A cadaveric validation of a method based on impact analysis to monitor the femoral stem insertion

An Instrumented Hammer to Detect the Bone Transitions During an High Tibial Osteotomy: An Animal Study

High tibial osteotomy is a common procedure for knee osteoarthritis during which the surgeon partially opens the tibia and must stop impacting when cortical bone is reached by the osteotome. Surgeons rely on their proprioception and fluoroscopy to conduct the surgery. Our group has developed an instrumented hammer to assess the mechanical properties of the material surrounding the osteotome tip. The aim of this ex vivo study is to determine whether this hammer can be used to detect the transition from cortical to trabecular bone and vice versa. Osteotomies were performed until rupture in pig tibia using the instrumented hammer. An algorithm was developed to detect both transitions based on the relative variation of an indicator derived from the time variation of the force. The detection by the algorithm of both transitions was compared with the position of the osteotome measured with a video camera and with surgeon proprioception. The difference between the detection of the video and the algorithm (respectively, the video and the surgeon; the surgeon and the algorithm) is 1.0±1.5 impacts (respectively, 0.5±0.6 impacts; 1.4±1.8 impacts), for the detection of the transition from the cortical to trabecular bone. For the transition from the trabecular to cortical bone, the difference is 3.6±2.6 impacts (respectively, 3.9±2.4 impacts; 0.8±0.9 impacts), and the detection by the algorithm was always done before the sample rupture. This ex vivo study demonstrates that this method could prevent impacts leading to hinge rupture.

Dynamic response of soft tissue can be disregarded during femoral stem impaction

BACKGROUND

In cementless total hip arthroplasty stems are inserted into the bone by mallet blows. Surgeons are not instructed to adjust the force of their blows to differences among patients especially with regard to weight. Whether this is linked to complications is yet unknown. This study investigated factors that could affect the mechanical behavior of the femur-tissue system.

METHODS

Four cadavers were subject to two total hip arthroplasties by the same surgeon - one side via a lateral approach and the contralateral side via a direct anterior approach. A mass-spring-damper model was used to replicate the mechanical response of the femur-tissue system of the cadavers and make them comparable.

FINDINGS

The mechanical response in terms of mass-spring-damper parameters differed between the approaches (lateral: 16.5 kg, 29.7 N/mm, 467.1 Ns/m; direct anterior: 11.5 kg, 41.7 N/mm, 553.0 Ns/m).

INTERPRETATION

Common metal-on-metal mallet blows in surgery are very short and mostly excite high frequencies that are clearly above the natural frequency of the femur-tissue system. Those overcritical force impulses make the stem slide into the femur before the bone can even start moving. Hence, the individual mechanical behavior of the femur-tissue system can be disregarded provided that the force is applied with very short blows. This needs to be considered for any attempt to replace the mallet in the operation theater (e.g. automated surgical impaction tools) or to modify the mallet (e.g. alternative tip material). Furthermore, it may provide guidance on the fixation of femurs in in vitro testing to mimic surgical reality.

Assessment of the Mechanical Properties of Soft Tissue Phantoms Using Impact Analysis

Skin physiopathological conditions have a strong influence on its biomechanical properties. However, it remains difficult to accurately assess the surface stiffness of soft tissues. The aim of this study was to evaluate the performances of an impact-based analysis method (IBAM) and to compare them with those of an existing digital palpation device, MyotonPro®. The IBAM is based on the impact of an instrumented hammer equipped with a force sensor on a cylindrical punch in contact with agar-based phantoms mimicking soft tissues. The indicator Δt is estimated by analyzing the force signal obtained from the instrumented hammer. Various phantom geometries, stiffnesses and structures (homogeneous and bilayer) were used to estimate the performances of both methods. Measurements show that the IBAM is sensitive to a volume of interest equivalent to a sphere approximately twice the punch diameter. The sensitivity of the IBAM to changes in Young's modulus is similar to that of dynamic mechanical analysis (DMA) and significantly better compared to MyotonPro. The axial (respectively, lateral) resolution is two (respectively, five) times lower with the IBAM than with MyotonPro. The present study paves the way for the development of a simple, quantitative and non-invasive method to measure skin biomechanical properties.

