Preparation and characterization of new low MWCO ceramic nanofiltration membranes for organic solvents

Carbon-Doped TiO2 Nanofiltration Membranes Prepared by Interfacial Reaction of Glycerol with TiCl4 Vapor

In the pursuit of developing advanced nanofiltration membranes with high permeation flux for organic solvents, a TiO2 nanofilm was synthesized via a vapor-liquid interfacial reaction on a flat-sheet α-Al2O3 ceramic support. This process involves the reaction of glycerol, an organic precursor with a structure featuring 1,2-diol and 1,3-diol groups, with TiCl4 vapor to form organometallic hybrid films. Subsequent calcination in air at 250 °C transforms these hybrid films into carbon-doped titanium oxide nanofilms. The unique structure of glycerol plays a crucial role in determining the properties of the resulting nanopores, which exhibit high solvent permeance and effective solute rejection. The synthesized carbon-doped TiO2 nanofiltration membranes demonstrated impressive performance, achieving a pure methanol permeability as high as 90.9 L·m-2·h -1·bar-1. Moreover, these membranes exhibited a rejection rate of 93.2% for Congo Red in a methanol solution, underscoring their efficacy in separating solutes from solvents. The rigidity of the nanopores within these nanofilms, when supported on ceramic materials, confers high chemical stability even in the presence of polar solvents. This robustness makes the carbon-doped TiO2 nanofilms suitable for applications in the purification and recovery of organic solvents.

Organic Solvent Nanofiltration in Pharmaceutical Applications

Separation and purification in organic solvents are indispensable procedures in pharmaceutical manufacturing. However, they still heavily rely on the conventional separation technologies of distillation and chromatography, resulting in high energy and massive solvent consumption. As an alternative, organic solvent nanofiltration (OSN) offers the benefits of low energy consumption, low solid waste generation, and easy scale-up and incorporation into continuous processes. Thus, there is a growing interest in employing membrane technology in the pharmaceutical area to improve process sustainability and energy efficiency. This Review comprehensively summarizes the recent progress (especially the last 10 years) of organic solvent nanofiltration and its applications in the pharmaceutical industry, including the concentration and purification of active pharmaceutical ingredients, homogeneous catalyst recovery, solvent exchange and recovery, and OSN-assisted peptide/oligonucleotide synthesis. Furthermore, the challenges and future perspectives of membrane technology in pharmaceutical applications are discussed in detail.

Preparation and Characterization of Polyethersulfone/Activated Carbon Composite Membranes for Water Filtration

Ultrafiltration membrane technology holds promise for wastewater treatment, but its widespread application is hindered by fouling and flux reduction issues. One effective strategy for enhancing ultrafiltration membranes involves incorporating activated carbon powder. In this study, composite polyethersulfone (PES) ultrafiltration membranes were fabricated to include activated carbon powder concentrations between 0 and 1.5 wt.%, with carbon size fixed at 200 mesh. The ultrafiltration membranes were evaluated in terms of membrane morphology, hydrophilicity, pure water flux, equilibrium water content, porosity, average pore size, protein separation, and E-coli bacteria removal. It was found that the addition of activated carbon to PES membranes resulted in improvements in some key properties. By incorporating activated carbon powder, the hydrophilicity of PES membranes was enhanced, lowering the contact angle from 60° to 47.3° for composite membranes (1.0 wt.% of activated carbon) compared to the pristine PES membrane. Water flux tests showed that the 1.0 wt.% composite membrane yielded the highest flux, with an improvement of nearly double the initial value at 2 bar, without compromising bovine serum albumin rejection or bacterial removal capabilities. This study also found that the inclusion of activated carbon had a minor impact on the membrane's porosity and equilibrium water content. Overall, these insights will be beneficial in determining the optimal concentration of activated carbon powder for PES ultrafiltration membranes.

