Performance of carbon fiber cathode membrane with C–Mn–Fe–O catalyst in MBR–MFC for wastewater treatment

Study on the mechanism of mitigating membrane fouling in MFC-AnMBR coupling system treating sodium and magnesium ion-containing wastewater

Anaerobic Membrane Bioreactors (AnMBR) offer numerous advantages in wastewater treatment, yet they are prone to membrane fouling after extended operation, impeding their long-term efficiency and stability. In this study, a coupled system was developed using modified conductive membranes as the filtration membrane for the AnMBR and as the anodic conductive membrane in the microbial electrochemical system, with a total volume of approximately 2.57 L. The research focused on understanding the membrane fouling characteristics of the AnMBR when treating wastewater containing sodium ion (Na+) and magnesium ion (Mg2+). When the system was treating wastewater containing Na+, organic pollutants such as proteins and polysaccharides were identified as the primary causes of membrane fouling. Three experimental groups generating different electric currents exhibited extended operational times compared to the open-circuit control group, with extensions of 30, 24, and 15 days, respectively. Conversely, when treating wastewater with Mg2+, organic-inorganic composite fouling, primarily driven by Mg2+ bridging, emerged as the key challenge, with the experimental groups showing operational extensions of 5, 8, and 23 days, respectively, in comparison to the control group. Analysis of proteins and polysaccharides indicated that electric current played a crucial role in reducing organic fouling in the sludge cake layer. When treating wastewater containing Na+, the effectiveness of membrane fouling control was directly proportional to the electric current, while when treating wastewater containing Mg2+, it was directly proportional to the voltage.

An overview of deploying different treatment processes with membrane bioreactor for enhanced treatment of wastewaters: synergistic performances and reduced fouling of membrane

The membrane bioreactor (MBR) process synergistically combines biological treatment with membrane filtration, offering a compact design and enhanced operational flexibility. However, membrane fouling remains a critical bottleneck, limiting its widespread application, particularly in treating high-strength wastewater. Recent advances have demonstrated that integrating MBR systems with auxiliary processes such as adsorption, electrochemical treatments, algal-assisted systems, and others can significantly mitigate fouling and enhance treatment efficacy. This paper critically reviews various MBR hybrid configurations, examining their mechanisms, advantages, and limitations in terms of treatment performance and fouling control, while highlighting their potential to extend conventional MBR's applicability to challenging wastewaters and addressing operational challenges like economic viability and sustainability. Elaborated tables incorporating a wide variety of research studies within the realm of synchronization have been meticulously compiled to generate a comprehensive literature review.

A comprehensive review of microbial fuel cells considering materials, methods, structures, and microorganisms

Microbial fuel cells (MFCs) are promising for generating renewable energy from organic matter and efficient wastewater treatment. Ensuring their practical viability requires meticulous optimization and precise design. Among the critical components of MFCs, the membrane separator plays a pivotal role in segregating the anode and cathode chambers. Recent investigations have shed light on the potential benefits of membrane-less MFCs in enhancing power generation. However, it is crucial to recognize that such configurations can adversely impact the electrocatalytic activity of anode microorganisms due to increased substrate and oxygen penetration, leading to decreased coulombic efficiency. Therefore, when selecting a membrane for MFCs, it is essential to consider key factors such as internal resistance, substrate loss, biofouling, and oxygen diffusion. Addressing these considerations carefully allows researchers to advance the performance and efficiency of MFCs, facilitating their practical application in sustainable energy production and wastewater treatment. Accelerated substrate penetration could also lead to cathode clogging and bacterial inactivation, reducing the MFC's efficiency. Overall, the design and optimization of MFCs, including the selection and use of membranes, are vital for their practical application in renewable energy generation and wastewater treatment. Further research is necessary to overcome the challenges of MFCs without a membrane and to develop improved membrane materials for MFCs. This review article aims to compile comprehensive information about all constituents of the microbial fuel cell, providing practical insights for researchers examining various variables in microbial fuel cell research.