A finite element model to simulate intraoperative fractures in cementless hip stem designs

Intraoperative femur fractures are a complication of hip arthroplasty, strongly related to the cementless stem design; this kind of fracture is not always recognised during surgery, and revision surgery may be necessary. The present study aimed to simulate intraoperative crack propagation during stem implantation using subject-specific quasi-static finite element models. Eleven subject-specific finite element femur models were built starting from CT data, and the implant pose and size of a non-commercial cementless stem were identified. The model boundary conditions were set with a compressive load from 1000 N to 10 000 N, to simulate the surgeon's hammering, and element deactivation was used to model the crack propagation. Two damage quantifiers were analysed to identify a threshold value that would allow us to assess if a fracture occurred. A methodology to assess the primary stability of the stem during insertion was also proposed, based on a push-out test. Crack propagation up to the surface was obtained in six patients; in two cases there was no crack generation, while in three patients the crack did not reach the external surface. This study demonstrates the possibility to simulate the propagation of the fracture intraoperatively during hip replacement surgery and generate quantitative information about the bone damage using a virtual cohort of simulated patients with anatomical and physiological variability.

An Instrumented Hammer to Detect the Rupture of the Pterygoid Plates

PURPOSE

Craniofacial osteotomies involving pterygomaxillary disjunction are common procedures in maxillofacial surgery. Surgeons still rely on their proprioception to determine when to stop impacting the osteotome, which is important to avoid complications such as dental damage and bleeding. Our group has developed a technique consisting in using an instrumented hammer that can provide information on the mechanical properties of the tissue located around the osteotome tip. The aim of this study is to determine whether a mallet instrumented with a force sensor can be used to predict the crossing of the osteotome through the pterygoid plates.

METHODS

31 osteotomies were carried out in 16 lamb skulls. For each impact, the force signal obtained was analysed using a dedicated signal processing technique. A prediction algorithm based on an SVM classifier and a cost matrix was applied to the database.

RESULTS

We showed that the device could always detect the crossing of the osteotome, sometimes before its occurrence. The prediction accuracy of the device was 94.7%. The method seemed to be sensitive to the thickness of the plate and to crack apparition and propagation.

CONCLUSION

These results pave the way for the development of a per-operative decision support system in maxillofacial surgery.

Preventing cortical breaches with impact analysis during spinal instrumentation surgery

Patient integrity and implant primary stability can be jeopardized when cortical breaches caused by either the pedicle finder (PF) or the implant occur during pedicle screw placement. The aim of this study was to evaluate the potential of impact analysis performed on the PF and on the surgical screwdriver (SS) as a method to detect bone perforations during spinal instrumentation surgery. An indicator was derived from the temporal variation of the impact force signal recorded by an instrumented hammer (IH) impacting the surgical instruments. This indicator depends on the impacted system rigidity. Its sensitivity to the perforation of the interface between trabecular and cortical bone mimicking phantoms has been investigated. Five typical variations of the indicator were identified. A reproducibility analysis performed on all perforations showed that the PF impulse behavior is sensitive to insertion depth, cortical bone entry and cortical bone fracture and the SS impulse behavior could assess optimal screw anchorage.

Small design modifications can improve the primary stability of a fully coated tapered wedge hip stem

