Dielectric Analysis of Blended Polysulfone/Polyethylenimine Membrane Contactors for CO2 Capture

Polysulfone membranes, used as contactors for CO2 capture, are blended with two different hyperbranched polyethyleneimines modified with benzoyl chloride (Additive 1) and phenyl isocyanate (Additive 2) in different percentages. Fourier-transformed infrared spectra evidence the presence of urea and amide groups, whereas the field emission scanning electron microscopy images show differences in the microstructure of the blended membranes. Dielectric spectra determine the motions of the side and backbone chains, which can facilitate the diffusion of CO2 . The spectra consist of six dielectric processes; three of them are due to the polysulfone (γPSf , βPSf , and αPSf ), whereas the rest are characteristic of the additive (γHPEI , βHPEI , and αHPEI ). The benzoyl chloride and phenyl isocyanate functional groups introduce variations in molecular mobility and modify the relaxations associated with the hyperbranched polyethyleneimine (HPEI). The additives also increase the conductivity of the blended membranes, which can compromise the performance of the membranes, specifically in the case of Additive 1. Ion hopping is found to be the prevailing charge transport mechanism while both relaxations, αHPEI and αPSf , are actives. These results, together with the final morphology of the membranes, may explain the greater absorption capacity of the membranes prepared with the hyperbranched polyethyleneimine modified with Additive 2.

One-Step Fast Fabrication of Electrospun Fiber Membranes for Efficient Particulate Matter Removal

Rapid social and industrial development has resulted in an increasing demand for fossil fuel energy, which increases particulate matter (PM) pollution. In this study, we employed a simple one-step electrospinning technique to fabricate polysulfone (PSF) fiber membranes for PM filtration. A 0.3 g/mL polymer solution with an N,N-dimethylformamide:tetrahydrofuran volume ratio of 3:1 yielded uniform and bead-free PSF fibers with a diameter of approximately 1.17 μm. The PSF fiber membrane exhibited excellent hydrophobicity and mechanical properties, including a tensile strength of 1.14 MPa and an elongation at break of 116.6%. Finally, the PM filtration performance of the PSF fiber membrane was evaluated. The filtration efficiencies of the membrane for PM2.5 and PM1.0 were approximately 99.6% and 99.2%, respectively. The pressure drops were 65.0 and 65.2 Pa, which were significantly lower than those of commercial air filters. Using this technique, PSF fiber membrane filters can be easily fabricated over a large area, which is promising for numerous air filtration systems.

Phase Equilibria and Interdiffusion in the Ternary System Epoxy Oligomer-Polysulfone-Alkyl Glycidyl Ether

Phase equilibria, interdiffusion and structure in the initial uncured mixtures of epoxy oligomer-polysulfone-alkyl glycidyl ether were studied. Binodal curves were constructed on isothermal sections of the ternary phase diagram. Thermodynamic mixing parameters were calculated and spinodal curves were plotted. The interdiffusion coefficients of components, establishing the technological modes of mixing the components, were determined. To validate the phase diagram, the phase structure of mixtures, the composition of which at a temperature of 40 °C corresponds to heterogeneous and homogeneous regions, was studied.

Structure, Thermal, and Mechanical Behavior of the Polysulfone Solution Impregnated Unidirectional Carbon Fiber Yarns

The paper is devoted to the study of thermal and mechanical behavior and structural features of the polysulfone solution impregnated unidirectional carbon fiber yarns depending on fabrication conditions and appearance for optimum production method of the composites. The effect of producing conditions, such as polysulfone solution concentration, drying and post-heating temperatures, and the residual solvent content on the structure, mechanical, and thermal properties of the carbon fiber-reinforced composites was studied. The polysulfone solution impregnated carbon fiber yarns show relatively high mechanical properties, realizing up to 80% of the carbon fibers' tensile strength, which can be attributed to good wettability and uniform polymer matrix distribution throughout the entire volume of the composites. It was found that the composites impregnated with 40 wt.% of the polysulfone solution showed lower porosity and higher mechanical properties. The results of a dynamic mechanical analysis indicate that residual solvent has a significant effect on the composites' thermal behavior. The composites heated to 350 °C for a 30 min showed higher thermal stability compared to ones dried at 110 °C due to removal of residual solvent during heating. The impregnated carbon fiber yarns can be used for the further producing bulk unidirectional composites by compression molding and the proposed method can be easily transformed to continuous filament production, for example for further use in 3-D printing technology.

A new approach towards extracorporeal gas exchange and first in vitro results

OBJECTIVES

Extracorporeal life support (ECLS) pertains to therapeutic and prophylactic techniques utilized in a wide range of medical applications, with severe pulmonary diseases being the most prominent cases. Over the past decades, little progress has been made in advancing the basic principles and properties of gas exchangers. Here, in an unconventional approach, dialysis hollow fibers are handled with silicone to create a purely diffusive coating that prevents plasma leakage and promotes gas exchange.

METHODS

Commercial dialyzers of varying surface area and fiber diameter have been coated with silicone, to determine the impact of each parameter on performance. The impermeability of the silicone layer has been validated by pressurization and imaging methods. SEM images have revealed a homogeneous silicone film coating the lumen of the capillaries, while fluid dynamic investigations have confirmed its purely diffusive nature.

RESULTS

The hemodynamic behavior and the gas exchange efficiency of the silicone-coated prototypes have been investigated in vitro with porcine blood under various operating conditions. Their performance has been found to be similar to that of a commercial PMP oxygenator.

CONCLUSIONS

This novel class of gas exchangers is characterized by high versatility and expeditious manufacturing. Intraoperability between conventional ECLS systems and dialysis machines broadens the range of application infinitely. Ultimately, long-term clinical applicability ought to be determined over in vivo animal investigations.

Additive Manufacturing of High-Temperature Thermoplastic Polysulfone with Tailored Microstructure via Precipitation Printing

Current additive manufacturing processes for polymers, including material extrusion, vat photopolymerization, material jetting, and powder bed fusion, have limitations in manufacturing high-temperature thermoplastics including narrow material selection, compromised mechanical properties, and potential degradation of materials during processing. Polysulfone (PSU) is a high-temperature thermoplastic with outstanding chemical resistance, flame retardancy, and toughness. However, besides injection molding, additive manufacturing of PSU has only been achieved through extrusion or solvent-cast three-dimensional (3D) printing without obtaining high mechanical properties. In this work, precipitation printing is applied to fabricate high-temperature thermoplastics such as PSU for the first time, where tailoring of the microstructure and mechanical properties is enabled through control of solvents and printing parameters. The printed PSU can either be dense and strong with 2.47 GPa Young's modulus and 70.6 MPa tensile strength or porous and highly anisotropic. After drying at a maximum temperature of 190 °C, both the printed dense and porous PSU samples have a glass-transition temperature of about 200 °C, which allows them to be used in high-temperature environments. Thus, precipitation printing provides an alternative approach to manufacture high-temperature thermoplastics like PSU with scalability and tailorable properties.

Investigation on Nanocomposites of Polysulfone and Different Ratios of Graphene Oxide with Structural Defects Repaired by Cellulose Nanocrystals

In this manuscript, nanofillers of graphene oxide (GO) and cellulose nanocrystal (CNC) with different weight ratios (G/C ratios), named GC 2:1, GC 4:1, GC 8:1, GC 16:1, and GC 32:1, were successfully prepared. Characterization methods such as Raman spectroscopy, X-ray photoelectron spectrometry (XPS), and thermogravimetric analysis (TGA) were performed. Additionally, the effects of these samples on the thermal stability, mechanical properties, and gas barrier properties of polysulfone (PSF) nanocomposites were investigated. A hydrophilic interaction took place between CNC and GO; as a consequence, CNCs were modified on the surface of GO, thus repairing the structural defects of GO. With the increase in G/C ratios, the repair effect of insufficient CNCs on the defects of GO decreased. The G/C ratio had a great influence on the improvement of mechanical properties, thermal stability, and gas barrier properties of nanocomposites. Compared with PSF/GC 2:1 and PSF/GC 32:1, the differences in the growth rates of tensile strength, elongation at break, and Young's modulus were 30.0%, 39.4%, and 15.9%, respectively; the difference in Td 3% was 7 °C; the difference in decline rate of O2 permeability was 40.0%.