Recovery of dyes and salts from highly concentrated (dye and salt) mixed water using nano-filtration ceramic membranes

In this study, a higher concentration of (reactive dyestuff and salt) mixed water was used to verify the feasibility of separation by membrane techniques. The commercial nano filtration ceramic membrane (MWCO 200 Da) has been used in cross flow mode for separation of dyes and salts from highly concentrated mixed water solution. NF ceramic membrane presents good permeability (pure water flux 54.15 Lm-2 h-1, TMP 8 bar), 8% dye rejection and reduced salt rejection of NaCl (<8%) and Na2SO4 (<25%). Consequently, the operation parameters (TMP, temperature) and solution environment (solution pH, salt concentration and dye concentration) have been intensively evaluated for separation efficiency in the NF ceramic membrane process. Significantly, the NF ceramic membrane has performed less rejection to chloride ions than sulphate ions due to the Donnan effect. Solution pH, concentration of salt and dye concentration have shown significant effects on ceramic membrane separation performance. In addition, pollutant removals were achieved with noteworthy values for the chemical oxygen demand for permeate solution also color difference between concentrate and permeate. In conclusion, the strong rejection of dyes by the NF ceramic membranes proves that it can be suitable alternatives for textile wastewater treatment process.

The Role of the Morphological Characterization of Multilayer Hydrophobized Ceramic Membranes on the Prediction of Sweeping Gas Membrane Distillation Performances

This paper shows which morphological characterization method is most appropriate to simulating membrane performance in sweeping gas membrane distillation in the case of multilayer hydrophobized ceramic membranes. As a case study, capillary four-layer hydrophobic carbon-based titania membranes arranged in bundles in a shell-and-tube configuration were tested with NaCl-water solutions using air as sweeping gas, operating at temperatures from 40 to 110 °C and at pressures up to 5.3 bar. Contrary to what is generally performed for polymeric membranes and also suggested by other authors for ceramic membranes, the mass transfer across the membrane should be simulated using the corresponding values of the mean pore diameter and the porosity-tortuosity ratio of each layer and measured by the layer-by-layer (LBL) method. Comparison of the modeling results with experimental data highlights that the use of parameters averaged over the entire membrane leads to an overestimation by a factor of two to eight of the modeled fluxes, with respect to the experimental values. In contrast, the agreement between the modeled fluxes and the experimental values is very interesting when the LBL parameters are used, with a discrepancy on the order of +/-30%. Finally, the model has been used to investigate the role of operative parameters on process performances. Process efficiency should be the optimal balance between the concomitant effects of temperature and velocity of the liquid phase and pressure and velocity of the gas phase.

Oilfield-produced water treatment using conventional and membrane-based technologies for beneficial reuse: A critical review

Oilfield produced water (OPW) is one of the most important by-products, resulting from oil and gas exploration. The water contains a complex mixture of organic and inorganic compounds such as grease, dissolved salt, heavy metals as well as dissolved and dispersed oils, which can be toxic to the environment and public health. This article critically reviews the complex properties of OPW and various technologies for its treatment. They include the physico-chemical treatment process, biological treatment process, and physical treatment process. Their technological strengths and bottlenecks as well as strategies to mitigate their bottlenecks are elaborated. A particular focus is placed on membrane technologies. Finally, further research direction, challenges, and perspectives of treatment technologies for OPW are discussed. It is conclusively evident from 262 published studies (1965-2021) that no single treatment method is highly effective for OPW treatment as a stand-alone process however, conventional membrane-based technologies are frequently used for the treatment of OPW with the ultrafiltration (UF) process being the most used for oil rejection form OPW and oily waste water. After membrane treatment, treated effluents of the OPW could be reused for irrigation, habitant and wildlife watering, microalgae production, and livestock watering. Overall, this implies that target pollutants in the OPW samples could be removed efficiently for subsequent use, despite its complex properties. In general, it is however important to note that feed quality, desired quality of effluent, cost-effectiveness, simplicity of process are key determinants in choosing the most suitable treatment process for OPW treatment.

