymers as oil sorbents, in particular, polyolefins, including polypropylene (PP), and polyethylene (PE) are the most commonly used oil sorbent materials mainly due to their low cost. However, they possess relatively low oil absorption capacities. In this work, we provide an innovative way to produce a value-added product such as oil-sorbent film with high practical oil uptake values in terms of g/g from waste HDPE bottles for rapid oil spill remedy.

Quality improvement of pyrolysis oil from waste rubber by adding sawdust

This work was aimed at improving the pyrolysis oil quality of waste rubber by adding larch sawdust. Using a 1 kg/h stainless pyrolysis reactor, the contents of sawdust in rubber were gradually increased from 0%, 50%, 100% and 200% (wt%) during the pyrolysis process. Using a thermo-gravimetric (TG) analyzer coupled with Fourier transform infrared (FTIR) analysis of evolving products (TG-FTIR), the weight loss characteristics of the heat under different mixtures of sawdust/rubber were observed. Using the pyrolysis-gas chromatography (GC)-mass spectrometry (Py-GC/MS), the vapors from the pyrolysis processes were collected and the compositions of the vapors were examined. During the pyrolysis process, the recovery of the pyrolysis gas and its composition were measured in-situ at a reaction temperature of 450 °C and a retaining time of 1.2s. The results indicated that the efficiency of pyrolysis was increased and the residual carbon was reduced as the percentage of sawdust increased. The adding of sawdust significantly improved the pyrolysis oil quality by reducing the polycyclic aromatic hydrocarbons (PAHs) and nitrogen and sulfur compounds contents, resulting in an improvement in the combustion efficiency of the pyrolysis oil.

Co-pyrolysis behaviour and kinetic of two typical solid wastes in China and characterisation of activated carbon prepared from pyrolytic char

This is the first study on the co-pyrolysis of spent substrate of Pleurotus ostreatus and coal tar pitch, and the activated carbon prepared from the pyrolytic char. Thermogravimetry (TG) analysis was carried out taking spent substrate, coal tar pitch and spent substrate-coal tar pitch mixture. The activation energies of pyrolysis reactions were obtained via the Flynn-Wall-Ozawa and Kissinger-Akahira-Sunose methods. The kinetic models were determined by the master-plots method. The activated carbons were characterised by N2-adsorption, Fourier transform infrared spectroscopy and X-ray diffraction. Experimental results demonstrated a synergistic effect happened during co-pyrolysis, which was characterised by a decreased maximum decomposition rate and an enhanced char yield. The average activation energies of the pyrolysis reactions of spent substrate, coal tar pitch and the mixture were 115.94, 72.92 and 94.38 kJ mol(-1) for the Flynn-Wall-Ozawa method, and 112.17, 65.62 and 89.91 kJ mol(-1) for the Kissinger-Akahira-Sunose method. The reaction model functions were f(α) = (1-α)(3.42), (1-α)(1.72) and (1-α)(3.07) for spent substrate, coal tar pitch and the mixture, respectively. The mixture char-derived activated carbon had a Brunauer-Emmett-Teller surface area up to 1337 m(2) g(-1) and a total pore volume of 0.680 cm(3) g(-1). Mixing spent substrate with coal tar pitch led to the creation of more micropores and a higher surface area compared with the single spent substrate and coal tar pitch char. Also, the mixture char-derived activated carbon had a higher proportion of aromatic stacking. This study provides a reference for the utilisation of spent substrate and coal tar pitch via co-pyrolysis, and their pyrolytic char as a promising precursor of activated carbon.

Biochar pyrolytically produced from municipal solid wastes for aqueous As(V) removal: adsorption property and its improvement with KOH activation

Biochar converted from waste products is being considered as an alternative adsorbent for removal of aqueous heavy metal(loid)s. In this work, experimental and modeling investigations were conducted to examine the effect of biochars pyrolytically produced from municipal solid wastes on removing aqueous As(V) before and after activated by 2M KOH solution. Results showed that the highest adsorption capacity of pristine biochars was 24.49 mg/g. The pseudo-second-order model and Langmuir adsorption isotherm model can preferably describe the adsorption process. The activated biochar showed enhanced As(V) adsorption ability with an adsorption capacity of 30.98 mg/g, which was more than 1.3 times of pristine biochars, and 2-10 times of modified biochars reported by other literatures. Increase of surface area and changes of porous texture, especially the functional groups on the surface of activated biochars are the major contributors to its more efficient adsorption of As(V).