Additive Manufacturing of Wet-Spun Polysulfone Medical Implants

Research on additive manufacturing (AM) of high-performance polymers provides novel materials and technologies for advanced applications in different sectors, such as aerospace and biomedical engineering. The present article is contextualized in this research trend by describing a novel AM protocol for processing a polysulfone (PSU)/N-methyl-2-pyrrolidone (NMP) solution into medical implant prototypes. In particular, an AM technique involving the patterned deposition of the PSU/NMP mixture in a coagulation bath was employed to fabricate PSU implants with different predefined shape, fiber diameter, and macropore size. Scanning electron microscopy (SEM) analysis highlighted a fiber transversal cross-section morphology characterized by a dense external skin layer and an inner macroporous/microporous structure, as a consequence of the nonsolvent-induced polymer solidification process. Physical-chemical and thermal characterization of the fabricated samples demonstrated that PSU processing did not affect its macromolecular structure and glass-transition temperature, as well as that after post-processing PSU implants did not contain residual solvent or nonsolvent. Mechanical characterization showed that the developed PSU scaffold tensile and compressive modulus could be changed by varying the macroporous architecture. In addition, PSU scaffolds supported the in vitro adhesion and proliferation of the BALB/3T3 clone A31 mouse embryo cell line. These findings encourage further research on the suitability of the developed processing method for the fabrication of customized PSU implants.

Enhancing Water Treatment Performance of Porous Polysulfone Hollow Fiber Membranes through Atomic Layer Deposition

Polysulfone (PSF) is one of the most used polymers for water treatment membranes, but its intrinsic hydrophobicity can be detrimental to the membranes' performances. By modifying a membrane's surface, it is possible to adapt its physicochemical properties and thus tune the membrane's hydrophilicity or porosity, which can achieve improved permeability and antifouling efficiency. Atomic layer deposition (ALD) stands as a distinctive technology offering exceedingly even and uniform layers of coatings, like oxides that cover the surfaces of objects with three-dimensional (3D) shapes, porous structures, and particles. In the context of this study, the focus was on titanium dioxide (TiO2), zinc oxide (ZnO), and alumina (Al2O3), which were deposited on polysulfone hollow fiber (HF) membranes via ALD using TiCl4, diethyl zinc (DEZ), and trimethylamine (TMA), respectively, and H2O as precursors. The morphology and mechanical properties of membranes were changed without damaging their performances. The deposition was confirmed mainly by energy-dispersive X-ray spectroscopy (EDX). All depositions offered great performances with a maintained permeability and BSA retention and a 20 to 40° lower water contact angle (WCA) than the raw PSF HF membrane. The deposition of TiO2 offered the best results, showing an enhancement of 50% for the water permeability and 20% for the fouling resistance of the PSF HF membranes.

Solution Blow-Spun Poly (Ethylene Oxide)-Polysulfone Bicomponent Fibers-Characterization of Morphology, Structure, and Properties

Solution blow spinning was used to prepare nonwoven bicomponent fibers constituted by poly (ethylene oxide)-Polysulfone (PEO-PSF). As a new material, deep characterization was carried out to have a database to understand final performance regarding its multiple functions as a potential material for biomedical applications. The morphology was studied by field emission scanning electron and transmission electron microscopy and optical profilometry. Structural characterization was carried out by Fourier transform infrared spectroscopy and thermal degradation by thermogravimetric analysis. Additionally, wettability and mechanical behavior were studied by contact angle measurements and tensile tests, respectively. The bicomponent material was constituted of fibers with a structure mainly described by a core-shell structure, where the PSF phase is located at the center of the fibers, and the PEO phase is mainly located at the outer parts of the fibers, leading to a kind of shell wall. The study of possible interactions between different phases revealed them to be lacking, pointing to the presence of an interface core/shell more than an interphase. The morphology and roughness of the bicomponent material improved its wettability when glycerol was tested. Indeed, its mechanical properties were enhanced due to the PSF core provided as reinforcement material.

Surface modification of polysulfone reverse osmosis membrane with chitosan-modified zinc oxide for water desalination

Decreasing groundwater levels, increasing world population, and pollution of water resources by industries lead to the use of new technologies for augmenting the fresh water supply such as its desalination. Chitosan-modified zinc oxide (C-ZnO) nanoparticles were synthesized and used for surface modification of polysulfone (PSf) in water desalination. PSf /C-ZnO membrane was fabricated through the phase inversion method and characterized by Fourier transfer infrared (FTIR), X-Ray diffraction (XRD), field emission scanning electron microscope (FESEM), atomic force microscope (AFM), energy dispersive X-ray (EDX), Braunauer-Emmett-Teller (BET), and contact angle. The nanoparticle effect on the membrane properties was investigated by measuring the pure water flux and solute rejection under two constant pressures, at 6 and 10 bar, and the salts concentration of MgSO₄, MgCl₂, NaCl, and CaCl₂ at 1 gL^-1. The results showed that nanoparticles increased the hydrophilicity of the pristine PSf membrane while slightly decreasing the water permeability. Moreover, the salt rejection increased with the nanoparticle addition up to 0.2 wt.% while it decreased with 0.5 wt.% nanoparticle due to changing the membrane finger-like pores sublayer structure.

Bisphenol A and Bisphenol S in Hemodialyzers

Bisphenol A (BPA)-based materials are used in the manufacturing of hemodialyzers, including their polycarbonate (PC) housings and polysulfone (PS) membranes. As concerns for BPA's adverse health effects rise, the regulation on BPA exposure is becoming more rigorous. Therefore, BPA alternatives, such as Bisphenol S (BPS), are increasingly used. It is important to understand the patient risk of BPA and BPS exposure through dialyzer use during hemodialysis. Here, we report the bisphenol levels in extractables and leachables obtained from eight dialyzers currently on the market, including high-flux and medium cut-off membranes. A targeted liquid chromatography-mass spectrometry strategy utilizing stable isotope-labeled internal standards provided reliable data for quantitation with the standard addition method. BPA ranging from 0.43 to 32.82 µg/device and BPS ranging from 0.02 to 2.51 µg/device were detected in dialyzers made with BPA- and BPS-containing materials, except for the novel FX CorAL 120 dialyzer. BPA and BPS were also not detected in bloodline controls and cellulose-based membranes. Based on the currently established tolerable intake (6 µg/kg/day), the resulting margin of safety indicates that adverse effects are unlikely to occur in hemodialysis patients exposed to BPA and BPS quantified herein. With increasing availability of new data and information about the toxicity of BPA and BPS, the patient safety limits of BPA and BPS in those dialyzers may need a re-evaluation in the future.

Fabrication and Study of Dextran/Sulfonated Polysulfone Blend Membranes for Low-Density Lipoprotein Adsorption

The abnormal increase in low-density lipoprotein (LDL) in human blood is a main independent risk factor for the pathogenesis of atherosclerosis, whereas a reduced LDL level effectively lowers morbidity. It is important to develop LDL adsorption materials with high efficiency and selectivity, as well as to simplify their fabrication processes. In this paper, polysulfone (PSF), sulfonated polysulfone (SPSF), and sulfonated polysulfone/dextran (SPSF/GLU) membranes were successfully fabricated for LDL adsorption using a solution casting technique. Attenuated total reflectance Fourier transform infrared spectroscopy and X-ray photoelectron spectroscopy measurements confirmed the success of the preparation. The water contact angle decreased from 89.7 ± 3.4° (PSF) to 76.4 ± 3.2° (SPSF) and to 71.2 ± 1.9° (SPSF/GLU), respectively. BSA adsorption testing showed that the SPSF/GLU with surface enrichment of sulfonate groups and glycosyl groups possessed higher resistance to protein solution. The adsorption and desorption behaviors of the studied samples in single-protein or binary-protein solutions were systematically investigated by enzyme-linked immunosorbent assay (ELISA), The results showed that SPSF/GLU, which had excellent resistance to protein adsorption, possessed a similar adsorption capacity to that of PSF. SPSF membrane exhibited excellent selective affinity for LDL in single and binary protein solutions, suggesting potential applications in LDL removal.

Kinetics of Glucoregulatory Peptide Hormones during Hemodialysis with Cellulose Triacetate and Polysulfone Dialyzers in Patients with Diabetes and End-Stage Kidney Disease

The mechanisms behind reported decreases in plasma insulin and glucagon during hemodialysis (HD) are not clear. Here, we investigated these mechanisms during HD treatment and the characteristics of insulin and glucagon removal when using two super high-flux membranes. In an experimental study, clearance, adsorption rates, and reduction rates of insulin and glucagon were investigated when using cellulose triacetate (CTA) and polysulfone (PS) membranes in a closed circuit using bovine blood. In a clinical study, 20 diabetes patients with end-stage kidney disease who were stable on HD were randomly selected for two HD sessions with two different membranes. At 1 h after the initiation of HD, insulin and glucagon clearance were measured, and the reduction rates were also investigated. In the experimental study, the PS membrane showed significantly higher clearance, adsorption rates, and reduction rates of insulin and glucagon compared with the CTA membrane. Although glucagon was detected in the ultrafiltration fluids in both membranes, insulin was absent in the PS membrane. In the clinical study, both membranes showed significant reductions in plasma insulin and glucagon at each time point. The PS membrane showed significantly higher insulin clearance and reduction rates compared with the CTA membrane. The two membranes showed no significant difference in glucagon clearance, but the glucagon reduction rate was significantly higher with the PS membrane. Our findings show that HD with the two super high-flux membranes used removes significant amounts of glucoregulatory peptide hormones from plasma in patients with diabetes and end-stage kidney disease, potentially affecting their glucose metabolism.