Synthesis and Evaluation of Asymmetric Mesoporous PTFE/Clay Composite Membranes for Textile Wastewater Treatment

Asymmetric mesoporous composite PTFE membranes wit 40, 50, and 85 wt.% of a clay (kaolin) were fabricated and characterized using a scanning electron microscope equipped with EDX for morphology and elemental analysis. The surface chemistry of the membranes was checked using Fourier transform infrared spectroscopy. The effect of incorporating the clay on the hydrophilicity, permeability, morphology, and antifouling properties of the fabricated membranes was investigated. It was observed that incorporating kaolin particles improved the mechanical properties but decreased the contact angle of the membranes, thereby resulting in an improvement in the membrane permeability. The performance of the three composite UF membranes was evaluated through the treatment of a real textile effluent sample containing indigo dye. The results confirmed that these membranes are effective in the removal of COD, color, and turbidity. Indeed, at a transmembrane pressure of 2.5 bar, almost total removal of the turbidity, COD removal > 85%, and color removal > 97% were attained. Furthermore, membrane A85 (with 85% clay) showed the best performance, with a water flux of 659.1 L·h^-1·m^-2·bar^-1. This study highlights the potential of incorporating low-cost clay material for the enhancement of the performance of mixed organic/inorganic matrix membranes, which can be applied to textile wastewater treatment.

On the Morphological Characterization Procedures of Multilayer Hydrophobic Ceramic Membranes for Membrane Distillation Operations

The paper introduces some aspects of the characterization of hydrophobized multilayer ceramic membranes intended for use in membrane distillation (MD) operations. Four-layer hydrophobic carbon-based titania membranes, manufactured by the Fraunhofer Institute for Ceramic Technologies and Systems (IKTS, Hermsdorf, Germany), were tested according to the gas permeation technique. Gas permeance data were elaborated following the premises of the dusty gas model, to calculate the average pore size and the porosity-tortuosity ratio of each layer. Membrane testing was the opportunity to discuss which characterization method is more appropriate to obtain the membrane parameters necessary for the simulation of membranes in MD processes. In the case of multilayer membranes, the calculation of the morphological parameters should be performed for each layer. The “layer-by-layer gas permeation” method, previously introduced by other authors and completed in this work, is more appropriate for obtaining representative parameters of the membrane. Conversely, the calculation of morphological parameters, averaged over the entire membrane, might lead to heavy underestimations of the total membrane resistance and then to a heavy error on the transmembrane flux simulation.

Ultrasound Assisted Synthesis of Size-Controlled Aqueous Colloids for the Fabrication of Nanoporous Zirconia Membrane

Permeation and separation efficiency of ceramic membranes are strongly dependent on their nanoporous structures, especially on the pore size. In this work, ultrasound is employed to form the size-controlled ZrO2 nanoparticles, and a ceramic membrane is prepared with tunable pore size. Under the ultrasound treatment, H+ from water plays a key role in the synthesis process. The cavitation caused by ultrasound promotes the hydrolysis of the precursor in water, which produces a large number of H+. These H+ will react with precipitant added and generate cyclic tetrameric units. Excess H+ can peptize cyclic tetrameric units and form an electrical double layer, resulting in a stable sol. Unlike ultrasound treatment, precipitant will react directly with the precursor and generate precipitation if there is no ultrasound added. Moreover, cavitation is good for the dispersion of cyclic tetrameric units. The particle size of Zr-based colloidal sol can be tuned in the ranges of 1.5 to 120 nm by altering the molar ratio of precursor to precipitant, ultrasonic power density and radiation time. Meanwhile, ultrasonic power density and radiation time have effects on grain size and the crystalline transition temperature of particles which influence performance of the ceramic membrane. As a result, membranes exhibit high performance together with high permeability and desirable rejection. To develop such a simple and controllable method for tuning particle size is extremely important in the preparation of nanoporous ceramic membranes.

Polysulfone/Polyamide-SiO₂ Composite Membrane with High Permeance for Organic Solvent Nanofiltration