Increasing the stem size during surgery is associated with a higher incidence of intraoperative periprosthetic fractures in cementless total hip arthroplasty with fully coated tapered wedge stems, especially in femurs of Dorr type A. If in contrast a stem is implanted and sufficient primary stability is not achieved, such preventing successful osseointegration due to increased micromotions, it may also fail, especially if the stem is undersized. Stem loosening or periprosthetic fractures due to stem subsidence can be the consequence. The adaptation of an established stem design to femurs of Dorr type A by design modifications, which increase the stem width proximally combined with a smaller stem tip and an overall shorter stem, might reduce the risk of distal locking of a proximally inadequately fixed stem and provide increased stability. The aim of this study was to investigate whether such a modified stem design provides improved primary stability without increasing the periprosthetic fracture risk compared to the established stem design. The established (Corail, DePuy Synthes, Warsaw, IN, US) and modified stem designs (Emphasys, DePuy Synthes, Warsaw, IN, US) were implanted in cadaveric femur pairs (n = 6 pairs) using the respective instruments. Broaching and implantation forces were recorded and the contact areas between the prepared cavity and the stem determined. Implanted stems were subjected to two different cyclic loading conditions according to ISO 7206-4 using a material testing machine (1 Hz, 600 cycles @ 80 to 800 N, 600 cycles @ 80 to 1600 N). Translational and rotational relative motions between stem and femur were recorded using digital image correlation. Broaching and implantation forces for the modified stem were up to 40% higher (p = 0.024), achieving a 23% larger contact area between stem and bone (R2 = 0.694, p = 0.039) resulting in a four times lower subsidence during loading (p = 0.028). The slight design modifications showed the desired effect in this in-vitro study resulting in a higher primary stability suggesting a reduced risk of loosening. The higher forces required during the preparation of the cavity with the new broaches and during implantation of the stem could bare an increased risk for intraoperative periprosthetic fractures, which did not occur in this study.

In-silico modelling of multi-strike insertion and torsional resistance of tapered revision hip stems: Insight into spline design philosophy

Despite the clinical success of tapered splined titanium stems, a knowledge gap still exists between spline design and its primary mechanical stability, which is critical to the long-term success of revision hip arthroplasty. Additionally, almost all published pre-clinical studies relied on resource-intensive benchtop and cadaveric testing. Hence, the present study developed a novel computational model to investigate effects of spline geometry and configuration on axial and torsional stability of tapered stem. Dynamic explicit Finite Element Analysis coupled with a state-of-the-art adaptive meshing technique was used to simulate the highly non-linear contacts and large bony material deformations. Hybridising primary straight splines with secondary angled splines results in 41% and 10% increases of peak insertion force and post-seating moment than the predicate device for the same seating position. The primary straight splines cut at multiple circumferential bony locations, enhancing torsional stability; while the alternatively placed secondary angled splines form wedges with the bone, providing reliable seating and additional torsional resistance. To the best knowledge of the author, this is the first in-silico investigation of its kind to simulate multi-strike seating and torsional resistance of revision hip stems, offering an effective and efficient platform for future multi-factorial parametric study and uncertainty quantification.

Recent advances in the direct anterior approach to total hip arthroplasty: a surgeon's perspective

INTRODUCTION

The direct anterior approach (DAA) has its origins in the first and oldest approach for hip replacement in the literature, but at the same time it would not be fanciful to suggest its increasing popularity as the latest approach for hip replacement procedures, especially among younger surgeons. However, in a geographical context, the DAA is not considered the major approach in most countries. Moreover, the term DAA encompasses numerous variations in terms of technique.

AREAS COVERED

In this narrative review, we describe our recent experience of advances in the DAA in terms of improved techniques and devices, along with some of its disadvantages. Also, we express our perspective on its future application.

EXPERT OPINIONS

The DAA is established as one of exemplary approaches to THA. The use of fluoroscopy, the traction table, and appropriate soft tissue management has become essential in the DAA for a safe and trouble-free procedure with adequate patient comfort. With the combination of recent technologies such as robotics, three-dimensional preoperative planning, and artificial intelligence (AI)-based surgeon assist systems, we can look forward to the DAA being performed more efficiently in the future.

Detection of periprosthetic fractures around the femoral stem by resonance frequency analysis: An in vitro study

Periprosthetic femoral bone fractures are frequent complications of Total Hip Arthroplasty (THA) and may occur during the insertion of uncemented Femoral Stems (FS), due to the nature of the press-fit fixation. Such fracture may lead to the surgical failure of the THA and require a revision surgery, which may have dramatic consequences. Therefore, an early detection of intra-operative fractures is important to avoid worsening the fracture and/or to enable a peroperative treatment. The aim of this in vitro study is to determine the sensitivity of a method based on resonance frequency analysis of the bone-stem-ancillary system for periprosthetic fractures detection. A periprosthetic fracture was artificially created close to the lesser-trochanter of 10 femoral bone mimicking phantoms. The bone-stem-ancillary resonance frequencies in the range (2-12) kHz were measured on an ancillary instrumented with piezoelectric sensors, which was fixed to the femoral stem. The measurements were repeated for different fracture lengths from 4 to 55 mm. The results show a decrease of the resonance frequencies due to the fracture occurrence and propagation. The frequency shift reached up to 170 Hz. The minimum fracture length that can be detected varies from 3.1±1.7 mm to 5.9±1.9 mm according to the mode and to the specimen. A significantly higher sensitivity (p = 0.011) was obtained for a resonance frequency around 10.6 kHz, corresponding to a mode vibrating in a plane perpendicular to the fracture. This study opens new paths toward the development of non-invasive vibration-based methods for intra-operative periprosthetic fractures detection.

