Continuous flow synthesis of Ag3PO4 nanoparticles with greater photostability and photocatalytic dye degradation efficiency

A critical review on applications of microreactors for the treatment of polluted water with organic dyes

The scale-down of reaction processes by microreactors enables significant benefits over the applications of conventional reactors due to the intensification of reaction which become an emerging prospect in the environmental engineering. In the last decades, there has been a rapid pollution increase connected with various industries, in particular due to the dye and textile industries, which generate huge amounts of wastewater containing organic dyes. The abatement of dyes in wastewater using microreactors therefore has great potential. This paper reviews a rapidly emerging area of microreactors applications in the removal of dyes from polluted water and describes a survey on recent advances in the development of microreactors in this area. With respect to the nature of the treatment technique, the scope of the literature was divided into several categories - Fenton reaction, ozonation, photocatalytic degradation, reductive degradation, biotreatment, and separative sequestration. This review focusses on summarizing different configurations of reaction conditions of the respective treatment techniques, their efficiency, and, mainly, the characteristics including design, construction materials, and fabrication of microreactors applied. The evaluation and evolution of treatment techniques have also been critically analyzed, and future perspectives are proposed in this work. From the present study, it can be concluded that several treatment methods can be applied for removal of organic dyes in a wide range of microreactor designs. Furthermore, this work showcases how microreactor technology may improve mass transfer as well as treatment efficiency. A novelty of the this review article lies in (i) data analysis with emphasis on reaction conditions as well as microreactor designs, and, based on this, in (ii) the proposition of decision-making algorithm which can facilitate a designing of the dyes removal in microreactors.

Engineering the physical properties and photocatalytic activities of a β-ketoenamine COF using continuous flow synthesis

Covalent Organic Frameworks (COF) having conjugated backbone are an interesting class of metal-free, visible light active, heterogeneous photocatalysts. Interestingly, synthesis of COF using continuous flow process has emerged as an efficient, alternative method when compared to the traditional batch process. Here, we demonstrate the possibility to engineer the physical properties and hence the adsorption and catalytic activities of a β-ketoenamine COF by varying monomer flow rate and microreactor design during the continuous flow synthesis. Crystallinity of the COF increases on varying the monomer flow rate from 100 (S-100) to 500 (S-500) and up to 1000 μLmin-1 (S-1000), in an S-shaped microreactor, resulting in an enhanced surface area: 525, 722 and 1119 m2g-1 respectively. The photophysical properties of the COF are also found to vary significantly with the change in flow synthesis conditions. S-1000 is characterized by the highest adsorption of MB, due to its high surface area and accessible pores. On the other hand, S-500 shows the highest photocurrent, a low recombination of photogenerated charges and the lowest charge transfer resistance. Thus, S-500 is found to be the best photocatalyst for the removal of a model pollutant (methylene blue, MB). Further, enhanced photocatalytic removal of MB using S-500 could be achieved by performing the photocatalysis in continuous flow.

Development of PDMS/TiO2/Ag3PO4 antibacterial coating on 316L/PDMS implants: Evaluation of superhydrophobicity, bio-corrosion, mechanical behaviour, surface nanostructure and chemistry

Nanocomposite coatings based on polydimethylsiloxane were developed by adding silver phosphate and titania nanoparticles with a PDMS pre-layer for 316L stainless steel. FTIR spectra and XRD patterns confirmed the synthesis of TiO2 and Ag3PO4 nanoparticles and nanocomposite coating. FESM and AFM images show that with the increase of Ag3PO4 nanoparticles, the roughness of coatings increased (Ra and Rq for adding 7 wt% of Ag3PO4 coating was 29 and 293 nm). The wettability results demonstrated that the presence of 7 wt% Ag3PO4 nanoparticles in the coating has the highest water contact angle (152 °). Nano-scratch results proved that creating a pre-layer of PDMS can increase the scratch resistance of PDMS + TiO2+Ag3PO4 nanocomposite coating (displacement and scratch coefficient were 408 nm and 0.07μΝ-1/2 with the pre-layer). Corrosion current density of 316lSS with PDMS + TiO2+Ag3PO4 coating was 0.00045 μA/cm2, while for 316LSS with pure PDMS coating was 0.00114 μA/cm2 at 37 °C in PBS solution. The Nyquist curves showed the diameter of the semicircle for the nanocomposite coating was larger than pure PDMS coating, which indicates the higher corrosion resistance of the nanocomposite coating (5.98 × 107 Ω). By increasing Ag3PO4 nanoparticles from 1 to 7 wt%, the number of E. coli bacteria in contact with the nanocomposite decreased significantly from 580000 to 31000 CFU/cm2. In the disk diffusion test, the largest inhibition zone was related to the nanocomposite coating with the addition of 7 wt% Ag3PO4 (23 mm). Therefore, the PDMS + TiO2+Ag3PO4 nanocomposite coating has improved properties such as superhydrophobicity, advanced mechanical behavior, bio-corrosion resistance, and antibacterial activity.

Enhanced simultaneous degradation of simulated dyes using ZnO/GCN heterojunction photocatalyst

The scarcity of water leads to research nowadays to focus on techniques for treating wastewater. Photocatalysis emerged as a technique of interest due to its nature of friendliness. It utilizes light and catalyst to degrade the pollutants. One of the popular catalysts to be used is zinc oxide (ZnO), but its usage is limited due to the high recombination rate of electron-hole pair. Herein, in this study, ZnO is modified with graphitic carbon nitride (GCN), and the GCN loading amount was varied to study the impact on photocatalytic degradation of mixed dye solution. To the best of our knowledge, this is the first work that reports on the degradation of mixed dye solution using modified ZnO with GCN. Structural analysis showed that GCN is present in the composites which proves the success of the modification. Photocatalytic activity revealed that the composite with 5 wt% loading of GCN showed the best activity at a catalyst dosage of 1 g/L with degradation rates of 0.0285, 0.0365, 0.0869, and 0.1758 min-1 for methyl red, methyl orange, rhodamine B, and methylene blue dyes, respectively. This observation is expected due to the formation of heterojunction between ZnO and GCN which creates a synergistic effect and thus led to an improvement in the photocatalytic activity. Based on these results, ZnO modified with GCN has a good potential to be used in the treatment of textile wastewater which consists of various dye mixtures.