To improve the filtration performance and properties of organic solvent nanofiltration (OSN) membranes, we firstly introduce nanoporous silica (SiO₂) particles into the polyamide (PA) active layer of polysulfone (PSf) membrane via an interfacial polymerization process. Results from the study revealed that introduction of SiO₂ influenced the properties of PSf/PA-SiO₂ composite membranes by changing the surface roughness and hydrophilicity. Moreover, results also indicated that nanoporous SiO₂ modified membranes showed an improved performance of alcohols solvent permeance. The PSf/PA-SiO₂ composite membrane modified by 0.025 wt % of SiO₂ reached a permeance of 3.29 L m⁻² h⁻¹ bar⁻¹ for methanol and 0.42 L m⁻² h⁻¹ bar⁻¹ for ethanol, which were 20.0% and 13.5% higher than the control PSf membrane (permeance of 2.74 L m⁻² h⁻¹ bar⁻¹ for methanol and 0.37 L m⁻² h⁻¹ bar⁻¹ for ethanol). Conclusively, we demonstrated that the increase of membrane hydrophilicity and roughness were major factors contributing to the improved alcohols solvent permeance of the membranes.

Desolventizing of soybean oil/azeotrope mixtures using ceramic membranes

This work investigates the use of ceramic membranes with different molecular weight cut-offs (MWCOs: 5, 10 and 20 kDa) to desolventize azeotropic solvent mixtures (ethanol/n-hexane and isopropyl alcohol/n-hexane) from soybean oil/azeotrope micelles. Results show that a decrease in the MWCO of a membrane and an increase in the solvent mass ratio in the mixture resulted in a significant reduction in the permeate flux. The 20 kDa membrane presented the highest permeate flux, 80 and 60 kg/m²h for the soybean oil/n-hexane/isopropyl alcohol and soybean oil/n-hexane/ethanol azeotropes, respectively, for an oil to solvent ratio of 1:3 (w/w). The highest oil retention was found using the n-hexane/isopropyl alcohol azeotrope, around 25% in the membrane with the lowest MWCO, that is, 5 kDa. It is shown that the azeotropic mixtures provided intermediate characteristics compared to the original pure solvent behavior.

The Selectivity Challenge in Organic Solvent Nanofiltration: Membrane and Process Solutions

Recent development of organic solvent nanofiltration (OSN) materials has been overwhelmingly directed toward tight membranes with ultrahigh permeance. However, emerging research into OSN applications is suggesting that improved separation selectivity is at least as important as further increases in membrane permeance. Membrane solutions are being proposed to improve selectivity, mostly by exploiting solute/solvent/membrane interactions and by fabricating tailored membranes. Because achieving a perfect separation with a single membrane stage is difficult, process engineering solutions, such as membrane cascades, are also being advocated. Here we review these approaches to the selectivity challenge, and to clarify our analysis, we propose a selectivity figure of merit that is based on the permselectivity between the two solutes undergoing separation as well as the ratio of their molecular weights.

A reduced graphene oxide nanofiltration membrane intercalated by well-dispersed carbon nanotubes for drinking water purification

In this study, we report a promising rGO-CNT hybrid nanofiltration (NF) membrane that was fabricated by loading reduced graphene oxide that was intercalated with carbon nanotubes (rGO-CNTs) onto an anodic aluminum oxide (AAO) microfiltration membrane via a facile vacuum-assisted filtration process. To create this NF membrane, the CNTs were first dispersed using block copolymers (BCPs); the effects of the types and contents of BCPs used on the dispersion of CNTs have been investigated. The as-prepared rGO-CNT hybrid NF membranes were then used for drinking water purification to retain the nanoparticles, dyes, proteins, organophosphates, sugars, and particularly humic acid. Experimentally, it is shown that the rGO-CNT hybrid NF membranes have high retention efficiency, good permeability and good anti-fouling properties. The retention was above 97.3% even for methyl orange (327 Da); for other objects, the retention was above 99%. The membrane's permeability was found to be as high as 20-30 L m(-2) h(-1) bar(-1). Based on these results, we can conclude that (i) the use of BCPs as a surfactant can enhance steric repulsion and thus disperse CNTs effectively; (ii) placing well-dispersed 1D CNTs within 2D graphene sheets allows an uniform network to form, which can provide many mass transfer channels through the continuous 3D nanostructure, resulting in the high permeability and separation performance of the rGO-CNT hybrid NF membranes.

Solvent resistant nanofiltration membranes based on crosslinked polybenzimidazole

Highly stable solvent resistant nanofiltration membranes based on crosslinked polybenzimidazole were designed and fabricated.