Silymarin modified polysulfone hollow fiber membranes with antioxidant, anti-M1 macrophage polarization and hemocompatibility for blood purification

Oxidative stress is highly prevalent in maintenance hemodialysis patients and increases the risk of cardiovascular morbidity and mortality. Silymarin (SM) is a natural compound extracted from plants, and has been shown to have pharmacological effects such as antioxidant, anti-inflammatory, cytoprotective, and anti-nephrotoxicity. SM-modified polysulfone (PSF) hemodialysis membranes were prepared by an immersion-precipitation phase transition method. The experimental results showed that the modified membranes effectively scavenged free radicals, significantly inhibited lipid peroxidation, and had good antioxidant stability (60 days). The PSF/SM antioxidant membranes (H-3) had no pro-inflammatory effect, which was confirmed by the result of anti-M1 macrophage polarization. Furthermore, the hemolysis rate (2%), blood cell deformation (3.7%), and inhibition of erythrocyte and platelet adhesion were improved by the SM-modified PSF membranes. All the results suggest that PSF/SM blended hollow fiber membranes are promising for application in hemodialysis membranes to improve oxidative stress status and reduce inflammation and complications in patients.

Efficiency of Fabricated Adsorptive Polysulfone Mixed Matrix Membrane for Acetic Acid Separation

The ultrafiltration mixed matrix membrane (UF MMMs) process represents an applicable approach for the removal of diluted acetic acid at low concentrations, owing to the low pressures applied. The addition of efficient additives represents an approach to further improve membrane porosity and, subsequently, enhance acetic acid removal. This work demonstrates the incorporation of titanium dioxide (TiO₂) and polyethylene glycol (PEG) as additives into polysulfone (PSf) polymer via the non-solvent-induced phase-inversion (NIPS) method to improve the performance of PSf MMMs performance. Eight PSf MMMs samples designated as M0 to M7, each with independent formulations, were prepared and investigated for their respective density, porosity, and degree of AA retention. Morphology analysis through scanning electron microscopy elucidated sample M7 (PSf/TiO₂/PEG 6000) to have the highest density and porosity among all samples with concomitant highest AA retention at approximately 92.2%. The application of the concentration polarization method further supported this finding by the higher concentration of AA solute present on the surface of the membrane compared to that of AA feed for sample M7. Overall, this study successfully demonstrates the significance of TiO₂ and PEG as high MW additives in improving PSf MMM performance.

Effect of Molecular Weight and Chemical Structure of Terminal Groups on the Properties of Porous Hollow Fiber Polysulfone Membranes

For the first time, polysulfones (PSFs) were synthesized with chlorine and hydroxyl terminal groups and studied for the task of producing porous hollow fiber membranes. The synthesis was carried out in dimethylacetamide (DMAc) at various excesses of 2,2-bis(4-hydroxyphenyl)propane (Bisphenol A) and 4,4'-dichlorodiphenylsulfone, as well as at an equimolar ratio of monomers in various aprotic solvents. The synthesized polymers were studied by nuclear magnetic resonance (NMR), differential scanning calorimetry, gel permeation chromatography (GPC), and the coagulation values of 2 wt.% PSF polymer solutions in N-methyl-2-pyrollidone were determined. According to GPC data, PSFs were obtained in a wide range of molecular weights M_w from 22 to 128 kg/mol. NMR analysis confirmed the presence of terminal groups of a certain type in accordance with the use of the corresponding monomer excess in the synthesis process. Based on the obtained results on the dynamic viscosity of dope solutions, promising samples of the synthesized PSF were selected to produce porous hollow fiber membranes. The selected polymers had predominantly -OH terminal groups and their molecular weight was in the range of 55-79 kg/mol. It was found that porous hollow fiber membrane from PSF with M_w 65 kg/mol (synthesized in DMAc with an excess of Bisphenol A 1%) has a high helium permeability of 45 m³/m²∙h∙bar and selectivity α (He/N₂) = 2.3. This membrane is a good candidate to be used as a porous support for thin-film composite hollow fiber membrane fabrication.

Novel Hydrophobic Ultrafiltration Membranes for Treatment of Oil-Contaminated Wastewater

Cutting fluids are the main source of oily wastewater in the metalworking industry. This study deals with the development of antifouling composite hydrophobic membranes for treatment of oily wastewater. The novelty of this study is that a low energy electron-beam deposition technique was applied for a polysulfone (PSf) membrane with a molecular-weight cut-off of 300 kDa, which is promising for use in the treatment of oil-contaminated wastewater, by using polytetrafluoroethylene (PTFE) as target materials. The effect of the thickness of the PTFE layer (45, 660, and 1350 nm) on the structure, composition, and hydrophilicity of membranes was investigated using scanning electron microscopy, water contact angle (WCA) measurements, atomic force microscopy, and FTIR-spectroscopy. The separation and antifouling performance of the reference and modified membranes were evaluated during ultrafiltration of cutting fluid emulsions. It was found that the increase in the PTFE layer thickness results in the significant increase in WCA (from 56° up to 110-123° for the reference and modified membranes respectively) and decrease in surface roughness. It was found that cutting fluid emulsion flux of modified membranes was similar to the flux of the reference PSf-membrane (7.5-12.4 L·m^-2·h^-1 at 6 bar) while cutting fluid rejection (R_CF) of modified membranes increased compared to the reference membrane (R_CF = 58.4-93.3% for modified and R_CF = 13% for the reference PSf membrane). It was established that despite the similar flux of cutting fluid emulsion, modified membranes demonstrate 5-6.5 times higher flux recovery ratio (FRR) compared to the reference membrane. The developed hydrophobic membranes were found to be highly efficient in oily wastewater treatment.

Effect of Polyethylene Glycol Additive on the Structure and Performance of Fabric-Reinforced Thin Film Composite

Fabric-reinforced thin film composite (TFC) membranes exhibit outstanding mechanical durability over free-standing membranes for commercial applications. In this study, polyethylene glycol (PEG) was incorporated to modify the polysulfone (PSU) supported fabric-reinforced TFC membrane for forward osmosis (FO). The effects of PEG content and molecular weight on the structure, material property and FO performance of the membrane were investigated comprehensively, and the corresponding mechanisms were revealed. The membrane prepared by using 400 g/mol PEG exhibited better FO performances than those of membranes with 1000 and 2000 g/mol PEG, and 20 wt.% was demonstrated to be the optimal PEG content in the casting solution. The permselectivity of the membrane was further improved by reducing the PSU concentration. The optimal TFC-FO membrane had a water flux (Jw) of 25.0 LMH using deionized (DI) water feed and 1 M NaCl draw solution, and the specific reverse salt flux (Js/Jw) was as low as 0.12 g/L. The degree of internal concentration polarization (ICP) was significantly mitigated. The membrane behaved superior to the commercially available fabric-reinforced membranes. This work provides a simple and low-cost approach in the development TFC-FO membrane and shows great potential in the large-scale production for practical applications.

Antifouling and Antimicrobial Study of Nanostructured Mixed-Matrix Membranes for Arsenic Filtration

Membrane fouling is a major drawback in the membrane filtration industry for water treatment. Mixed-matrix membranes (MMMs) are well known for their enhanced antifouling and antibacterial properties, which could offer potential benefits for membrane filtration processes in the water treatment field. In this work, three electrospun nanofibrous MMMs (P, CP, and MCP, which were, respectively, the pristine polysulfone membrane and mixed-matrix membranes (MMMs) consisting of GO-ZnO and GO-ZnO-iron oxides) were studied for antifouling and antibacterial properties with respect to the arsenic nanofiltration process. The effects of these composites on the antifouling behaviour of the membranes were studied by characterising the bovine serum albumin (BSA) protein adsorption on the membranes and subsequent analysis using microscopic (morphology via scanning electron microscopy) and Brunauer-Emmett-Teller (BET) analyses. The antibacterial properties of these membranes were also studied against Gram-positive Staphylococcus aureus (S. aureus) and Gram-negative Escherichia coli (E. coli). The composite nanoparticle-incorporated membranes showed improved antifouling properties in comparison with the pristine polysulfone (PSF) membrane. The excellent antimicrobial properties of these membranes make them appropriate candidates to contribute to or overcome biofouling issues in water or wastewater treatment applications.

