Material gap membrane distillation: A new design for water vapor flux enhancement

Biomass-Derived Carbon and Carbon Nanofiber-Integrated Electrospun Janus Membranes: A New Frontier in Membrane Distillation

Membrane distillation (MD) is an emerging desalination technique that uses low-grade energy to extract water vapor from saline solutions. In a thermally driven MD system, achieving a lower heat transfer and a higher mass transportation rate is desirable. To balance the trade-off between heat transfer and mass transportation, we developed novel dual-layered electrospun Janus nanofibrous membranes in this study, showing asymmetric wettability on each layer. The developed Janus membrane was constructed with a bottom hydrophilic layer composed of PVDF-co-HFP/biomass-derived jute carbon (JC) particles, and the top hydrophobic layer was formed using PH/carbon nanofibers (PH/CNF). The effect of distinct carbon nanoparticles on the prepared membranes was investigated by analyzing their chemical structure, morphology, water contact angle (WCA), pore size, porosity, thickness, liquid entry pressure, and mechanical and thermal stability. The hydrophobic layer of the optimized Janus membrane exhibited a WCA of 138 ± 1°, and the hydrophilic surface showed 72 ± 4°. Additionally, the optimized Janus membrane composed of a hydrophobic PH/0.5 wt % CNF layer and PH/0.5 wt % JC hydrophilic layer experienced an outstanding improvement in water flux (with 70 g L-1 of NaCl content), reaching to a value of 71.72 kg m-2 h-1 (∼162% improvement compared to the pristine PH membrane), while maintaining a salt rejection of >99.99% for 24 h of water gap membrane distillation. Notably, the optimum Janus PH-0.5CNF/PH-0.5JC membrane demonstrated an astonishing long-term stability with real seawater, exhibiting a remarkable flux of 78.42 kg m-2 h-1, which is ∼547% higher than commercially available PVDF membranes, while maintaining a salt rejection of 99.98% after 50 h. The proposed strategies provide a novel approach to fabricate an electrospun Janus membrane, and their performance highlights a strong potential candidate to be used in commercial water desalination plants.

Review of Hybrid Membrane Distillation Systems

Membrane distillation (MD) is an attractive separation process that can work with heat sources with low temperature differences and is less sensitive to concentration polarization and membrane fouling than other pressure-driven membrane separation processes, thus allowing it to use low-grade thermal energy, which is helpful to decrease the consumption of energy, treat concentrated solutions, and improve water recovery rate. This paper provides a review of the integration of MD with waste heat and renewable energy, such as solar radiation, salt-gradient solar ponds, and geothermal energy, for desalination. In addition, MD hybrids with pressure-retarded osmosis (PRO), multi-effect distillation (MED), reverse osmosis (RO), crystallization, forward osmosis (FO), and bioreactors to dispose of concentrated solutions are also comprehensively summarized. A critical analysis of the hybrid MD systems will be helpful for the research and development of MD technology and will promote its application. Eventually, a possible research direction for MD is suggested.

Theoretical and experimental investigation of cylindrical air gap membrane distillation system and effect of the membrane support net on its performance

In present study a cylindrical module is studied based on air gap membrane distillation configuration and studied for desalination purpose. A complete theoretical model was developed with consideration of design and operating parameters that enabled a Cylindrical Air Gap Membrane Distillation (CAGMD) module specific performance analysis. Theoretical model was verified with the literature as well as with the experimental results carried out on a lab scale CAGMD module. The effect of support nets which supports the membrane on the air gap side is also discussed on the performance. Support nets made up of four different thermal conductivities material- copper, aluminum, brass and polypropylene (PP) are considered for this study. The effect of feed temperature and flow rate, air gap width, cold flow rate, effect of thermal conductivities of support nets and height of the module was studied on the performance of CAGMD module. Permeate flux, Specific Thermal Energy Consumption (STEC) and the Gained output ratio (GOR) was selected as the performance indicators and the results for all the resulted parameters obtained from experimental and theoretical model falls in good agreement with only 6% deviation, that suggests that the proposed model is best suitable for predicting the behavior of any cylindrical AGMD module with great effectiveness. It is suggested that for better performance of the system feed flow rate, temperature and cold flow rate should be maintained at higher level. Maximum permeate flux achieved from the CAGMD module is 9.22 kg/m2h.