Using an Instrumented Hammer to Predict the Rupture of Bone Samples Subject to an Osteotomy

Osteotomies are common procedures in maxillofacial and orthopedic surgery. The surgeons still rely on their proprioception to control the progression of the osteotome. Our group has developed an instrumented hammer that was shown to provide information on the biomechanical properties of the tissue located around the osteotome tip. The objective of this study is to determine if this approach may be used to predict the rupture of a bone sample thanks to an instrumented hammer equipped with a force sensor. For each impact, an indicator τ is extracted from the signal corresponding to the variation of the force as a function of time. A linear by part regression analysis is applied to the curve corresponding to the variation of τ as a function of the distance d between the tip of the osteotome and the end of the sample. The experiments were conducted with plywood and bovine trabecular bone samples. The results show that τ starts increasing when the value of d is lower than 2.6 mm on average, which therefore corresponds to a typical threshold detection distance between the osteotome tip and the sample end. These findings open new paths for the development of this instrumented surgical hammer.

A parametric numerical analysis of femoral stem impaction

Press-fitted implants are implanted by impaction to ensure adequate seating, but without overloading the components, the surgeon, or the patient. To understand this interrelationship a uniaxial discretised model of the hammer/introducer/implant/bone/soft-tissues was developed. A parametric analysis of applied energy, component materials and geometry, and interactions between implant and bone and between bone and soft-tissues was performed, with implant seating and component stresses as outcome variables. To reduce the impaction effort (energy) required by the surgeon for implant seating and also reduce stresses in the hardware the following outcomes were observed: Reduce energy per hit with more hits / Increase hammer mass / Decrease introducer mass / Increase implant-bone resistance (eg stem roughness). Hardware stiffness and patient mechanics were found to be less important and soft tissue forces, due to inertial protection by the bone mass, were so low that their damage would be unlikely. This simple model provides a basic understanding of how stress waves travel through the impacted system, and an understanding of their relevance to implantation technique and component design.

Modal Analysis of the Ancillary During Femoral Stem Insertion: A Study on Bone Mimicking Phantoms

The femoral stem primary stability achieved by the impaction of an ancillary during its insertion is an important factor of success in cementless surgery. However, surgeons still rely on their proprioception, making the process highly subjective. The use of Experimental Modal Analysis (EMA) without sensor nor probe fixation on the implant or on the bone is a promising non destructive approach to determine the femoral stem stability. The aim of this study is to investigate whether EMA performed directly on the ancillary could be used to monitor the femoral stem insertion into the bone. To do so, a cementless femoral stem was inserted into 10 bone phantoms of human femurs and EMA was carried out on the ancillary using a dedicated impact hammer for each insertion step. Two bending modes could be identified in the frequency range [400-8000] Hz for which the resonance frequency was shown to be sensitive to the insertion step and to the bone-implant interface properties. A significant correlation was obtained between the two modal frequencies and the implant insertion depth (R² = 0.95 ± 0.04 and R² = 0.94 ± 0.06). This study opens new paths towards the development of noninvasive vibration based evaluation methods to monitor cementless implant insertion.