Pyrolysis and co-pyrolysis of Laminaria japonica and polypropylene over mesoporous Al-SBA-15 catalyst

The catalytic co-pyrolysis of a seaweed biomass, Laminaria japonica, and a typical polymer material, polypropylene, was studied for the first time. A mesoporous material Al-SBA-15 was used as a catalyst. Pyrolysis experiments were conducted using a fixed-bed reactor and pyrolysis gas chromatography/mass spectrometry (Py-GC/MS). BET surface area, N2 adsorption-desorption isotherms, and NH3 temperature programmed desorption were measured to examine the catalyst characteristics. When only L. japonica was pyrolyzed, catalytic reforming slightly increased the gas yield and decreased the oil yield. The H2O content in bio-oil was increased by catalytic reforming from 42.03 to 50.32 wt% due to the dehydration reaction occurring on the acid sites inside the large pores of Al-SBA-15. Acids, oxygenates, mono-aromatics, poly aromatic hydrocarbons, and phenolics were the main components of the bio-oil obtained from the pyrolysis of L. japonica. Upon catalytic reforming over Al-SBA-15, the main oxygenate species 1,4-anhydro-d-galactitol and 1,5-anhydro-d-manitol were completely removed. When L. japonica was co-pyrolyzed with polypropylene, the H2O content in bio-oil was decreased dramatically (8.93 wt% in the case of catalytic co-pyrolysis), contributing to the improvement of the oil quality. A huge increase in the content of gasoline-range and diesel-range hydrocarbons in bio-oil was the most remarkable change that resulted from the co-pyrolysis with polypropylene, suggesting its potential as a transport fuel. The content of mono-aromatics with high economic value was also increased significantly by catalytic co-pyrolysis.

Preparation and characterization of a hierarchical porous char from sewage sludge with superior adsorption capacity for toluene by a new two-step pore-fabricating process

A kind of hierarchical porous char (SCCA/Zn) was prepared from sewage sludge by a new two-step pore-fabricating process coupling citric acid (CA) with ZnCl2 in a pyrolysis process. The char was characterized by element analysis, N2-adsorption and mercury intrusion measurement etc. It is found that coupling CA and ZnCl2 can synergistically fabricate pores in the pyrolysis process, resulting in a hierarchical porous char, SCCA/Zn, with the largest SBET of 867.6 m(2) g(-1) due to the fact that the former contributes to the fabrication of macro-pores, which provides more space for fabricating meso- and micro-pores by ZnCl2 activation. Although the SBET of SCCA/Zn was 15% less than that of activated carbon fiber (ACF, SBET=999.5 m(2) g(-1)), SCCA/Zn had a higher toluene adsorption capacity (0.83 g g(-1)) than ACF. The inconsistence between their SBET and adsorption capacity can be ascribed to the strong hydrophobic property of SCCA/Zn.

Comparision of real waste (MSW and MPW) pyrolysis in batch reactor over different catalysts. Part I: product yields, gas and pyrolysis oil properties

Pyrolysis of municipal solid waste (MSW) and municipal plastic waste (MPW) have been investigated in batch reactor at 500, 550 and 600°C both in absence and presence of catalysts (Y-zeolite, β-zeolite, equilibrium FCC, MoO3, Ni-Mo-catalyst, HZSM-5 and Al(OH)3). The effect of the parameters on the product properties was investigated. Products were characterized using gas-chromatography, GC/MS, (13)C NMR. Yields of volatile fractions increased, while reaction time necessity for the total cracking decreased in the presence of catalysts. Catalysts have productivity and selectivity in converting aliphatic hydrocarbons to aromatic and cyclic compounds in oil products. Gases from MSW consisted of hydrogen CO, CO2, while exclusively hydrogen and hydrocarbons were detected from MPW. Catalyst efficiency was higher using MPW than MSW. Pyrolysis oils contained aliphatic hydrocarbons, aromatics, cyclic compounds and less ketones, alcohols, acids or esters depending on the raw materials.