Mineral scaling induced membrane wetting in membrane distillation for water treatment: Fundamental mechanism and mitigation strategies

The scaling-induced wetting phenomenon seriously affects the application of membrane distillation (MD) technology in hypersaline wastewater treatment. Unlike the large amount of researches on membrane scaling and membrane wetting, scaling-induced wetting is not sufficiently studied. In this work, the current research evolvement of scaling-induced wetting in MD was systematically summarized. Firstly, the theories involving scaling-induced wetting were discussed, including evaluation of scaling potential of specific solutions, classical and non-classical crystal nucleation and growth theories, observation and evolution of scaling-induced processes. Secondly, the primary pretreatment methods for alleviating scaling-induced wetting were discussed in detail, focusing on adding agents composed of coagulation, precipitation, oxidation, adsorption and scale inhibitors, filtration including granular filtration, membrane filtration and mesh filtration and application of external fields including sound, light, heat, electromagnetism, magnetism and aeration. Then, the roles of operation conditions and cleaning conditions in alleviating scaling-induced wetting were evaluated. The main operation parameters included temperature, flow rate, pressure, ultrasound, vibration and aeration, while different types of cleaning reagents, cleaning frequency and a series of assisted cleaning measures were summarized. Finally, the challenges and future needs in the application of nucleation theory to scaling-induced wetting, the speculation, monitoring and mitigation of scaling-induced wetting were proposed.

Experimental Investigation of a Plate-Frame Water Gap Membrane Distillation System for Seawater Desalination

This study presented a detailed investigation into the performance of a plate-frame water gap membrane distillation (WGMD) system for the desalination of untreated real seawater. One approach to improving the performance of WGMD is through the proper selection of cooling plate material, which plays a vital role in enhancing the gap vapor condensation process. Hence, the influence of different cooling plate materials was examined and discussed. Furthermore, two different hydrophobic micro-porous polymeric membranes of similar mean pore sizes were utilized in the study. The influence of key operating parameters, including the feed water temperature and flow rate, was examined against the system vapor flux and gained output ratio (GOR). In addition, the used membranes were characterized by means of different techniques in terms of surface morphology, liquid entry pressure, water contact angle, pore size distribution, and porosity. Findings revealed that, at all conditions, the PTFE membrane exhibits superior vapor flux and energy efficiency (GOR), with 9.36% to 14.36% higher flux at a 0.6 to 1.2 L/min feed flow rate when compared to the PVDF membrane. The copper plate, which has the highest thermal conductivity, attained the highest vapor flux, while the acrylic plate, which has an extra-low thermal conductivity, recorded the lowest vapor flux. The increasing order of GOR values for different cooling plates is acrylic < HDPE < copper < aluminum < brass < stainless steel. Results also indicated that increasing the feed temperature increases the vapor flux almost exponentially to a maximum flux value of 30.36 kg/m2hr. The system GOR also improves in a decreasing pattern to a maximum value of 0.4049. Moreover, a long-term test showed that the PTFE membrane, which exhibits superior hydrophobicity, registered better salt rejection stability. The use of copper as a cooling plate material for better system performance is recommended, while cooling plate materials with very low thermal conductivities, such as a low thermally conducting polymer, are discouraged.

Modified Electrospun Membranes Using Different Nanomaterials for Membrane Distillation

Obtaining fresh drinking water is a challenge directly related to the change in agricultural, industrial, and societal demands and pressure. Therefore, the sustainable treatment of saline water to get clean water is a major requirement for human survival. In this review, we have detailed the use of electrospun nanofiber-based membranes (ENMs) for water reclamation improvements with respect to physical and chemical modifications. Although membrane distillation (MD) has been considered a low-cost water reclamation process, especially with the availability of low-grade waste heat sources, significant improvements are still required in terms of preparing efficient membranes with enhanced water flux, anti-fouling, and anti-scaling characteristics. In particular, different types of nanomaterials have been explored as guest molecules for electrospinning with different polymers. Nanomaterials such as metallic organic frameworks (MOFs), zeolites, dioxides, carbon nanotubes (CNTs), etc., have opened unprecedented perspectives for the implementation of the MD process. The integration of nanofillers gives appropriate characteristics to the MD membranes by changing their chemical and physical properties, which significantly enhances energy efficiency without impacting the economic costs. Here, we provide a comprehensive overview of the state-of-the-art status, the opportunities, open challenges, and pitfalls of the emerging field of modified ENMs using different nanomaterials for desalination applications.

