Facile fabrication of mixed matrix membranes containing 6FDA-durene polyimide and ZIF-8 nanofillers for CO 2 capture

How Can the Filler-Polymer Interaction in Mixed Matrix Membranes Be Enhanced?

Mixed matrix membranes (MMMs) constitute a type of molecular separation membranes in which a nanomaterial type filler is dispersed in a given polymer to enhance its selective permeation ability. The key issue in MMMs is the establishing of a proper filler-polymer interaction to avoid non-selective transport paths while increasing permeability but also to improve other membrane properties such as aging and plasticization. Along the pass years several strategies have been applied to enhance the physicochemical interaction between the fillers (e. g. silicas, zeolites, porous coordination polymers, carbonaceous materials, etc.) and the membrane polymers: increase of external surface area, priming, use of intrinsically more compatible fillers, in situ synthesis of filler, in situ polymerization, polymer side-chain modification and post-synthetic modification of filler.

Defect-Engineered Metal-Organic Framework/Polyimide Mixed Matrix Membrane for CO2 Separation

Defect-engineered metal-organic frameworks (MOFs) with outstanding structural and chemical features have become excellent candidates for specific separation applications. The introduction of structural defects in MOFs as an efficient approach to manipulate their functionality provides excellent opportunities for the preparation of MOF-based mixed matrix membranes (MMMs). However, the use of this strategy to adjust the properties and develop the separation performance of gas separation membranes is still in its early stages. Here, a novel defect-engineered MOF (quasi ZrFum or Q-ZrFum) was synthesized via a controlled thermal deligandation process and incorporated into a CO2-philic 6FDA-durene polyimide (PI) matrix to form Q-ZrFum loaded MMMs. Defect-engineered MOFs and fabricated MMMs were investigated regarding their characteristic properties and separation performance. The incorporation of defects into the MOF structure increases the pore size and provides unsaturated active metal sites that positively affect CO2 molecule transport. The interfacial compatibility between the Q-ZrFum particles and the PI matrix increases via the deligandation process, which improves the mechanical strength of Q-ZrFum loaded membranes. MMM containing 5 wt.% of defect-engineered Q-ZrFum exhibits excellent CO2 permeability of 1308 Barrer, which increased by 99 % compared to the pure PI membrane (656 Barrer) at a feed pressure of 2 bar. CO2/CH4 and CO2/N2 selectivity reached 44 and 26.6 which increased by about 70 and 16 %, respectively. This study emphasizes that defect-engineered MOFs can be promising candidates for use as fillers in the preparation of MMMs for the future development of membrane-based gas separation applications.

Investigation of transport properties of 6FDA-durene polymeric membrane for landfill gas application using molecular simulation approach

Gas separation of carbon dioxide (CO₂) and methane (CH₄) from landfill gas (LFG) is very crucial to be undertaken to treat significant greenhouse gases (GHG) emitted to the atmosphere. Among the well-developed conventional technologies, membrane has drawn a huge attraction from many researchers to leverage on its application, which favors an efficient and environmentally safe process. In membrane technology, inorganic membrane type requires a complex and pricey fabrication process which is contradictory from the polymeric membrane features. The impressive gas permeability and acceptable value of selectivity possessed by polymeric membranes has contributed to its main attractiveness over the other types of membranes available. Besides, the frequent approach used which is through experimental methods requires complicated procedures and possess high difficulty to obtain a defect-free membrane sample. In this work, 6FDA-durene has been investigated by employing a molecular simulation approach to further examine its fractional free volume within the membrane matrix and transport properties. The structure creation of complete framework and the analysis of project deliverables has been adopted through a molecular dynamic simulation in Materials Studio software. FFV value obtained based on the simulated framework is 0.1743 which establishes about 3.15% deviation to the published experimental works. Upon the increment of operating temperature, most of the gasses would be in their activation condition and possess higher gas diffusivities and permeabilities. However, with increasing operating pressure simulation, the membrane framework was compressed and reached its asymptotic limit at 7 atm which acts as a maximum point when the membrane system becomes saturated. In both cases, the selectivity of CO₂/CH₄ gas pairs are validated with low percentage deviation (less than 10%) towards the reported experimental works hence affirms the reliability of results and methodology conducted.