Airbrushed PSF/ZnO Composite Coatings as a Novel Approach for the Consolidation of Historical Bones

In this work, the preparation and characterization of films based on polysulfone (PSF) filled with zinc oxide, ZnO, nanoparticles (NPs) are conducted. The novelty of this research mainly relies on two points: (i) the use of a commercial airbrush to prepare or modify materials, and (ii) the design of new materials (nanocomposites) for the consolidation and restoration of historical bones. To accomplish these objectives, free-standing thin films and ancient bone coatings of PSF/ZnO nanocomposites with different particle contents (0%, 1%, 2%, 5% and 10%, % wt) are prepared using a commercial airbrush. Mechanical characterization is carried out to correlate properties between free-standing thin films and coatings, thus understanding the final performance of the coatings as consolidants for ancient bones. Thin films of PSF/ZnO show that the elastic modulus (E) increases with particle content. The mechanical behavior of the surfaces of the treated and untreated bones is studied locally using Martens hardness measurements. Maximum values of Martens hardness are obtained for the bone samples treated with polysulfone filled with 1% ZnO nanoparticles (HM = 850 N·mm^-2) or 2% ZnO (HM = 625 N·mm^-2) compared to those treated just with neat PSF (HM = 282 N·mm^-2) or untreated bone (HM = 140 N·mm^-2), indicating there is a correspondence between rigidity of free-standing films and hardness of the corresponding coatings. In terms of mechanical performance, it is demonstrated the existence of a balance between nanoparticle concentration and probability of nanoparticle aggregation, which allows better material design for ancient bones consolidation.

Deformation Behavior of Single Carbon Fibers Impregnated with Polysulfone by Polymer Solution Method

Tensile deformation behavior of continuous high-strength and high-modulus single carbon fibers impregnated with a polysulfone solution was investigated. The effect of the carbon fiber type, mass fraction of the polymer, and the loading rate on the tensile strength was studied. It was observed that, whereas for high-modulus carbon fibers the magnitude of tensile strength depends significantly on the loading rate, for high-strength carbon fibers, such dependence was nearly not observed. SEM study shows that at low loading rates, elementary filaments inside the impregnated fiber are able to align themselves along the load application axis because a thermoplastic matrix can flow under the tensile stresses' force. As a result, the fiber's strength properties can be realized more effectively in the thermoplastic-based composites than in the same composite with an epoxy matrix.

Using Metal-Organic Framework HKUST-1 for the Preparation of High-Conductive Hybrid Membranes Based on Multiblock Copolymers for Fuel Cells

Novel proton-conducting hybrid membranes consisting of sulfonated multiblock copolymer of polysulfone and polyphenylsulfone (SPES) reinforced with a HKUST-1 metal-organic framework (MOF) (5, 10, and 20 wt. %) were prepared and characterized for fuel cell applications. The presence of the MOF in the copolymer was confirmed by means of FE-SEM and EDS. The hybrid membranes show a lower contact angle value than the pure SPES, in agreement with the water uptake (WU%), i.e., by adding 5 wt. % of the MOF, this parameter increases by 20% and 40% at 30 °C and 60 °C, respectively. Additionally, the presence of the MOF increases the ion exchange capacity (IEC) from 1.62 to 1.93 mequivH+ g−1. Thermogravimetric analysis reveals that the hybrid membranes demonstrate high thermal stability in the fuel cell operation temperature range (<100 °C). The addition of the MOF maintains the mechanical stability of the membranes (TS > 85 MPa in the Na+ form). Proton conductivity was analyzed using EIS, achieving the highest value with a 5 wt. % load of the HKUST-1. This value is lower than that observed for the HKUST-1/Nafion system. However, polarization and power density curves show a remarkably better performance of the hybrid membranes in comparison to both the pure SPES and the pure Nafion membranes.

Spinning of Polysulfone Hollow Fiber Membranes Using Constant Dope Solution Composition: Viscosity Control via Temperature

The dope solution viscosity is an important parameter that largely determines the properties of hollow fiber membranes. In the literature available today, the change in viscosity is carried out only by changing the quantitative and/or qualitative dope solution compositions. However, such an important spinning parameter as temperature should significantly affect the dope solution viscosity. For the first time, the influence of the dope solution viscosity of a constant composition on polysulfone hollow fiber membrane properties was studied. The hollow fiber membranes were obtained by the phase separation method induced by a non-solvent (NIPS). The change in the dope solution temperature was carried out in the temperature range of 17-27 °C, providing a dope solution viscosity range of 34.3-21.6 Pa∙s. This work shows that even in such a narrow temperature range, the properties of polysulfone hollow fiber membranes change significantly. With a decrease in the viscosity in this temperature range, the wall thickness of the hollow fiber membrane decreases by 2.8 times; the permeance for the individual gases He and CO₂ increases by 1.6-1.8 times, respectively; the ideal selectivity decreases by 1.12 times; the mean flow pore size increases by 1.63 times; and the surface porosity increases about 3 times.

Porous Membranes of Polysulfone and Graphene Oxide Nanohybrids for Vanadium Redox Flow Battery

Porous nanohybrid membranes of polysulfone (PSF) with graphene oxide (GO) nanosheets (PSF/GO membrane) were developed to serve as proton exchange membranes in a vanadium redox flow battery (VRFB). Various ratios of PSF/GO and thickness were investigated to evaluate the optimal voltage efficiency (VE), coulombic efficiency (CE), and energy efficiency (EE) of the VRFB. The pore size, distribution, and hydrophilicity of PSF/GO membranes were studied using scanning electron microscopy (SEM) images and contact angles. Functional groups of GO were evaluated using Raman spectroscopy. The mechanical properties and thermal stability of PSF/GO membranes were analyzed using a tensile tester and thermogravimetric analysis (TGA), respectively. The results show that the mechanical properties of the PSF porous membrane with GO nanosheets were significantly improved, indicating that the addition of graphene oxide nanosheets consolidated the internal structure of the PSF membrane. Cyclic voltammetry revealed an obviously different curve after the addition of GO nanosheets. The CE of the VRFB in the PSF/GO membrane was significantly higher than that in the pristine PSF membrane, increasing from 80% to 95% at 0.6 wt.% GO addition. Moreover, PSF/GO membranes displayed great chemical stability during long-term operation; thus, they can evolve as potential porous membranes for application in VRFBs for green energy storage.

Structure and Properties of Epoxy Polysulfone Systems Modified with an Active Diluent

An epoxy resin modified with polysulfone (PSU) and active diluent furfuryl glycidyl ether (FGE) was studied. Triethanolaminotitanate (TEAT) and iso-methyltetrahydrophthalic anhydride (iso-MTHPA) were used as curing agents. It is shown that during the curing of initially homogeneous mixtures, heterogeneous structures are formed. The type of these structures depends on the concentration of active diluent and the type of hardener. The physico-mechanical properties of the hybrid matrices are determined by the structure formed. The maximum resistance to a growing crack is provided by structures with a thermoplastic-enriched matrix-interpenetrating structures. The main mechanism for increasing the energy of crack propagation is associated with the implementation of microplasticity of extended phases enriched in polysulfone and their involvement in the fracture process.

Catalyst- and Stabilizer-Free Rational Synthesis of Ionic Polymer Nanoparticles in One Step for Oil/Water Separation Membranes

Ionic polymer nanoparticles (IPNs) were synthesized in one pot by quaternization precipitation polymerization (QPP) as a novel polymerization technique. QPP eliminated the usage of high-cost ionic monomers and reduced the number of steps for the preparation of IPN. The monomers 2-(dimethylamino)ethyl methacrylate (DMAEMA) and 4-vinylbenzyl chloride (VBC) polymerized in the presence of azobisisobutyronitrile (AIBN) and underwent quaternization simultaneously, which yielded ionic poly(DMAEMA-co-VBC) nanoparticles in one step with the size of 50-80 nm without any stabilizer and catalyst. Similarly, 4-vinylpyridine (VP) and VBC polymerized in the presence of AIBN and underwent quaternization simultaneously, which yielded ionic poly(VP-co-VBC) nanoparticles in one step with the size of 70-90 nm without any stabilizer and catalyst. The as-synthesized IPN was further utilized for the fabrication of hydrophilic nanocomposite ultrafiltration membranes for oil/water separation. Fabricated hybrid membranes were characterized and studied for oil rejection properties. It exhibited an oil rejection of >96% with a pure water permeability of 219 L/m² h bar.