Electrosprayed CNTs on Electrospun PVDF-Co-HFP Membrane for Robust Membrane Distillation

In this investigation, the electrospraying of CNTs on an electrospun PVDF-Co-HFP membrane was carried out to fabricate robust membranes for the membrane distillation (MD) process. A CNT-modified PVDF-Co-HFP membrane was heat pressed and characterized for water contact angle, liquid entry pressure (LEP), pore size distribution, tensile strength, and surface morphology. A higher water contact angle, higher liquid entry pressure (LEP), and higher tensile strength were observed in the electrosprayed CNT-coated PVDF-Co-HFP membrane than in the pristine membrane. The MD process test was conducted at varying feed temperatures using a 3.5 wt. % simulated seawater feed solution. The CNT-modified membrane showed an enhancement in the temperature polarization coefficient (TPC) and water permeation flux up to 16% and 24.6%, respectively. Field-effect scanning electron microscopy (FESEM) images of the PVDF-Co-HFP and CNT-modified membranes were observed before and after the MD process. Energy dispersive spectroscopy (EDS) confirmed the presence of inorganic salt ions deposited on the membrane surface after the DCMD process. Permeate water quality and rejection of inorganic salt ions were quantitatively analyzed using ion chromatography (IC) and inductively coupled plasma-mass spectrometry (ICP-MS). The water permeation flux during the 24-h continuous DCMD operation remained constant with a >99.8% inorganic salt rejection.

Breaking the Saturated Vapor Layer with a Thin Porous Membrane

The main idea of membrane distillation is to use a porous hydrophobic membrane as a barrier that isolates vapor from aqueous solutions. It is similar to the evaporation process from a free water surface but introduces solid-liquid interfaces and solid-vapor interfaces to a liquid-vapor interface. The transmembrane mass flux of a membrane-distillation process is affected by the membrane's intrinsic properties and the temperature gradient across the membrane. It is interesting and important to know whether the evaporation process of membrane distillation is faster or slower than that of a free-surface evaporation under the same conditions and know the capacity of the transmembrane mass flux of a membrane-distillation process. In this work, a set of proof-of-principle experiments with various water surface/membrane interfacial conditions is performed. The effect and mechanism of membrane-induced evaporation are investigated. Moreover, a practical engineering model is proposed based on mathematical fitting and audacious simplification, which reflects the capacity of transmembrane flux.

Wave-Powered and Zero-Discharging Membrane-Distillation Desalination System: Conceptual Design and Analysis

There are many islands without full access to electricity around the world. These energy-poor regions generally have drinking water supply issues too. Renewable energy-powered desalination units can convert seawater to freshwater by using such as oceanic wave energy to mitigate the water limitation in small islands. A novel wave-powered floating desalination system (WavoWater) was proposed for easy on-site deployment and minimal environmental impact. WavoWater can produce freshwater using a vacuum-applied air-gap membrane distillation (AGMD) system, and the heat needed for the AGMD is provided through a heat pump powered by wave energy. Small-scale experiments were conducted to estimate the water generation rate of the vacuum-applied AGMD, and the WavoWater system modeling was developed based on the experimental results and wave data observed near the City of Newport, OR, USA. Fast Fourier transform was applied to estimate the wave energy spectrum in a random sea wave state. It was evaluated that 1 m-diameter WavoWater can produce 12.6 kg of fresh water per day with about 3.1 kWh of wave energy. With the performance evaluation, the aspects of zero discharging and minimal environmental impact were also highlighted for the stand-alone wave-powered desalination system.