From Waste to Watts: Updates on Key Applications of Microbial Fuel Cells in Wastewater Treatment and Energy Production

Due to fossil fuel depletion and the rapid growth of industry, it is critical to develop environmentally friendly and long-term alternative energy technologies. Microbial fuel cells (MFCs) are a powerful platform for extracting energy from various sources and converting it to electricity. As no intermediate steps are required to harness the electricity from the organic substrate’s stored chemical energy, MFC technology offers a sustainable alternative source of energy production. The generation of electricity from the organic substances contained in waste using MFC technology could provide a cost-effective solution to the issue of environmental pollution and energy shortages in the near future. Thus, technical advancements in bioelectricity production from wastewater are becoming commercially viable. Due to practical limitations, and although promising prospects have been reported in recent investigations, MFCs are incapable of upscaling and of high-energy production. In this review paper, intensive research has been conducted on MFCs’ applications in the treatment of wastewater. Several types of waste have been extensively studied, including municipal or domestic waste, industrial waste, brewery wastewater, and urine waste. Furthermore, the applications of MFCs in the removal of nutrients (nitrogen and sulphates) and precious metals from wastewater were also intensively reviewed. As a result, the efficacy of various MFCs in achieving sustainable power generation from wastewater has been critically addressed in this study.

Microbial fuel cells for bioelectricity production from waste as sustainable prospect of future energy sector

Microbial fuel cell (MFC) is lauded for its potentials to solve both energy crisis and environmental pollution. Technologically, it offers the capability to harness electricity from the chemical energy stored in the organic substrate with no intermediate steps, thereby minimizes the entropic loss due to the inter-conversion of energy. The sciences underneath such MFCs include the electron and proton generation from the metabolic decomposition of the substrate by microbes at the anode, followed by the shuttling of these charges to cathode for electricity generation. While its promising prospects were mutually evinced in the past investigations, the upscaling of MFC in sustaining global energy demands and waste treatments is yet to be put into practice. In this context, the current review summarizes the important knowledge and applications of MFCs, concurrently identifies the technological bottlenecks that restricted its vast implementation. In addition, economic analysis was also performed to provide multiangle perspectives to readers. Succinctly, MFCs are mainly hindered by the slow metabolic kinetics, sluggish transfer of charged particles, and low economic competitiveness when compared to conventional technologies. From these hindering factors, insightful strategies for improved practicality of MFCs were formulated, with potential future research direction being identified too. With proper planning, we are delighted to see the industrialization of MFCs in the near future, which would benefit the entire human race with cleaner energy and the environment.

A novel fragmented anode biofilm microbial fuel cell (FAB-MFC) integrated system for domestic wastewater treatment and bioelectricity generation

BACKGROUND

The critical MFC design challenge is to increase anode surface area. A novel FAB-MFC integrated system was developed and evaluated for domestic wastewater treatment. It was operated in fed-batch flow mode at 1-3 days of HRT with 755 mg/L CODIN and 0.76 kg-COD/m3/day. The study includes anaerobic-MFC and aerobic-MFC integrated systems. Microbial electrode jacket dish (MEJ-dish) with hybrid dimension (HD) was invented, first time to authors' knowledge, to boost anode biofilm growth. The treatment system with MEJ+ (FAB) and MEJ- (MFC) anode are called FAB-MFC and MFC, respectively.

RESULTS

Fragmented variable anode biofilm thickness was observed in FAB than MFC. The FAB-MFC (FAB+) simple technique increases the anode biofilm thickness by ~ 5 times MFC. Due to HD the anode biofilm was fragmented in FAB+ system than MFC. At the end of each treatment cycle, voltage drops. All FAB+ integrated systems reduced voltage drop relative to MFC. FAB reduces voltage drops better than MFC in anaerobic-MFC from 6 to 20 mV and aerobic-MFC from 35-47 mV at 1 kΩ external load. The highest power density was achieved by FAB in anaerobic-MFC (FAB = 104 mW/m2, MFC = 98 mW/m2) and aerobic-MFC integrated system (FAB = 59 mW/m2, MFC = 42 mW/m2).

CONCLUSIONS

The ∆COD and CE between FAB and MFC could not be concluded because both setups were inserted in the same reactor. The integrated system COD removal (78-97%) was higher than the solitary MFC treatment (68-78%). This study findings support the FAB+ integrated system could be applied for real applications and improve performance. However, it might depend on influent COD, the microbial nature, and ∆COD in FAB+ and MFC, which requires further study.

Catalytic Membrane Reactors: The Industrial Applications Perspective

Catalytic membrane reactors have been widely used in different production industries around the world. Applying a catalytic membrane reactor (CMR) reduces waste generation from a cleaner process perspective and reduces energy consumption in line with the process intensification strategy. A CMR combines a chemical or biochemical reaction with a membrane separation process in a single unit by improving the performance of the process in terms of conversion and selectivity. The core of the CMR is the membrane which can be polymeric or inorganic depending on the operating conditions of the catalytic process. Besides, the membrane can be inert or catalytically active. The number of studies devoted to applying CMR with higher membrane area per unit volume in multi-phase reactions remains very limited for both catalytic polymeric and inorganic membranes. The various bio-based catalytic membrane system is also used in a different commercial application. The opportunities and advantages offered by applying catalytic membrane reactors to multi-phase systems need to be further explored. In this review, the preparation and the application of inorganic membrane reactors in the different catalytic processes as water gas shift (WGS), Fisher Tropsch synthesis (FTS), selective CO oxidation (CO SeLox), and so on, have been discussed.