Headspace Extraction of Chlorobenzenes from Water Using Electrospun Nanofibers Fabricated with Calix[4]arene-Doped Polyurethane-Polysulfone

Chlorobenzenes (CBs) are persistent and potentially have a carcinogenic effect on mammals. Thus, the determination of CBs is essential for human health. Hence, in this study, novel polyurethane−polysulfone/calix[4]arene (PU-PSU/calix[4]arene) nanofibers were synthesized using an electrospinning approach over in-situ coating on a stainless-steel wire. The nanosorbent was comprehensively characterized using scanning electron microscopy (SEM) and Fourier transform infrared spectroscopy (FT-IR) techniques. The SEM analysis depicted the nanofiber’s unique morphology and size distribution in the range of 50−200 nm. To determine the levels of 1,2,4-trichlorobenzene, 1,2,3-trichlorobenzene, and 1,2,3,4-tetrachlorobenzene in water samples, freshly prepared nanosorbent was employed using headspace-solid phase microextraction (HS-SPME) in combination with gas chromatography micro electron capture detector (GC-µECD). Other calixarenes, such as sulfonated calix[4]arene, p-tert-calixarene, and calix[6]arene were also examined, and among the fabricated sorbents, the PU−PSU/calix[4]arene showed the highest efficiency. The key variables of the procedure, including ionic strength, extraction temperature, extraction duration, and desorption conditions were examined. Under optimal conditions, the LOD (0.1−1.0 pg mL−1), the LDR (0.4−1000 pg mL−1), and the R2 > 0.990 were determined. Additionally, the repeatability from fiber to fiber and the intra-day and inter-day reproducibility were determined to be 1.4−6.0, 4.7−10.1, and 0.9−9.7%, respectively. The nanofiber adsorption capacity was found to be 670−720 pg/g for CBs at an initial concentration of 400 pg mL−1. A satisfactory recovery of 80−106% was attained when the suggested method’s application for detecting chlorobenzenes (CBs) in tap water, river water, sewage water, and industrial water was assessed.

Effect of Silica Sodalite Loading on SOD/PSF Membranes during Treatment of Phenol-Containing Wastewater

In this study, silica sodalite (SSOD) was prepared via topotactic conversion and different silica sodalite loadings were infused into the polysulfone (PSF) for application in phenol-containing water treatment. The composite membranes were fabricated through the phase inversion technique. Physicochemical characteristics of the nanoparticles and membranes were checked using a Scanning Electron Microscope (SEM), Brunauer Emmett-Teller (BET), and Fourier Transform Infrared (FTIR) for surface morphology, textural properties, and surface chemistry, respectively. A nanotensile test, Atomic Force Microscopy (AFM), and contact angle measurement were used to check the mechanical properties, surface roughness, and hydrophilicity of the membranes, respectively. SEM results revealed that the pure polysulfone surface is highly porous with large evident pores. However, the pores decreased with increasing SSOD loading. The performance of the fabricated membranes was evaluated using a dead-end filtration device at varying feed pressure during phenol-containing water treatment. The concentration of phenol in water used in this study was 20 mg/L. The pure PSF displayed the maximum phenol rejection of 95 55% at 4 bar, compared to the composite membranes having 61.35% and 64.75% phenol rejection for 5 wt.% SSOD loading and 10 wt.% SSOD loading, respectively. In this study, a novel Psf-infused SSOD membrane was successfully fabricated for the treatment of synthetic phenol-containing water to alleviate the challenges associated with it.

Development of Antifouling Thin-Film Composite/Nanocomposite Membranes for Removal of Phosphate and Malachite Green Dye

Nowadays polymer-based thin film nanocomposite (TFN) membrane technologies are showing key interest to improve the separation properties. TFN membranes are well known in diverse fields but developing highly improved TFN membranes for the removal of low concentration solutions is the main challenge for the researchers. Application of functional nanomaterials, incorporated in TFN membranes provides better performance as permeance and selectivity. The polymer membrane-based separation process plays an important role in the chemical industry for the isolation of products and recovery of different important types of reactants. Due to the reduction in investment, less operating costs and safety issues membrane methods are mainly used for the separation process. Membranes do good separation of dyes and ions, yet their separation efficiency is challenged when the impurity is in low concentration. Herewith, we have developed, UiO-66-NH₂ incorporated TFN membranes through interfacial polymerization between piperazine (PIP) and trimesoyl chloride (TMC) for separating malachite green dye and phosphate from water in their low concentration. A comparative study between thin-film composite (TFC) and TFN has been carried out to comprehend the benefit of loading nanoparticles. To provide mechanical strength to the polyamide layer ultra-porous polysulfone support was made through phase inversion. As a result, outstanding separation values of malachite green (MG) 91.90 ± 3% rejection with 13.32 ± 0.6 Lm^-2h^-1 flux and phosphate 78.36 ± 3% rejection with 22.22 ± 1.1 Lm^-2h^-1 flux by TFN membrane were obtained. The antifouling tendency of the membranes was examined by using bovine serum albumin (BSA)-mixed feed and deionized water, the study showed a good ~84% antifouling tendency of TFN membrane with a small ~14% irreversible fouling. Membrane's antibacterial test against E. coli. and S. aureus. also revealed that the TFN membrane possesses antibacterial activity as well. We believe that the present work is an approach to obtaining good results from the membranes under tricky conditions.

3D Natural Mesoporous Biosilica-Embedded Polysulfone Made Ultrafiltration Membranes for Application in Separation Technology

Diatoms are the most abundant photosynthetic microalgae found in all aquatic habitats. In the extant study, the spent biomass (after lipid extraction) of the centric marine diatom Thalassiosira lundiana CSIRCSMCRI 001 was subjected to acid digestion for the extraction of micro composite inorganic biosilica. Then, the resulting three-dimensional mesoporous biosilica material (diatomite) was used as a filler in polysulfone (PSF) membrane preparation by phase inversion. The fabricated PSF/diatomite composite membranes were characterized by SEM-EDX, TGA, and ATR-IR, and their performances were evaluated. The number of pores and pore size were increased on the membrane surface with increased diatomite in the composite membranes as compared to the control. The diatomite composite membranes had high hydrophilicity and thermal stability, lower surface roughness, and excellent water permeability. Membranes with high % diatomite, i.e., PSF/Dia_0.5, had a maximum water flux of 806.8 LMH (Liter/m²/h) at 20 psi operating pressure. High-diatomite content membranes also exhibited the highest rejection of BSA protein (98.5%) and rhodamine 6G (94.8%). Similarly, in biomedical rejection tests, the PSF/Dia_0.5 membrane exhibited a maximum rejection of ampicillin (75.84%) and neomycin (85.88%) at 20 Psi pressure. In conclusion, the mesoporous inorganic biosilica material was extracted from spent biomass of diatom and successfully used in filtration techniques. The results of this study could enhance the application of natural biogenic porous silica materials in wastewater treatment for water recycling.

Polymeric Membranes for Oil-Water Separation: A Review

This review is devoted to the application of bulk synthetic polymers such as polysulfone (PSf), polyethersulfone (PES), polyacrylonitrile (PAN), and polyvinylidene fluoride (PVDF) for the separation of oil-water emulsions. Due to the high hydrophobicity of the presented polymers and their tendency to be contaminated with water-oil emulsions, methods for the hydrophilization of membranes based on them were analyzed: the mixing of polymers, the introduction of inorganic additives, and surface modification. In addition, membranes based on natural hydrophilic materials (cellulose and its derivatives) are given as a comparison.

Airbrushed Polysulfone (PSF)/Hydroxyapatite (HA) Nanocomposites: Effect of the Presence of Nanoparticles on Mechanical Behavior

Nanocomposite films of polysulfone (PSF)—hydroxyapatite (HA) were prepared with a commercial airbrush. Structural, thermal, and mechanical characterization allows obtaining new information to understand the role of the nanofiller–polymer matrix interphase in the final performance of these materials in relation to its possible applications in the restoration of bones. Fourier-transform infrared spectroscopy shows that there are hardly any structural changes in the polymer when adding HA particles. From thermal analysis (differential scanning calorimetry and thermogravimetry), it can be highlighted that the presence of HA does not significantly affect the glass transition temperature of the PSF but decelerates its thermal degradation. All this information points out that any change in the PSF performance because of the addition of HA particles cannot be due to specific interactions between the filler and the polymer. Results obtained from uniaxial tensile tests indicate that the addition of small amounts of HA particles (1% wt) leads to elastic moduli higher than the upper bound predicted by the rule of mixtures suggesting there must be a high contribution of the interphase. A simple model of the nanocomposite is proposed for which three contributions must be considered, particles, interphase and matrix, in such a way that interphases arising from different particles can interact by combining with each other thus leading to a decrease in its global contribution when the amount of particles is high enough. The mechanical behavior can be explained considering a balance between the contribution of the interphase and the number of particles. Finally, a particular mechanism is proposed to explain why in certain nanocomposites relatively high concentrations of nanoparticles may substantially increase the strain to failure.