A Highly Breathable and Machine-Washable ePTFE-Aided Down-Proof Cotton Fabric

Feather and down textiles are widely used in our daily life, especially in winter. However, they are easily drilled out from the fabric body and are difficult to machine-wash, which thereby blocks their widespread application. In order to solve these issues, a highly anti-drilling, breathable and machine-washable ePTFE-aided down-proof cotton fabric was prepared in this work, which was done by modifying a plain-weave cotton fabric with expanded polytetrafluoroethylene (ePTFE) nanofiber membrane via point glue method. The fabrication procedure is simple, scalable and environmentally friendly, which is a prerequisite for large-scale production. The effects of tumble and washing cycles on pore size distribution and the corresponding anti-drilling behavior of the prepared down-proof fabric were systematically investigated. Furthermore, the machine washability, air permeability, thermal insulation and tensile properties of the fabric were studied. The results demonstrated that less than five drilled files escaped from the fabric surface, irrespective of tumble and/or laundering cycles, and it also has the advantages of being lightweight (<83 g/m2), having high breathability, a good thermal insulation rate (≈80%) and can be washed with surfactant by a laundry machine without explosion. Benefiting from the above characteristics, the as-prepared ePTFE-aided down-proof cotton fabric presents its potential application in the field of home textiles.

Long-Chain PFASs-Free Omniphobic Membranes for Sustained Membrane Distillation

Omniphobic membranes possessing high wetting resistance have been created for the treatment of challenging hypersaline feedwaters with low surface tension through membrane distillation (MD). However, virtually all such membranes are fabricated with long-chain per- and polyfluoroalkyl substances (PFASs, ≥8 fluorinated carbons). The environmental risks and high bioaccumulation potential of long-chain PFASs have raised increasing concerns. Developing highly wetting-resistant MD membranes while avoiding the use of long-chain PFASs is essential to improve the viability of MD for resilient and sustainable water purification. We demonstrate that MD membranes with exceptional wetting resistance can be designed through the combination of hierarchically structured membranes consisting of re-entrant texture at different length scales and (ultra)short-chain fluorocarbons, which have lower acute toxicity and bioaccumulation potentials than long-chain PFASs. Our hierarchically structured membrane with three-tier micro/nanostructure fabricated with short-chain fluorocarbon possesses superior wetting resistance, which is comparable to or higher than the long-chain PFASs-based omniphobic membranes reported in the literature. Furthermore, the hierarchically structured membranes fabricated with ultrashort-chain fluorocarbons display improved wetting resistance against feedwaters with low surface tension. Our findings indicate that long-chain PFASs are not required when designing wetting-resistant membranes and that the balance between sustainability and wetting resistance should be tailored to the wetting potential of the feedwater.

Advances in Membrane Distillation Module Configurations

Membrane Distillation (MD) is a membrane-based, temperature-driven water reclamation process. While research emphasis has been largely on membrane design, upscaling of MD has prompted advancements in energy-efficient module design and configurations. Apart from the four conventional configurations, researchers have come up with novel MD membrane module designs and configurations to improve thermal efficiency. While membrane design has been the focus of many studies, development of appropriate system configurations for optimal energy efficiency for each application has received considerable attention, and is a critical aspect in advancing MD configurations. This review assesses advancements in modified and novel MD configurations design with emphasis on the effects of upscaling and pilot scale studies. Improved MD configurations discussed in this review are the material gap MD, conductive gap MD, permeate gap MD, vacuum-enhanced AGMD/DCMD, submerged MD, flashed-feed MD, dead-end MD, and vacuum-enhanced multi-effect MD. All of these modified MD configurations are designed either to reduce the heat loss by mitigating the temperature polarization or to improve the mass transfer and permeate flux. Vacuum-enhanced MD processes and MD process with non-contact feed solution show promise at the lab-scale and must be further investigated. Hollow fiber membrane-based pilot scale modules have not yet been sufficiently explored. In addition, comparison of various configurations is prevented by a lack of standardized testing conditions. We also reflect on recent pilot scale studies, ongoing hurdles in commercialization, and niche applications of the MD process.

Membrane Distillation: Recent Configurations, Membrane Surface Engineering, and Applications

Membrane distillation (MD) is a developing membrane separation technology for water treatment that involves a vapor transport driven by the vapor pressure gradient across the hydrophobic membrane. MD has gained wide attention in the last decade for various separation applications, including the separation of salts, toxic heavy metals, oil, and organic compounds from aqueous solutions. Compared with other conventional separation technologies such as reverse osmosis, nanofiltration, or thermal distillation, MD is very attractive due to mild operating conditions such as low temperature and atmospheric pressure, and 100% theoretical salt rejection. In this review, membrane distillation’s principles, recent MD configurations with their advantages and limitations, membrane materials, fabrication of membranes, and their surface engineering for enhanced hydrophobicity are reviewed. Moreover, different types of membrane fouling and their control methods are discussed. The various applications of standalone MD and hybrid MD configurations reported in the literature are detailed. Furthermore, studies on the MD-based pilot plants installed around the world are covered. The review also highlights challenges in MD performance and future directions.