Anatomical subject validation of an instrumented hammer using machine learning for the classification of osteotomy fracture in rhinoplasty

Osteotomies during rhinoplasty are usually based on the surgeon's proprioception to determine the number and the strength of the impacts. The aim of this study is to determine whether a hammer instrumented with a force sensor can be used to classify fractures and to determine the location of the osteotome tip. Two lateral osteotomies were realized in nine anatomical subjects using an instrumented hammer recording the evolution of the impact force. Two indicators τ and λ were derived from the signal, and video analysis was used to determine whether the osteotome tip was located in nasal or frontal bone as well as the condition of the bone tissue around the osteotome tip. A machine-learning algorithm was used to predict the condition of bone tissue after each impact. The algorithm was able to predict the condition of the bone after the impacts with an accuracy of 83%, 91%, and 93% when considering a tolerance of 0, 1, and 2 impacts, respectively. Moreover, in nasal bone, the values of τ and λ were significantly lower (p < 10^-10) and higher (p < 10^-4) than in frontal bone, respectively. This study paves the way for the development of the instrumented hammer as a decision support system.

Validation of an Instrumented Hammer for Rhinoplasty Osteotomies: A Cadaveric Study

Background: Osteotomies during rhinoplasty are usually based on surgeon's proprioception to determine the number, energy, and trajectory of impacts. Objective: The first objective was to detect the occurrence of fractures. The second objective was to determine when the thicker frontal bone was encountered by the osteotome. Materials and Methods: An instrumented hammer was used to measure the impact force during lateral osteotomies on nine human anatomic specimens. A prediction algorithm was developed using machine learning techniques, to detect the occurrence of fractures, and the proximity of the osteotome to the frontal bone. Results: The algorithm was able to predict the occurrence of fractures and the proximity to the frontal bone with a prediction rate of 83%, 91%, and 93% when allowing for an error of 0, 1, and 2 impacts, respectively. The location of the osteotome in the frontal bone was predicted with an error of 7.7%. Conclusion: An osteotomy hammer measuring the impact force when performing lateral osteotomies can predict the occurrence of fractures and the proximity to the frontal bone, providing the surgeon with instant feedback.

Ultrasonic assessment of osseointegration phenomena at the bone-implant interface using convolutional neural network

Although endosseous implants are widely used in the clinic, failures still occur and their clinical performance depends on the quality of osseointegration phenomena at the bone-implant interface (BII), which are given by bone ingrowth around the BII. The difficulties in ensuring clinical reliability come from the complex nature of this interphase related to the implant surface roughness and the presence of a soft tissue layer (non-mineralized bone tissue) at the BII. The aim of the present study is to develop a method to assess the soft tissue thickness at the BII based on the analysis of its ultrasonic response using a simulation based-convolution neural network (CNN). A large-annotated dataset was constructed using a two-dimensional finite element model in the frequency domain considering a sinusoidal description of the BII. The proposed network was trained by the synthesized ultrasound responses and was validated by a separate dataset from the training process. The linear correlation between actual and estimated soft tissue thickness shows excellent R² values equal to 99.52% and 99.65% and a narrow limit of agreement corresponding to [ -2.56, 4.32 μm] and [ -15.75, 30.35 μm] of microscopic and macroscopic roughness, respectively, supporting the reliability of the proposed assessment of osseointegration phenomena.

Using an impact hammer to perform biomechanical measurements during osteotomies: Study of an animal model

Osteotomies are common surgical procedures used for instance in rhinoplasty and usually performed using an osteotome impacted by a mallet. Visual control being difficult, osteotomies are often based on the surgeon proprioception to determine the number and energy of each impact. The aim of this study is to determine whether a hammer instrumented with a piezoelectric force sensor can be used to (i) follow the displacement of the osteotome and (ii) determine when the tip of the osteotome arrives in frontal bone, which corresponds to the end of the osteotomy pathway. Seven New Zealand White rabbit heads were collected, and two osteotomies were performed on their left and right nasal bones using the instrumented hammer to record the variation of the force as a function of time during each impact. The second peak time τ was derived from each signal while the displacement of the osteotome tip D was determined using video motion tracking. The results showed a significant correlation between τ and D (ρ² = 0.74), allowing to estimate the displacement of the osteotome through the measurement of τ. The values of τ measured in the frontal bone were significantly lower than in the nasal bone (p<10^-10), which allows to determine the transition between the nasal and frontal bones when τ becomes lower than 0.78 its initial averaged value. Although results should be validated clinically, this technology could be used by surgeons in the future as a decision support system to help assessing the osteotome environment.