Recent Advancements in Polysulfone Based Membranes for Fuel Cell (PEMFCs, DMFCs and AMFCs) Applications: A Critical Review

In recent years, ion electrolyte membranes (IEMs) preparation and properties have attracted fabulous attention in fuel cell usages owing to its high ionic conductivity and chemical resistance. Currently, perfluorinatedsulfonicacid (PFSA) membrane has been widely employed in the membrane industry in polymer electrolyte membrane fuel cells (PEMFCs); however, NafionTM suffers reduced proton conductivity at a higher temperature, requiring noble metal catalyst (Pt, Ru, and Pt-Ru), and catalyst poisoning by CO. Non-fluorinated polymers are a promising substitute. Polysulfone (PSU) is an aromatic polymer with excellent characteristics that have attracted membrane scientists in recent years. The present review provides an up-to-date development of PSU based electrolyte membranes and its composites for PEMFCs, alkaline membrane fuel cells (AMFCs), and direct methanol fuel cells (DMFCs) application. Various fillers encapsulated in the PEM/AEM moiety are appraised according to their preliminary characteristics and their plausible outcome on PEMFC/DMFC/AMFC. The key issues associated with enhancing the ionic conductivity and chemical stability have been elucidated as well. Furthermore, this review addresses the current tasks, and forthcoming directions are briefly summarized of PEM/AEMs for PEMFCs, DMFCs, AMFCs.

Development of Antifouling Polysulfone Membranes by Synergistic Modification with Two Different Additives in Casting Solution and Coagulation Bath: Synperonic F108 and Polyacrylic Acid

This study deals with the development of antifouling ultrafiltration membranes based on polysulfone (PSF) for wastewater treatment and the concentration and purification of hemicellulose and lignin in the pulp and paper industry. The efficient simple and reproducible technique of PSF membrane modification to increase antifouling performance by simultaneous addition of triblock copolymer polyethylene glycol-polypropylene glycol-polyethylene glycol (Synperonic F108, Mn =14 × 103 g mol-1) to the casting solution and addition of polyacrylic acid (PAA, Mn = 250 × 103 g mol-1) to the coagulation bath is proposed for the first time. The effect of the PAA concentration in the aqueous solution on the PSF/Synperonic F108 membrane structure, surface characteristics, performance, and antifouling stability was investigated. PAA concentrations were varied from 0.35 to 2.0 wt.%. Membrane composition, structure, and topology were investigated by Fourier-transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), atomic force microscopy (AFM), and scanning electron microscopy (SEM). The addition of PAA into the coagulation bath was revealed to cause the formation of a thicker and denser selective layer with decreasing its pore size and porosity; according to the structural characterization, an interpolymer complex of the two additives was formed on the surface of the PSF membrane. Hydrophilicity of the membrane selective layer surface was shown to increase significantly. The selective layer surface charge was found to become more negative in comparison to the reference membrane. It was shown that PSF/Synperonic F108/PAA membranes are characterized by better antifouling performance in ultrafiltration of humic acid solution and thermomechanical pulp mill (ThMP) process water. Membrane modification with PAA results in higher ThMP process water flux, fouling recovery ratio, and hemicellulose and total lignin rejection compared to the reference PSF/Synperonic F108 membrane. This suggests the possibility of applying the developed membranes for hemicellulose concentration and purification.

A Novel Generation of Polysulfone/Crown Ether-Functionalized Reduced Graphene Oxide Membranes with Potential Applications in Hemodialysis

Heavy metal poisoning is a rare health condition caused by the accumulation of toxic metal ions in the soft tissues of the human body that can be life threatening if left untreated. In the case of severe intoxications, hemodialysis is the most effective method for a rapid clearance of the metal ions from the bloodstream, therefore, the development of hemodialysis membranes with superior metal ions retention ability is of great research interest. In the present study, synthetic polysulfone membranes were modified with reduced graphene oxide functionalized with crown ether, an organic compound with high metal ions complexation capacity. The physico-chemical characteristics of the composite membranes were determined by FT-IR, Raman, XPS and SEM analysis while their efficiency in retaining metal ions was evaluated via ICP-MS analysis. The obtained results showed that the thermal stability of reduced graphene oxide was improved after functionalization with crown ether and that the presence of the carbonaceous filler influenced the membranes morphology in terms of pore dimensions and membrane thickness. Moreover, the ability of Cu2+ ions retention from synthetic feed solution was up to three times higher in the case of the composite membranes compared to the neat ones.

Solvent-Resistant UV-Cured Polysulfone Support Membranes Using a Green Solvent

Solvent-resistant UV-cured supports consisting of a semi-interpenetrating network of polysulfone (PSf) and cross-linked poly-acrylate were successfully synthesized for the first time using an alternative, non-reprotoxic, and biodegradable solvent. Tamisolve^® NxG is a high-boiling, dipolar aprotic solvent with solubility parameters similar to those of dimethylformamide (DMF) and N-methyl-2-pyrrolidone (NMP), making it an eco-friendly alternative. The support membranes, prepared via UV-curing followed by non-solvent-induced phase inversion, can serve as a universal solvent-resistant support for the synthesis of a broad set of membranes, for which the selective layer can be deposited from any solvent. Parameters such as UV irradiation time and intensity, as well as the concentrations of PSf, penta-acrylate, and photo-initiator in the casting solution were varied to obtain such supports. The characteristics of the resulting supports were investigated in terms of separation performance, hydrophobicity, porosity, degree of acrylate conversion, and pure water flux. The resulting membranes showed improved chemical resistance in solvents such as ethyl acetate, NMP, tetrahydrofuran (THF), and toluene. Solvent-resistant supports with different pore sizes were synthesized and used for the preparation of thin film composite (TFC) membranes to demonstrate their potential. Promising separation performances with Rose Bengal (RB) rejections up to 98% and water permeances up to 1.5 L m^-2 h^-1 bar^-1 were reached with these TFC-membranes carrying a polyamide top layer synthesized via interfacial polymerization.

Fabrication of Polysulfone-Surface Functionalized Mesoporous Silica Nanocomposite Membranes for Removal of Heavy Metal Ions from Wastewater

Membranes are an efficient way to treat emulsified heavy metal-based wastewater, but they generally come with a trade-off between permeability and selectivity. In this research, the amine and sulphonic groups on the inner and outer surface of mesoporous silica nanoparticles (MSNs) were first modified by a chemical approach. Then, MSNs with amine and sulphonic groups were utilized as new inorganic nanofiller to fabricate mixed matrix polysulfone (PSU) nanocomposite membranes using the classical phase inversion approach. The resultant nanoparticles and membranes were characterized by their physico-chemical characteristics as well as determination of pure water permeability along with cadmium and zinc ion removal. Embedding nanoparticles resulted in a significant rise in the water permeability as a result of changes in the surface properties and porosity of the membrane. Furthermore, the efficiency of developed membranes to remove cadmium and zinc was significantly improved by more than 90% due to the presence of functional groups on nanoparticles. The functionalized-MSNs/PSU nanocomposite membrane has the potential to be an effective industrial effluent removal membrane.

Mixed Matrix Membranes Containing a Biphenyl-Based Knitting Aryl Polymer and Gas Separation Performance

Novel mixed matrix membranes (MMMs) were prepared using Matrimid (M), polysulfone (PSF) or polyphenylene oxide (PPO) as the continuous phase and a porous biphenyl-based knitting aryl polymer as a filler, synthesized through the Friedel–Craft reaction. The filler had little influence on the thermal and morphological properties of the membranes but affected the mechanical and gas transport properties, which were different depending on the type of matrix. Thus, in the case of MMMs based on Matrimid, the filler increased considerably the permeability to all gases, although no improvements in selectivity were achieved. A PSF-based MMM showed minor permeability increases, but not in all gases, while the selectivity was particularly improved for hydrogen separations. A PPO-based MMM did not exhibit variation in permeability nor in permselectivity with the addition of the filler.

New Understanding of the Difference in Filtration Performance between Anatase and Rutile TiO2 Nanoparticles through Blending into Ultrafiltration PSF Membranes

The blending of nanomaterials into a polymeric matrix is a method known for its ability, under certain circumstances, to lead to an improvement in membrane properties. TiO₂ nanoparticles have been used in membrane research for the last 20 years and have continuously shown promise in this field of research. Polysulfone (PSf) membranes were obtained through the phase inversion method, with different TiO₂ nanoparticle concentrations (0, 0.1, 0.5, and 1 wt.%) and two types of TiO₂ crystalline structure (anatase and rutile), via the addition of commercially available nanopowders. Research showed improvement in all studied properties. In particular, the 0.5 wt.% TiO₂ rutile membrane recorded an increase in permeability of 139.7% compared to the control membrane. In terms of overall performance, the best nanocomposite membrane demonstrated a performance index increase of 71.1% compared with the control membrane.