Seawater Desalination Based on a Bubbling and Vacuum-Enhanced Direct Contact Membrane Distillation

A Bubbling and Vacuum-enhanced direct contact membrane distillation (BVDCMD) is proposed to improve the water production rate of the direct contact membrane distillation (DCMD-)based seawater desalination process. Its heat and mass transfer mechanism are theoretically analyzed, and a CFD model is established, which is verified by the published data. Four types of the noncondensable gas, “O2,” “air,” “N2,” and “H2,” are adopted as the bubbling gas, and their process enhancements under different pressure of permeate side, temperature, and NaCl concentration of feed side and flow velocities are investigated. The results show that the permeate flux increased remarkably with the decrease in the viscosity of the bubbling gas, and hence, “H2” is the best option for the bubbling gas, with the permeate flux being enhanced by 144.11% and the effective heat consumption being increased by 20.81% on average. The effective water production rate of BVDCMD is predicted to be 42.38% more than that of DCMD, proving its feasibility in the seawater desalination.

Distributed solar desalination by membrane distillation: current status and future perspectives

Membrane distillation (MD) has been proven promising in solar-driven desalination. Moreover, its unique characteristics such as simple process, module compactness, high salt rejection rate, etc. allow for a small-scale device in a distributed system. Both theoretical and experimental researches on the coupling between solar collectors and MD aiming at compact and autonomous desalination system have been devoted to enhance freshwater productivity and energy efficiency. In this paper, certain critical gaps are summarized upon a panoramic review of the current status, including limited production and energy performance compared with commercial-scale desalination, unclear relation between solar collecting area and membrane area, and few discussions on efficient condensation, etc. To tackle these challenges, perspectives on the essential future research directions are proposed. Solar direct heating and solar concentration constitute the possible resolution to enhance solar energy utilization for higher water production, which also raise the question of optimizing solar/MD areas. Meanwhile, module stacking, module internal heat recovery and external evaporation heat recovery are deemed prospective in further reducing MD energy consumption. Subsequently, an enhanced vapor condensation needs more exploration. Those aspects and a potential combination among them are the main tasks in the near future, together with more field tests on small distributed solar-driven MD systems.

Advances in seawater membrane distillation (SWMD) towards stand-alone zero liquid discharge (ZLD) desalination

Seawater membrane distillation (SWMD) is a promising separation technology due to its ability to operate as a stand-alone desalination unit operation. This paper reviews approaches to improve laboratory-to-pilot-scale MD performance, which comprise operational strategies, module design, and specifically tailored membranes. A detailed comparison of SWMD and sea water reverse osmosis is presented to further analyze the critical shortcomings of SWMD. The unique features of SWMD, namely the ability to operate with extremely high salt rejection and at extreme feed concentration, highlight the SWMD potential to be operated under zero liquid discharge (ZLD) conditions, which results in the production of high-purity water and simultaneous salt recovery, as well as the elimination of the brine disposal cost. However, technical challenges, such as thermal energy requirements, inefficient heat transfer and integration, low water recovery factors, and lack of studies on real-case valuable-salt recovery, are impeding the commercialization of ZLD SWMD. This review highlights the possibility of applying selected strategies to push forward ZLD SWMD commercialization. Suggestions are projected to include intermittent removal of valuable salts, in-depth study on the robustness of novel membranes, module and configuration, utilization of a low-cost heat exchanger, and capital cost reduction in a renewable-energy-integrated SWMD plant.

Mass Transfer Analysis of Air-Cooled Membrane Distillation Configuration for Desalination

It has been proposed that the air-cooled configuration for air gap membrane distillation is an effective way to simplify the system design and energy source requirement. This offers potential for the practical applications of membrane distillation on an industrial scale. In this work, membrane distillation tests were performed using a typical water-cooled membrane distillation (WCMD) configuration and an air-cooled membrane distillation (ACMD) configuration with various condensing plates and operating conditions. To increase the permeate flux of an ACMD system, the condensing plate in the permeate side should transfer heat to the atmosphere more effectively, such as using a more thermally conductive plate, adding fins, or introducing forced convection air flow. Importantly, a practical mass transfer model was proposed to describe the ACMD performance in terms of permeate flux. This model can be simplified by introducing specific correction values to the mass transfer coefficient of a WCMD process under the same conditions. The two factors relate to the capacity (B) and the efficiency (σ), which can be considered as the characteristic factors of a membrane distillation (MD) system. The experimental results are consistent with the theoretical estimations based on this model, which can be used to describe the performance of an MD process.