An overview of microbial fuel cell usage in wastewater treatment, resource recovery and energy production

Wastewater treatment is a high-cost and energy-intensive process not only due to large amounts of pollutants but also for the large volumes of water to be treated, which are mainly generated by human activities and different industries. In this regard, biological wastewater treatments have become substitutes to the current technologies, owing to the improved treatment efficiency and added value. Microbial fuel cells (MFCs) as one of the promising biological treatments have arisen as a viable solution for chemical oxygen demand (COD) removal and electricity generation simultaneously. Therefore, in this article, the effects of various operating conditions on the COD removal and power production from MFCs are thoroughly discussed. In addition, the advantages and weaknesses of current MFCs technologies used for different types of wastewater are summarized. Finally, the technical barriers facing by MFCs operation and the economic feasibility of using MFCs for wastewater treatment are provided.

A microbial fuel cell system with manganese dioxide/titanium dioxide/graphitic carbon nitride coated granular activated carbon cathode successfully treated organic acids industrial wastewater with residual nitric acid

To meet the urgent demands for sustainable and efficient, environmental-friendly wastewater treatment, a Microbial fuel cell reactor system with MnO₂/TiO₂/g-C₃N₄ (manganese dioxide/ titanium dioxide/graphitic carbon nitride) @GAC (granular activated carbon) electrode was developed. It was both efficient and energy-saving in treating organic acid wastewater generated in Nylon production, with high-concentration COD and residual nitric acid. The MnO₂/TiO₂/g-C₃N₄ catalyst was deposited on GAC via in-situ growth and sol-gel method. The COD, NH₄⁺-N and NO₃^--N was efficiently removed (respectively 98%, 99% and 99%). The COD removal capacity (17.77 kg COD m^-3d^-1) and the maximum power density (1176.47 mW m^-3) was respectively 36.83% and 65.29% higher than the GAC cathode system. The anodic and cathodic microbial consortiums in MFC were analyzed and compared. The MnO₂/TiO₂/g-C₃N₄@GAC MFC system is technically feasible and cost-effective in treating industrial wastewater.

One-Step Electrochemically Prepared Graphene/Polyaniline Conductive Filter Membrane for Permeation Enhancement by Fouling Mitigation

In the electrofiltration process, membrane conductivity plays a decisive role in improving the antifouling performance of the membrane. In this paper, combining the preparation of graphene (Gr) with the fabrication of the Gr layer on the surface of a polyaniline (PANI) membrane, a graphene/PANI (Gr/PANI) conductive membrane was prepared creatively by the one-step electrochemical method. The properties of the as-prepared Gr/PANI membrane were studied systematically. By the tests of Fourier transform infrared spectroscopy, Raman spectroscopy, X-ray diffraction, and atomic force microscopy, it was confirmed that Gr was successfully produced and was combined with the PANI membrane well. Field scanning electron microscopy with energy-dispersive X-ray analysis further confirmed that the top surface and the upper layer pore walls of the membrane were randomly covered by Gr. The antifouling performance of the prepared membrane was evaluated by studying the permeation flux of the yeast suspension, compared with the ones with no electric field: the total permeation flux at 1 V direct current (dc) increased by 109%; besides, under 1 V dc, the average flux of the Gr/PANI membrane was approximately 1.4 times that of the PANI membrane. This approach may provide a promising strategy for the combination of Gr with conductive polymers to produce separation membranes.

A Review on Microbial Electrocatalysis Systems Coupled with Membrane Bioreactor to Improve Wastewater Treatment

Microbial electrocatalysis is an electro reaction that uses microorganisms as a biocatalyst, mainly including microbial electrolytic cells (MEC) and microbial fuel cells (MFC), which has been used for wastewater treatment. However, the low processing efficiency is the main drawback for its practical application and the additional energy input of MEC system results in high costs. Recently, MFC/MEC coupled with other treatment processes, especially membrane bioreactors (MBR), has been used for high efficiency and low-cost wastewater treatment. In these systems, the wastewater treatment efficiency can be improved after two units are operated and the membrane fouling of MBR can also be alleviated by the electric energy that was generated in the MFC. In addition, the power output of MFC can also reduce the energy consumption of microbial electrocatalysis systems. This review summarizes the recent studies about microbial electrocatalysis systems coupled with MBR, describing the combination types and microorganism distribution, the advantages and limitations of the systems, and also addresses several suggestions for the future development and practical applications.