Effect of Polyphenylsulfone and Polysulfone Incompatibility on the Structure and Performance of Blend Membranes for Ultrafiltration

This study deals with the modification of polyphenylsulfone ultrafiltration membranes by introduction of an incompatible polymer polysulfone to the polyphenylsulfone casting solution to improve the permeability. The correlation between properties of the blend polyphenylsulfone/polysulfone solutions and porous anisotropic membranes for ultrafiltration prepared from these solutions was revealed. The blend polyphenylsulfone/polysulfone solutions were investigated using a turbidity spectrum method, optical microscopy and measurements of dynamic viscosity and turbidity. The structure of the prepared blend flat sheet membranes was studied using scanning electron microscopy. Membrane separation performance was investigated in the process of ultrafiltration of human serum albumin buffered solutions. It was found that with the introduction of polysulfone to the polyphenylsulfone casting solution in N-methyl-2-pyrrolidone the size of supramolecular particles significantly increases with the maximum at (40–60):(60:40) polyphenylsulfone:polysulfone blend ratio from 76 nm to 196–354 nm. It was shown that polyphenylsulfone/polysulfone blend solutions, unlike the solutions of pristine polymers, are two-phase systems (emulsions) with the maximum droplet size and highest degree of polydispersity at polyphenylsulfone/polysulfone blend ratios (30–60):(70–40). Pure water flux of the blend membranes passes through a maximum in the region of the most heterogeneous structure of the casting solution, which is associated with the imposition of a polymer-polymer phase separation on the non-solvent induced phase separation upon membrane preparation. The application of polyphenylsulfone/polysulfone blends as membrane-forming polymers and polyethylene glycol (M_n = 400 g·mol⁻¹) as a pore-forming agent to the casting solutions yields the formation of ultrafiltration membranes with high membrane pure water flux (270 L·m⁻²·h⁻¹ at 0.1MPa) and human serum albumin rejection of 85%.

Dialyzer First Use Reaction with Polysulfone Membrane: Moving Beyond Ethylene Oxide

Acute anaphylactic/anaphylactoid reactions to dialyzers are uncommon. Indeed, they are thought to have decreased in incidence since the transition to more biocompatible dialyzer membranes and with the abandonment of ethylene oxide for sterilization of dialyzers. However, few recent Spanish studies suggest that the incidence actually remains the same. Here, we report two cases of dialyzer first use reactions that occurred with polysulfone dialyzers. These were not ethylene oxide sterilized dialyzers and the reactions were less intense/absent from the second reuse onwards. Both the patients were successfully dialyzed by switching to a cellulose triacetate dialyzer or by using a preprocessed dialyzer filled with renalin. Thus, the cause of the reaction could either be the primary polysulfone membrane or a leachable substance from the dialyzer.

Polysulfone Membranes Based Hybrid Nanocomposites for the Adsorptive Removal of Hg(II) Ions

Organic-inorganic nanoparticles, which can improve and modify the mechanical and chemical properties of polymers, have been used as fillers to prepare high-performance hybrid nanocomposite membranes. In this study, we explored whether the incorporation of organic nanofillers (graphene (G), graphene oxide (GO), carbon nanotubes (CNTs), or oxidized carbon nanotubes (CNTOxi)) into polysulfone (PSF) and montmorillonite (MMt)-modified PSF membranes could enhance membrane performance for the removal of heavy metal ions from contaminated solutions. These hybrid membranes were prepared by a phase inversion method using chloroform as the solvent. The surface morphologies of the membranes revealed good dispersibility of the organoclay and carbon nanomaterials in the PSF matrix. The hybrid nanocomposite membranes showed significantly improved thermal stability and mechanical properties as compared to the pristine PSF and PSF/MMt membranes. The adsorption efficiencies of these hybrid adsorptive membranes for Hg(II), Pb(II), Sr(II), Fe(III), Zn(II), Ni(II), Al(III), Co(II), Y(III), and Cr(III) were investigated. The PSF/MMt/CNTOxi and PSF/MMt/GO membranes exhibited the highest adsorption efficiencies. In particular, these adsorptive membranes showed selectivity toward Hg(II), and the Hg(II) extraction percentage was maximized at pH 2. The maximum Hg(II) adsorption capacities of PSF/MMt/CNTOxi and PSF/MMt/GO were 151.36 and 144.89 mg/g, respectively, and the adsorption isotherm was in approval with the Langmuir model. These hybrid nanocomposites can be used in water purification application.

Modified Zeolite/Polysulfone Mixed Matrix Membrane for Enhanced CO2/CH4 Separation

In recent years, mixed matrix membranes (MMMs) have received worldwide attention for their potential to offer superior gas permeation and separation performance involving CO₂ and CH₄. However, fabricating defect-free MMMs still remains as a challenge where the incorporation of fillers into MMMs has usually led to some issues including formation of undesirable interfacial voids, which may jeopardize the gas separation performance of the MMMs. This current work investigated the incorporation of zeolite RHO and silane-modified zeolite RHO (NH₂–RHO) into polysulfone (PSf) based MMMs with the primary aim of enhancing the membrane’s gas permeation and separation performance. The synthesized zeolite RHO, NH₂–RHO, and fabricated membranes were characterized by X-ray diffraction (XRD) analysis, Fourier transform infrared-attenuated total reflection (FTIR-ATR), thermogravimetric analysis (TGA) and field emission scanning election microscopy (FESEM). The effects of zeolite loading in the MMMs on the CO₂/CH₄ separation performance were investigated. By incorporating 1 wt% of zeolite RHO into the MMMs, the CO₂ permeability and ideal CO₂/CH₄ selectivity slightly increased by 4.2% and 2.7%, respectively, compared to that of a pristine PSf membrane. On the other hand, a significant enhancement of 45% in ideal CO₂/CH₄ selectivity was attained by MMMs incorporated with 2 wt% of zeolite NH₂-RHO compared to a pristine PSf membrane. Besides, all MMMs incorporated with zeolite NH₂-RHO displayed higher ideal CO₂/CH₄ selectivity than that of the MMMs incorporated with zeolite RHO. By incorporating 1–3 wt% zeolite NH₂-RHO into PSf matrix, MMMs without interfacial voids were successfully fabricated. Consequently, significant enhancement in ideal CO₂/CH₄ selectivity was enabled by the incorporation of zeolite NH₂–RHO into MMMs.

A Molecular Simulation Study of Silica/Polysulfone Mixed Matrix Membrane for Mixed Gas Separation

Polysulfone-based mixed matrix membranes (MMMs) incorporated with silica nanoparticles are a new generation material under ongoing research and development for gas separation. However, the attributes of a better-performing MMM cannot be precisely studied under experimental conditions. Thus, it requires an atomistic scale study to elucidate the separation performance of silica/polysulfone MMMs. As most of the research work and empirical models for gas transport properties have been limited to pure gas, a computational framework for molecular simulation is required to study the mixed gas transport properties in silica/polysulfone MMMs to reflect real membrane separation. In this work, Monte Carlo (MC) and molecular dynamics (MD) simulations were employed to study the solubility and diffusivity of CO₂/CH₄ with varying gas concentrations (i.e., 30% CO₂/CH₄, 50% CO₂/CH₄, and 70% CO₂/CH₄) and silica content (i.e., 15–30 wt.%). The accuracy of the simulated structures was validated with published literature, followed by the study of the gas transport properties at 308.15 K and 1 atm. Simulation results concluded an increase in the free volume with an increasing weight percentage of silica. It was also found that pure gas consistently exhibited higher gas transport properties when compared to mixed gas conditions. The results also showed a competitive gas transport performance for mixed gases, which is more apparent when CO₂ increases. In this context, an increment in the permeation was observed for mixed gas with increasing gas concentrations (i.e., 70% CO₂/CH₄ > 50% CO₂/CH₄ > 30% CO₂/CH₄). The diffusivity, solubility, and permeability of the mixed gases were consistently increasing until 25 wt.%, followed by a decrease for 30 wt.% of silica. An empirical model based on a parallel resistance approach was developed by incorporating mathematical formulations for solubility and permeability. The model results were compared with simulation results to quantify the effect of mixed gas transport, which showed an 18% and 15% percentage error for the permeability and solubility, respectively, in comparison to the simulation data. This study provides a basis for future understanding of MMMs using molecular simulations and modeling techniques for mixed gas conditions that demonstrate real membrane separation.