A Critical Review of Membrane Wettability in Membrane Distillation from the Perspective of Interfacial Interactions

Hydrophobic membranes used in membrane distillation (MD) systems are often subject to wetting during long-term operation. Thus, it is of great importance to fully understand factors that influence the wettability of hydrophobic membranes and their impact on the overall separation efficiency that can be achieved in MD systems. This Critical Review summarizes both fundamental and applied aspects of membrane wetting with particular emphasis on interfacial interaction between the membrane and solutes in the feed solution. First, the theoretical background of surface wetting, including the relationship between wettability and interfacial interaction, definition and measurement of contact angle, surface tension, surface free energy, adhesion force, and liquid entry pressure, is described. Second, the nature of wettability, membrane wetting mechanisms, influence of membrane properties, feed characteristics and operating conditions on membrane wetting, and evolution of membrane wetting are reviewed in the context of an MD process. Third, specific membrane features that increase resistance to wetting (e.g., superhydrophobic, omniphobic, and Janus membranes) are discussed briefly followed by the comparison of various cleaning approaches to restore membrane hydrophobicity. Finally, challenges with the prevention of membrane wetting are summarized, and future work is proposed to improve the use of MD technology in a variety of applications.

Enhancement of the air gap membrane distillation system performance by using the water gap module

The negative effect of an air gap layer presented between the membrane and cooling plate on air gap membrane distillation (AGMD) performance was diminished largely by inserting a water gap membrane distillation (WGMD) module in series. The new design of air-gap–water-gap membrane distillation (AG-WG)MD was evaluated experimentally by comparing with an AGMD system under different operating conditions. In theory, mass and heat transfer in the new (AG-WG)MD and imitative AGMD systems were analyzed. Experimental outcomes showed that a new (AG-WG)MD design profoundly enhanced flux (Pd) and gained output ratio (GOR), and greatly decreased energy consumption (STEC) and heat input (EH.I). At a concentration of 5,000 mg/L, coolant temperature of 20 °C, and flow rate of 18 L/h, Pd was promoted by 76.26%, 40.84%, 35.45%, 30.91%, and GOR by 46.38%, 33.46%, 31.27%, 26.65%, in addition to STEC being reduced about 55.63%, 46.81%, 43.66%, 38.30%, and EH.I around 31.31%, 25.84%, 23.53%, 20.55%, from the AGMD to (AG-WG)MD system at feed temperatures of 50 °C, 60 °C, 70 °C, and 80 °C, respectively. The outcomes proved that the AGMD performance could be significantly promoted by integrating with WGMD in a combined MD system. This combination increased the temperature difference across the membrane and decreased thermal-concentration boundary layers for the AGMD system.

Developing and validating a dynamic model of water production by direct-contact membrane distillation

We consider the development and fitting of a dynamic model for desalinated water production by a direct-contact membrane distillation (DCMD) unit. Two types of dynamic-model structures, namely, lumped parameter and spatial, were evaluated. Both the models were validated using experimental response data generated by step testing the inlet hot stream temperature of a DCMD pilot plant. Both the model structures failed to follow the dynamic response adequately. However, a modification of the model by adding a heat loss term resulted in enhanced predictions for both model structures. The overall relative error in the model–plant mismatch was approximately 3%. This is reasonable considering the random uncertainties associated with the plant operation. This observation also improves our understanding of the importance of using better correlations for heat-transfer coefficients, to develop a more reliable and accurate predictive model for a wide range of operating conditions.