Assessment of Performance of Photocatalytic Nanostructured Materials with Varied Morphology Based on Reaction Conditions

Synthesis of nanomaterials with specific morphology is an essential aspect for the optimisation of its properties and applications. The application of nanomaterials is being discussed in a wide range of areas, one of which is directly relevant to the environment through photocatalysis. To produce an effective photocatalyst for environmental applications, morphology plays an important role as it affects the surface area, interfaces, crystal facets and active sites, which ultimately affects efficiency. The method of synthesis and synthesis temperature can be the basic considerations for the evaluation of a particular nanomaterial. In this study, we have considered the aspects of morphology with a basic understanding and analyzed them in terms of nanomaterial efficacy in photocatalysis. Different morphologies of specific nanomaterials such as titanium dioxide, zinc oxide, silver phosphate, cadmium sulphide and zinc titanate have been discussed to come to reasonable conclusions. Morphologies such as nanorods, nanoflower, nanospindles, nanosheets, nanospheres and nanoparticles were compared within and outside the domain of given nanomaterials. The different synthesis strategies adopted for a specific morphology have been compared with the photocatalytic performance. It has been observed that nanomaterials with similar band gaps show different performances, which can be linked with the reaction conditions and their nanomorphology as well. Materials with similar morphological structures show different photocatalytic performances. TiO₂ nanorods appear to have the best features of efficient photocatalyst, while the nanoflowers show very low efficiency. For CdS, the nanoflower is the best morphology for photocatalysis. It appears that high surface area is the key apart from the morphology, which controls the efficiency. The overall understanding by analyzing all the available information has enumerated a path to select an effective photocatalyst amongst the several nanomaterials available. Such an analysis and comparison is unique and has provided a handle to select the effective morphology of nanomaterials for photocatalytic applications.

Fast and efficient degradation of water pollutant dyes and fungicide by novel sulfur-doped graphene oxide-modified Ag3PO4 nanocomposite

The sulfur-doped graphene oxide (sGO)-integrated Ag₃PO₄ composite displayed very high catalytic activity toward prominent water pollutants like textile dyes and fungicide under sunlight. The optimum amount of sGO doping was found as 5% for degradation. The novel composite degraded 99% of methylene blue (MB) in only 5 min of sunlight exposure, which is 16 and 8 times faster than Ag₃PO₄ and 5% GO-Ag₃PO₄. High mineralization was observed for MB with a total organic carbon (TOC) removal of 98% in 30 min. The composite mineralized rhodamine B, methyl orange, and acid red 18 dyes with a TOC removal above 95%. Moreover, a toxic dithiocarbamate fungicide thiram was degraded in 1 h with a TOC removal of 82% leaving less toxic thiourea. The formation of sGO-Ag₃PO₄ n-n heterojunction increases charge transport and photocatalytic activity of the composite to incredible extent along with hollow morphology and in situ formed Ag nanoparticles (AgNPs).

Microflow synthesis and enhanced photocatalytic dye degradation performance of antibacterial Bi2O3 nanoparticles

Microreactors can play a crucial role in synthesis and rapid testing of various nanocatalyst to be used in addressing the issue of environmental contamination. We have reported the rapid fabrication of polydimethylsiloxane (PDMS) and poly(methyl methacrylate) (PMMA)-based microreactor for the flow synthesis and enhanced inline photocatalysis of bismuth oxide (Bi2O3) nanoparticles. A T-shaped microreactor with uniform circular cross-sectional channel having inner diameter of 450 μm was utilized for synthesizing Bi2O3 nanoparticles with narrow size distribution. Further, photocatalytic dye degradation efficiency for methyl orange (MO) was recorded by coating these Bi2O3 nanoparticles within the inner walls of PMMA-based serpentine microreactors under visible light. The enhanced dye degradation efficiency of as high as 96% within just 15 min of irradiation is reported. A comparative analysis has also been done for both conventional as well as the in-channel photocatalysis highlighting the advantages of microreactor based photocatalysis over the conventional method. Bi2O3 nanoparticles also showed excellent stability even after three cycles indicating reusability of coated microreactors in photocatalysis. The small concentration of as synthesized Bi2O3 nanoparticles also demonstrated high efficacy for the inhibition of Escherichia coli bacterial pathogens.

Continuous Synthesis of Nanocrystals via Flow Chemistry Technology

Modern nanotechnologies bring humanity to a new age, and advanced methods for preparing functional nanocrystals are cornerstones. A considerable variety of nanomaterials has been created over the past decades, but few were prepared on the macro scale, even fewer making it to the stage of industrial production. The gap between academic research and engineering production is expected to be filled by flow chemistry technology, which relies on microreactors. Microreaction devices and technologies for synthesizing different kinds of nanocrystals are discussed from an engineering point of view. The advantages of microreactors, the important features of flow chemistry systems, and methods to apply them in the syntheses of salt, oxide, metal, alloy, and quantum dot nanomaterials are summarized. To further exhibit the scaling-up of nanocrystal synthesis, recent reports on using microreactors with gram per hour and larger production rates are highlighted. Finally, an industrial example for preparing 10 tons of CaCO₃ nanoparticles per day is introduced, which shows the great potential for flow chemistry processes to transfer lab research to industry.