Fabrication and performance evaluation of polymeric membrane using blood compatible hydroxyapatite for artificial kidney application

In the current study, a phase inversion scheme was employed to fabricate hydroxyapatite (HA)/polysulfone (PSF)-based asymmetric membranes using a film applicator with water as a solvent and nonsolvent exchanging medium. Fourier Transform Infrared (FTIR) and X-ray diffraction (XRD) spectroscopic studies were conducted to confirm the bonding chemistry and purity of filler. The inherent thick nature of PSF generated sponge-like shape while the instantaneous demixing process produced finger-like pore networks in HA/PSF-based asymmetric membranes as exhibited by scanning electron microscope (SEM) micrographs. The FTIR spectra confirmed noncovalent weak attractions toward the polymer surface. The leaching ratio was evaluated to observe the dispersion behavior of HA filler in membrane composition. Hydrophilicity, pore profile, pure water permeation (PWP) flux, and molecular weight cutoff (MWCO) values of all formulated membranes were also calculated. Antifouling results revealed that HA modified PSF membranes exhibited 43% less adhesion of bovine serum albumin (BSA) together with >86% recovery of flux. Membrane composition showed 74% total resistance, out of which 60% was reversible resistance. Biocompatibility evaluation revealed that the modified membranes exhibited prothrombin time (PT), and thrombin time (TT) comparable with typical blood plasma, whereas proliferation of living cells over membrane surface proved its nontoxic behavior toward biomedical application. The urea and creatinine showed effective adsorption aptitude toward HA loaded PSF membranes.

Polyvinylpyrrolidone in hemodialysis membranes: Impact on platelet loss during hemodialysis

INTRODUCTION

Hydrophilic modification with polyvinylpyrrolidone (PVP) increases the biocompatibility profile of synthetic dialysis membranes. However, PVP may be eluted into the patient's blood, which has been discussed as a possible cause for adverse reactions rarely occurring with synthetic membranes. We investigated the content of PVP and its elution from the blood-side surface from commercially available dialyzers, including the novel FX CorAL, with PVP-enriched and α-tocopherol-stabilized membrane, and link the results to the level of platelet loss during dialysis as a maker of biocompatibility.

METHODS

Six synthetic, PVP containing, dialyzers (FX CorAL, FX CorDiax [Fresenius Medical Care]; Polyflux, THERANOVA [Baxter]; ELISIO [Nipro]; xevonta [B. Braun]) were investigated in the present study. The content of PVP on blood-side surface was determined with X-ray photoelectron spectroscopy (XPS). The amount of elutable PVP was measured photometrically after 5 h recirculation. The level of platelet loss was evaluated in an ex vivo recirculation model with human blood.

FINDINGS

Highest PVP content on the blood-side surface was found for the polysulfone-based FX CorAL (26.3%), while the polyethersulfone-based THERANOVA (15.6%) had the lowest PVP content. Elution of PVP was highest for the autoclave steam-sterilized THERANOVA (9.1 mg/1.6 m² dialyzer) and Polyflux (9.0 mg/1.6 m² dialyzer), while the lowest PVP elution was found for the INLINE steam sterilized FX CorAL and FX CorDiax (<0.5 mg/1.6 m² dialyzer, for both). Highest platelet loss was found for xevonta (+164.4% compared to the reference) and the lowest for the FX CorAL (-225.2%) among the polysulfone-based dialyzers; among the polyethersulfone-based dialyzers, THERANOVA (+95.5%) had the highest and ELISIO (-52.1%) the lowest platelet loss.

DISCUSSION

Polyvinylpyrrolidone content and elution differ between commercially available dialyzers and were found to be linked to the membrane material and sterilization method. The amount of non-eluted PVP on the blood-side surface may be an important determinant for the biocompatibility of dialyzers.

Express Method of Preparation of Hollow Fiber Membrane Samples for Spinning Solution Optimization: Polysulfone as Example

This article describes a new technique for the preparation of hollow fiber (HF) membrane samples using an automatic manipulator unit. The manipulator uses a syringe needle to form a HF of a given geometry. The needle in automatic mode is sequentially immersed, first into the polymer solution and then into the coagulation bath. The possibility of using a manipulator to obtain HF samples was studied on the known polysulfone (PSf)/N-methylpyrrolidone (NMP)/pore-forming additive system. A series of HF membrane samples were made within 29 h from twelve 1 mL PSf casting solutions. This was 15 times faster than obtaining samples of HF membranes at the multifunctional research laboratory facility. From the point of view of the consumption of the components of the casting solution, the use of the manipulator was 30 times more economical, and the consumption of water for precipitation and washing was 8000 times less. The developed method made it possible to study samples of HF by scanning electron microscopy (SEM), ultrafiltration, and evaluate its mechanical properties without spinning the membranes. Using the new technique, the optimal composition of the casting solution for the wet spinning of HF PSf membranes was selected during two weeks. Thus, the manipulator makes it possible to significantly reduce the time of the new membrane preparation, reduce the volume of used polymer, and thus makes it promising to study expensive or new membrane materials.

Evaluation and comparison of polysulfone TS-UL and PMMA NF-U dialyzers versus expanded hemodialysis and postdilution hemodiafiltration

Toray has created a new generation of dialyzers, the polysulphone (TS) UL series, and polymethylmethacrylate (PMMA) NF-U series, which offer enhanced efficacy over the previous TS-S series and NF-H series. The aim of this study was to evaluate the safety and efficacy of these dialyzer series versus contrasted expanded hemodialysis (HDx) and postdilution hemodiafiltration (HDF). We conducted a prospective study in 12 patients. Each patient underwent six dialysis sessions: FX80 Cordiax in HD, Toraysulfone TS-1.8 UL in HD, Theranova 400 in HDx, polymethylmethacrylate (PMMA) NF-2.1 U in HDF, Toraysulfone TS-2.1 UL in HDF, and FX80 Cordiax in HDF. The removal ratios (RRs) of urea, creatinine, ß₂ -microglobulin, myoglobin, prolactin, α₁ -microglobulin, α₁ -acid glycoprotein, and albumin were compared intraindividually. Dialysate albumin loss was also measured. The RRs for β₂ -microglobulin, myoglobin, prolactin, α₁ -microglobulin, and α₁ -acid glycoprotein were higher with the TS-2.1 UL and FX80 Cordiax dialyzers in HDF than those obtained with HD treatments and NF-2.1 U in HDF. The β₂ -microglobulin, myoglobin, and prolactin RRs were also higher with HDx than those obtained with HD treatments. The myoglobin and prolactin RRs were higher with TS-1.8 UL in HD than those obtained with helixone dialyzers in HD. Dialysate albumin loss was less than 3 g in all situations except in TS-2.1 UL in HDF. The highest global removal score values were obtained with the TS-2.1 UL and helixone dialyzers in HDF. Significant differences were found between all study situations. In conclusion, the new generation dialyzers, Toraysulfone TS Series UL and PMMA NF-U series, show excellent behaviour and tolerance in HD and HDF, representing an upgrade versus their predecessor series. The higher permeability of the TS UL series has been proven with higher efficiency in HD and maximum performance in HDF. The new PMMA NF-U series allows the use of HDF with good efficiency and complete safety.

Effect of Silica Sodalite Functionalization and PVA Coating on Performance of Sodalite Infused PSF Membrane during Treatment of Acid Mine Drainage

In this study, silica sodalite (SSOD) nanoparticles were synthesized by topotactic conversion and functionalized using HNO3/H2SO4 (1:3). The SSOD and functionalized SSOD (fSSOD) nanoparticles were infused into a Polysulfone (Psf) membrane to produce mixed matrix membranes. The membranes were fabricated via the phase inversion method. The membranes and the nanoparticles were characterized using Scanning Electron Microscopy (SEM) to check the morphology of the nanoparticles and the membranes and Fourier Transform Infrared to check the surface chemistry of the nanoparticles and the membranes. Thermal stability of the nanoparticles and the membranes was evaluated using Themogravimetry analysis (TGA) and the degree of hydrophilicity of the membranes was checked via contact angle measurements. The mechanical strength of the membranes and their surface nature (roughness) were checked using a nanotensile instrument and Atomic Force Microscopy (AFM), respectively. The textural property of the nanoparticles were checked by conducting N2 physisorption experiments on the nanoparticles at 77 K. AMD-treatment performance of the fabricated membranes was evaluated in a dead-end filtration cell using a synthetic acid mine drainage (AMD) solution prepared by dissolving a known amount of MgCl2, MnCl2·4H2O, Na2SO4, Al(NO3)3, Fe(NO3)3·9H2O, and Ca2OH2 in deionized water. Results from the N2 physisorption experiments on the nanoparticles at 77 K showed a reduction in surface area and increase in pore diameter of the nanoparticles after functionalization. Performance of the membranes during AMD treatment shows that, at 4 bar, a 10% fSSOD/Psf membrane displayed improved heavy metal rejection >50% for all heavy metals considered, expect the SSOD-loaded membrane that showed a rejection <13% (except for Al3+ 89%). In addition, coating the membranes with a PVA layer improved the antifouling property of the membranes. The effects of multiple PVA coating and behaviour of the membranes during real AMD are not reported in this study, these should be investigated in a future study. Therefore, the newly developed functionalized SSOD infused Psf membranes could find applications in the treatment of AMD or for the removal of heavy metals from wastewater.