Permeate Flux and Rejection Behavior in Submerged Direct Contact Membrane Distillation Process Treating a Low-Strength Synthetic Wastewater

The effects of operational conditions such as permeate recirculation velocity, mixing intensity, and trans-membrane temperature on the performances of hydrophobic polyethylene (PE) hollow-fiber membrane were investigated by operating the submerged direct contact membrane distillation (SDCMD) process treating a synthetic low-strength wastewater. Permeate flux of the membrane increased with increasing a permeate recirculation velocity through the fiber lumen. However, the effectiveness was less pronounced as the velocity was higher than 0.5 m/s. Increasing rotational speed to 600 rpm, which can lead to mixing intensity from a bulk wastewater toward hollow-fiber membrane, enhanced permeate flux. Feed temperature played a more significant role in enhancing permeate flux rather than a permeate temperature under constant trans-membrane temperature. The SDCMD process treating a synthetic low-strength wastewater achieved an excellent rejection efficiency which is higher than 97.8% for both chemical oxygen demand (CODCr) and total phosphorus (T-P) due to the hydrophobic property of membrane material which can allow water vapor through membrane. However, the rejection efficiency of the ammonia nitrogen (NH3-N) was relatively low at about 87.5% because ammonia gas could be volatized easily through membrane pores in SDCMD operation. In a long-term operation of the SDCMD process, the permeate flux decreased significantly due to progressive formation of inorganic scaling on membrane.

Techno-Economic Assessment of Air and Water Gap Membrane Distillation for Seawater Desalination under Different Heat Source Scenarios

Membrane distillation (MD) has a great deal of potential and this is currently being explored by the scientific community. However, this technology has not yet been implemented by industry, and an estimation of final product costs is key to its commercial success. In this study a techno-economic assessment of air gap MD (AGMD) and water gap MD (WGMD) for seawater desalination under different capacities and heat source scenarios was developed. The simplified cost of water (SCOW) method, which estimates investment costs, fixed and variable costs, as well as amortization factors and price influence over time was applied. In addition, experimental data from a laboratory-scale MD desalination plant were also used. The results showed water costs in the range of 1.56 to 7.53 €/m3 for WGMD and 2.38 to 9.60 €/m3 for AGMD. Specifically, the most feasible scenario was obtained for WGMD with a capacity of 1000 m3 daily using waste and solar heat. Finally, the costs obtained for MD were similar to those of conventional desalination technologies at the same scale factor. Therefore, although large-scale pilot studies and optimization of manufacturing processes are needed, MD shows very promising results that should be considered further.

A review of membrane development in membrane distillation for emulsified industrial or shale gas wastewater treatments with feed containing hybrid impurities

Investigations on membrane materials for membrane distillation (MD) and its applications have been ongoing since the 1990s. However, a lack of materials that produce robustly stable and up-to-the-mark membranes for MD for different industrial applications remains an ongoing problem. This paper provides an overview of materials developed for MD applications. Although key aspects of published articles reviewed in this paper pertain to MD membranes synthesized for desalination, future MD can also be applied to organic wastewater containing surfactants with inorganic compounds, either with the help of hybrid treatment processes or with customized membrane materials. Many industrial discharges produce effluents at a very high temperature, which is an available driving force for MD. However, there remains a lack of cost-effective membrane materials. Amphiphobic and omniphobic membranes have recently been developed for treating emulsified and shale gas produced water, but the problem of organic fouling and pore wetting remains a major challenge, especially when NaCl and other inorganic impurities are present, which further deteriorate separation performance. Therefore, further advancements in materials are required for the treatment of emulsified industrial wastewater containing surfactants, salts, and for oil or shale gas wastewater for its commercialized reuse. Integrated MD systems, however, may represent a major change in shale gas wastewater and emulsified wastewater that are difficult to treat.

Diffusion behavior of humic acid during desalination with air gap and water gap membrane distillation

Desalination and water reuse are important means to resolve local water scarcity and security issues worldwide where membrane distillation (MD) may be part of a solution. Natural organic matter and in particular, humic acids (HA), are widely present in water supplies to be treated but exhibit little understood behavior to diffuse through MD membranes into permeate. In this work, air gap (AGMD) and water gap (WGMD) were utilized to study HA behavior in MD using seawater and synthetic water over a range of typical MD temperatures, flow rates and membrane types. HA diffusion was first shown with seawater feed then on synthetic solutions at all process conditions. While electrical conductivity rejection was always above than 99%, HA rejection showed values of 33% and 90% for AGMD and 68% and 93% for WGMD with seawater and synthetic water, respectively. Analytical techniques were used to perform a preliminary organic matter characterization in permeate, obtaining clear differences between the feed and permeate HA property. Compared to hydrophobic membranes, uniquely oleophobic membranes inhibit HA diffusion suggesting hydrophobic surface diffusion of HA through the membrane. HA flux as well as potential undesirable effects of the organic matter in permeate should be considered for MD applications.