A spontaneous electric field membrane bioreactor with the innovative Cu-nanowires conductive microfiltration membrane for membrane fouling mitigation and pollutant removal

In this study, a spontaneous electric field membrane bioreactor (SEF-MBR), equipped with the innovative Cu-nanowires conductive microfiltration membrane, was developed to achieve membrane fouling mitigation and high-quality effluent. The membrane fouling was significantly mitigated due to the presence of spontaneous electric field that the intensity of the spontaneous electric field in the established SEF-MBR was up to 0.073 V/cm. After over 2-month operation, the membrane flux of SEF-MBR was 2.1 times that of the control reactor. The thickness of fouling layer on the Cu-nanowires conductive membrane surface was about 80 μm, which was far thinner than that on the surface of commercial polyvinylidene fluoride (PVDF) membrane. Meanwhile, it was featured with the lower microbe density and extracellular polymeric substance (EPS) content. The effluent quality of SEF-MBR met the first-class discharge standards, and the removal rates were 94.5% for chemical oxygen demand (COD), 99.8% for NH 4 + - N , 78.5% for total nitrogen (TN), and 86.6% for total phosphorus (TP). The established system with the innovative Cu-nanowires conductive membrane showed a promising prospect for using the spontaneous electric field to mitigate membrane fouling and achieve high-quality effluent without extra power consumption. PRACTITIONER POINTS: The innovative Cu-NWs conductive microfiltration membrane was prepared. The spontaneous electric field in the novel SEF-MBR mitigated membrane fouling. The fouling layer of the novel SEF-MBR was thinner with lower microbe and EPS content. The effluent quality of the novel SEF-MBR met the first-class discharge standard.

Efficient gas phase VOC removal and electricity generation in an integrated bio-photo-electro-catalytic reactor with bio-anode and TiO2 photo-electro-catalytic air cathode

An efficient and cost-effective bio-photo-electro-catalytic reactor (BPEC) was developed, it combined bio-anode with TiO₂ photo-electro-catalytic air cathode and could remove rapidly model gas phase VOC ethyl acetate (EA) and generate electricity simultaneously. This BPEC system exhibited a synergistic effect between the photo-electro-catalysis and microbial fuel cell (MFC) bio-electrochemical process. Calculated kinetic constant of the BPEC system (0.085 min^-1) was twice the sum of those of photocatalysis (only electrolyte in the anode, without microbes, 0.033 min^-1) and MFC (no photocatalysis, 0.010 min^-1) systems. Compared to BPEC with proton exchange membrane (PEM) separator (59.6 mW/cm²), the system with polyvinylidene fluoride (PVDF) membrane had a higher EA degradation rate and power generation (92.8 mW/cm²). A lower external resistance resulted in a faster EA degradation rate. This report provides a new platform for treating other kinds of gas pollutants via integrated bio-electrochemical and gas-solid photo-electro-catalytic reactions, with energy generation and conversions.

Microbial fuel cell and membrane bioreactor coupling system: recent trends

Membrane bioreactor (MBR) and microbial fuel cell (MFC) are new technologies based on microbial process. MBR takes separation process as the core to achieve the high efficient separation and enrichment the beneficiation of microbes during the biological treatment. MFC is a novel technology based on electrochemical process to realize the mutual conversion between biomass energy and electric energy, in order to solve the problems of serious membrane fouling and low efficiency of denitrification in membrane bioreactor, the low power generation efficiency, and unavailability of bioelectric energy of MFC. In recent years, MFC-MBR coupling system emerged. It can effectively mitigate the membrane fouling and reduce the excess sludge production. Simultaneously, the electricity can be used effectively. The new coupling system has good prospects for development. In this paper, we summarized the research progresses of the two kinds of coupling systems in recent years and analyzed the coupling structure and forms. Based on the above, the future development fields of the MFC-MBR coupling system were prospected.