RSM Modeling and Optimization of CO2 Separation from High CO2 Feed Concentration over Functionalized Membrane

The challenges in developing high CO₂ gas fields are governed by several factors such as reservoir condition, feed gas composition, operational pressure and temperature, and selection of appropriate technologies for bulk CO₂ separation. Thus, in this work, we report an optimization study on the separation of CO₂ from CH₄ at high CO₂ feed concentration over a functionalized mixed matrix membrane using a statistical tool, response surface methodology (RSM) statistical coupled with central composite design (CCD). The functionalized mixed matrix membrane containing NH₂-MIL-125 (Ti) and 6FDA-durene, fabricated in our previous study, was used to perform the separation performance under three operational parameters, namely, feed pressure, temperature, and CO₂ feed concentration, ranging from 3.5–12.5 bar, 30.0–50.0 °C and 15–70 mol%, respectively. The CO₂ permeability and CO₂/CH₄ separation factor obtained from the experimental work were varied from 293.2–794.4 Barrer and 5.3–13.0, respectively. In addition, the optimum operational parameters were found at a feed pressure of 12.5 bar, a temperature of 34.7 °C, and a CO₂ feed concentration of 70 mol%, which yielded the highest CO₂ permeability of 609.3 Barrer and a CO₂/CH₄ separation factor of 11.6. The average errors between the experimental data and data predicted by the model for CO₂ permeability and CO₂/CH₄ separation factor were 5.1% and 3.3%, respectively, confirming the validity of the proposed model. Overall, the findings of this work provide insights into the future utilization of NH₂-MIL-125 (Ti)/6FDA-based mixed matrix membranes in real natural gas purification applications.

The prospect of synthesis of PES/PEG blend membranes using blend NMP/DMF for CO2/N2 separation

Carbon dioxide (CO2) emissions have been the root cause for anthropogenic climate change. Decarbonisation strategies, particularly carbon capture and storage (CCS) are crucial for mitigating the risk of global warming. Among all current CO2 separation technologies, membrane separation has the biggest potential for CCS as it is inexpensive, highly efficient, and simple to operate. Polymeric membranes are the preferred choice for the gas separation industry due to simpler methods of fabrication and lower costs compared to inorganic or mixed matrix membranes (MMMs). However, plasticisation and upper-bound trade-off between selectivity and permeability has limited the gas separation performance of polymeric membranes. Recently, researchers have found that the blending of glassy and rubbery polymers can effectively minimise trade-off between selectivity and permeability. Glassy poly(ethersulfone) (PES) and rubbery poly(ethylene) glycol (PEG) are polymers that are known to have a high affinity towards CO2. In this paper, PEG and PES are reviewed as potential polymer blend that can yield a final membrane with high CO2 permeance and CO2/nitrogen (N2) selectivity. Gas separation properties can be enhanced by using different solvents in the phase-inversion process. N-Methyl-2-Pyrrolidone (NMP) and Dimethylformamide (DMF) are common industrial solvents used for membrane fabrication. Both NMP and DMF are reviewed as prospective solvent blend that can improve the morphology and separation properties of PES/PEG blend membranes due to their effects on the membrane structure which increases permeation as well as selectivity. Thus, a PES/PEG blend polymeric membrane fabricated using NMP and DMF solvents is believed to be a major prospect for CO2/N2 gas separation.

6FDA-DAM:DABA Co-Polyimide Mixed Matrix Membranes with GO and ZIF-8 Mixtures for Effective CO2/CH4 Separation

This work presents the gas separation evaluation of 6FDA-DAM:DABA (3:1) co-polyimide and its enhanced mixed matrix membranes (MMMs) with graphene oxide (GO) and ZIF-8 (particle size of <40 nm). The 6FDA-copolyimide was obtained through two-stage poly-condensation polymerization, while the ZIF-8 nanoparticles were synthesized using the dry and wet method. The MMMs were preliminarily prepared with 1–4 wt.% GO and 5–15 wt.% ZIF-8 filler loading independently. Based on the best performing GO MMM, the study proceeded with making MMMs based on the mixtures of GO and ZIF-8 with a fixed 1 wt.% GO content (related to the polymer matrix) and varied ZIF-8 loadings. All the materials were characterized thoroughly using TGA, FTIR, XRD, and FESEM. The gas separation was measured with 50:50 vol.% CO₂:CH₄ binary mixture at 2 bar feed pressure and 25 °C. The pristine 6FDA-copolyimide showed CO₂ permeability (P_CO2) of 147 Barrer and CO₂/CH₄ selectivity (α_CO2/CH4) of 47.5. At the optimum GO loading (1 wt.%), the P_CO2 and α_CO2/CH4 were improved by 22% and 7%, respectively. A combination of GO (1 wt.%)/ZIF-8 fillers tremendously improves its P_CO2; by 990% for GO/ZIF-8 (5 wt.%) and 1.124% for GO/ZIF-8 (10 wt.%). Regrettably, the MMMs lost their selectivity by 16–55% due to the non-selective filler-polymer interfacial voids. However, the hybrid MMM performances still resided close to the 2019 upper bound and showed good performance stability when tested at different feed pressure conditions.