Fouling and wetting in the membrane distillation driven wastewater reclamation process - A review

Fouling and wetting of membranes are significant concerns that can impede the widespread application of the membrane distillation (MD) process during high-salinity wastewater reclamation. Fouling, caused by the accumulation of undesirable materials on the membrane surface and pores, causes a decrease in permeate flux. Membrane wetting, the direct permeation of the feed solution through the membrane pores, results in reduced contaminant rejection and overall process failure. Lately, the application of MD for water recovery from various types of wastewaters has gained increased attention among researchers. In this review, we discuss fouling and wetting phenomena observed during the MD process, along with the effects of various mitigation strategies. In addition, we examine the interactions between contaminants and different types of MD membranes and the influence of different operating conditions on the occurrence of fouling and wetting. We also report on previously investigated feed pre-treatment options before MD, application of integrated MD processes, the performance of fabricated/modified MD membranes, and strategies for MD membrane maintenance during water reclamation. Energy consumption and economic aspects of MD for wastewater recovery is also discussed. Throughout the review, we engage in dialogues highlighting research needs for furthering the development of MD: the incorporation of MD in the overall wastewater treatment and recovery scheme (including selection of appropriate membrane material, suitable pre-treatment or integrated processes, and membrane maintenance strategies) and the application of MD in long-term pilot-scale studies using real wastewater.

Water and Wastewater Treatment Systems by Novel Integrated Membrane Distillation (MD)

The scarcity of freshwater has been recognized as one of the main challenges people must overcome in the 21st century. The adoption of an environmentally friendly, cost-effective, and energy-efficient membrane distillation (MD) process can mitigate the pollution caused by industrial and domestic wastes. MD is a thermally driven process based on vapor–liquid equilibrium, in which the separation process takes place throughout a microporous hydrophobic membrane. The present paper offers a comprehensive review of the state-of-the-art MD technology covering the MD applications in wastewater treatment. In addition, the important and sophisticated recent advances in MD technology from the perspectives of membrane characteristics and preparation, membrane configurations, membrane wetting, fouling, and renewable heat sources have been presented and discussed.

Principles and advancements of air gap membrane distillation

In recent years, membrane distillation (MD) has evidently emerged as one of the promising separation processes, with increasing areas of application including but not limited to desalination, pharmaceutical and textile wastewater purification, food processing, concentration of aqueous solution, breaking azeotropic mixtures, and extraction of volatile organic compounds. Primarily, MD has been categorized on the basis of vapor collection and condensation arrangement methods. Among the various categories, air gap membrane distillation (AGMD), in which an air gap is maintained across the membrane and the cooling plate, turns out to be an important and efficient process. Lately, AGMD has received significant attention of researchers around the world which motivates the present work. This paper aims to review the work done so far concerning the AGMD in order to provide a holistic view that covers the principles and applications of AGMD, effect of process parameters, membrane parameters, mathematical modeling, fouling, temperature and concentration polarization, types of membrane module, energy consumption, recent developments in AGMD process, cost estimation, and heat integration with AGMD. To the best of our knowledge, the present work is the first attempt to exhaustively review the AGMD process.

Omniphobic Hollow-Fiber Membranes for Vacuum Membrane Distillation

Management of produced water from shale gas production is a global challenge. Vacuum membrane distillation (VMD) is considered a promising solution because of its various advantages. However, low-surface-tension species in produced water can easily deposit on the membrane surface and cause severe fouling or wetting problems. To solve the problems, an omniphobic polyvinylidene difluoride (PVDF) hollow-fiber membrane has been developed via silica nanoparticle deposition followed by a Teflon AF 2400 coating in this study. The resultant membrane shows good repellency toward various liquids with different surface tensions and chemistries, including water, ethylene glycol (EG), cooking oil, and ethanol. It also exhibits stable performance in 7 h VMD tests with a feed solution containing up to 0.6 mM of sodium dodecyl sulfate (SDS). In addition, the effects of surface energy and surface morphology as well as nanoparticle size on membrane omniphobicity have been systematically investigated. This work may provide valuable guidance to molecularly design omniphobic VMD membranes for produced water treatment.