Tailoring CO2/CH4 Separation Performance of Mixed Matrix Membranes by Using ZIF-8 Particles Functionalized with Different Amine Groups

CO₂ separation from CH₄ by using mixed matrix membranes has received great attention due to its higher separation performance compared to neat polymeric membrane. However, Robeson’s trade-off between permeability and selectivity still remains a major challenge for mixed matrix membrane in CO₂/CH₄ separation. In this work, we report the preparation, characterization and CO₂/CH₄ gas separation properties of mixed matrix membranes containing 6FDA-durene polyimide and ZIF-8 particles functionalized with different types of amine groups. The purpose of introducing amino-functional groups into the filler is to improve the interaction between the filler and polymer, thus enhancing the CO₂ /CH₄ separation properties. ZIF-8 were functionalized with three differents amino-functional group including 3-(Trimethoxysilyl)propylamine (APTMS), N-[3-(Dimethoxymethylsilyl)propyl ethylenediamine (AAPTMS) and N¹-(3-Trimethoxysilylpropyl) diethylenetriamine (AEPTMS). The structural and morphology properties of the resultant membranes were characterized by using different analytical tools. Subsequently, the permeability of CO₂ and CH₄ gases over the resultant membranes were measured. The results showed that the membrane containing 0.5 wt% AAPTMS-functionalized ZIF-8 in 6FDA- durene polymer matrix displayed highest CO₂ permeability of 825 Barrer and CO₂/CH₄ ideal selectivity of 26.2, which successfully lies on Robeson upper bound limit.

Effect of a Different Number of Amine-Functional Groups on the Gas Sorption and Permeation Behavior of a Hybrid Membrane Comprising of Impregnated Linde T and 4,4'- (Hexafluoroisopropylidene) Diphthalic Anhydride-Derived Polyimide

The bottleneck of conventional polymeric membranes applied in industry has a tradeoff between permeability and selectivity that deters its widespread expansion. This can be circumvented through a hybrid membrane that utilizes the advantages of inorganic and polymer materials to improve the gas separation performance. The approach can be further enhanced through the incorporation of amine-impregnated fillers that has the potential to minimize defects while simultaneously enhancing gas affinity. An innovative combination between impregnated Linde T with different numbers of amine-functional groups (i.e., monoamine, diamine, and triamine) and 4,4′-(hexafluoroisopropylidene) diphthalic anhydride (6FDA)-derived polyimide has been elucidated to explore its potential in CO₂/CH₄ separation. Detailed physical properties (i.e., free volume and glass transition temperature) and gas transport behavior (i.e., solubility, permeability, and diffusivity) of the fabricated membranes have been examined to unveil the effect of different numbers of amine-functional groups in Linde T fillers. It was found that a hybrid membrane impregnated with Linde T using a diamine functional group demonstrated the highest improvement compared to a pristine polyimide with 3.75- and 1.75-fold enhancements in CO₂/CH₄ selectivities and CO₂ permeability, respectively, which successfully lies on the 2008 Robeson’s upper bound. The novel coupling of diamine-impregnated Linde T and 6FDA-derived polyimide is a promising candidate for application in large-scale CO₂ removal processes.

Mixed matrix membranes for hydrocarbons separation and recovery: a critical review

The separation and purification of light hydrocarbons are significant challenges in the petrochemical and chemical industries. Because of the growing demand for light hydrocarbons and the environmental and economic issues of traditional separation technologies, much effort has been devoted to developing highly efficient separation techniques. Accordingly, polymeric membranes have gained increasing attention because of their low costs and energy requirements compared with other technologies; however, their industrial exploitation is often hampered because of the trade-off between selectivity and permeability. In this regard, high-performance mixed matrix membranes (MMMs) are prepared by embedding various organic and/or inorganic fillers into polymeric materials. MMMs exhibit the advantageous and disadvantageous properties of both polymer and filler materials. In this review, the influence of filler on polymer chain packing and membrane sieving properties are discussed. Furthermore, the influential parameters affecting MMMs affinity toward hydrocarbons separation are addressed. Selection criteria for a suitable combination of polymer and filler are discussed. Moreover, the challenges arising from polymer/filler interactions are analyzed to allow for the successful implementation of this promising class of membranes.

Electrospun Polyimide/Metal-Organic Framework Nanofibrous Membrane with Superior Thermal Stability for Efficient PM2.5 Capture

Particulate matter (PM) pollution is a serious threat to human health. Zeolitic imidazolate framework-8 (ZIF-8) is a kind of metal-organic framework, and ZIF-8 not only can capture PM_2.5 efficiently but also possesses excellent chemical and thermal stability. In this study, ZIF-8-modified soluble polyimide (PI) nanofibrous membranes were prepared via an electrospinning process. As a result, the PI-ZIF membrane shows high PM_2.5 filtration efficiency (up to 96.6 ± 2.9%), superior thermal stability (up to 300 °C), good transmittance, excellent mechanical properties, and low pressure drop. The prepared PI-ZIF membrane with excellent comprehensive property shows a promising application in PM_2.5 capture, especially in harsh conditions.