Dual-Function Electrocatalytic and Macroporous Hollow-Fiber Cathode for Converting Waste Streams to Valuable Resources Using Microbial Electrochemical Systems

Dual-function electrocatalytic and macroporous hollow-fiber cathodes are recently proposed as promising advanced material for maximizing the conversion of waste streams such as wastewater and waste CO₂ to valuable resources (e.g., clean freshwater, energy, value-added chemicals) in microbial electrochemical systems. The first part of this progress report reviews recent developments in this type of cathode architecture for the simultaneous recovery of clean freshwater and energy from wastewater. Critical insights are provided on suitable materials for fabricating these cathodes, as well as addressing some challenges in the fabrication process with proposed strategies to overcome them. The second and complementary part of the progress report highlights how the unique features of this cathode architecture can solve one of the intrinsic bottlenecks (gas-liquid mass transfer limitation) in the application of microbial electrochemical systems for CO₂ reduction to value-added products. Strategies to further improve the availability of CO₂ to microbial catalysts on the cathode are proposed. The importance of understanding microbe-cathode interactions, as well as electron transfer mechanisms at the cathode-cell and cell-cell interface to better design dual-function macroporous hollow-fiber cathodes, is critically discussed with insights on how the choice of material is important in facilitating direct electron transfer versus mediated electron transfer.

A novel bio-electrochemical system with sand/activated carbon separator, Al anode and bio-anode integrated micro-electrolysis/electro-flocculation cost effectively treated high load wastewater with energy recovery

A novel bio-electrochemical system (BES) was developed by integrating micro-electrolysis/electro-flocculation from attaching a sacrificing Al anode to the bio-anode, it effectively treated high load wastewater with energy recovery (maximum power density of 365.1 mW/m³ and a maximum cell voltage of 0.97 V), and achieving high removals of COD (>99.4%), NH₄⁺-N (>98.7%) and TP (>98.6%). The anode chamber contains microbes, activated carbon (AC)/graphite granules and Al anode. It was separated from the cathode chamber containing bifunctional catalytic and filtration membrane cathode (loaded with Fe/Mn/C/F/O catalyst) by a multi-medium chamber (MMC) filled with manganese sand and activated carbon granules, which replaced expensive PEM and reduced cost. An air contact oxidation bed for aeration was still adopted before liquid entering the cathode chamber. micro-electrolysis/electro-flocculation helps in achieving high removal efficiencies and contributes to membrane fouling migration. The increase of activated carbon in the separator MMC increased power generation and reduced system electric resistance.

A bio-electrochemical membrane system for more sustainable wastewater treatment with MnO2/PANI modified stainless steel cathode and photosynthetic provision of dissolved oxygen by algae

A competitive sewage treatment technology should meet the standard of water quality requirement and accomplish recovery of potential energy. This study presents such a new system, with coupled membrane bioreactor-microbial fuel cell features, which can not only treat wastewater, but also recovers energy from wastewater by electricity generation, and form a new resource by photosynthesis while providing the dissolved oxygen by algae. Specifically, in the system, the MnO₂/polyaniline is used to modify the stainless steel mesh and to function well as system membrane and cathode, with satisfactory filtration and catalysis performance. The system enables continuous wastewater treatment with stable pollutant removal and electricity generation. Under the membrane flux of 119.4 Lm^-2 h^-1, a maximum power density of 1.2 W m^-3 can be achieved, the algae multiply 6.1 times, and satisfactory wastewater treatment effect is achieved.

Development of a novel proton exchange membrane-free integrated MFC system with electric membrane bioreactor and air contact oxidation bed for efficient and energy-saving wastewater treatment

A novel combined system integrating MFC and electric membrane bioreactor (EMBR) was developed, in which a quartz sand chamber (QSC) was used, replacing expensive proton exchange membrane (PEM). An air contact oxidation bed (ACOB) and embedded trickling filter (TF) with filled volcano rock, was designed to increase dissolved oxygen (DO) in cathodic EMBR to save aeration cost. Membrane fouling in EMBR was successful inhibited/reduced by the generated bioelectricity of the system. The combined system demonstrated superior effluent quality in removing chemical oxygen demand (>97%) and ammonia nitrogen (>93%) during the stable operation, and the phosphorus removal was about 50%. Dominant bacteria (Nitrosomonas sp.; Comamonas sp.; Candidatus Kuenenia) played important roles in the removal of organic matter and ammonia nitrogen. The system has good application prospects in the efficient use of water and the development of sustainable wastewater recycling technology.

Carbon-Based Microbial-Fuel-Cell Electrodes: From Conductive Supports to Active Catalysts

Microbial fuel cells (MFCs) have attracted considerable interest due to their potential in renewable electrical power generation using the broad diversity of biomass and organic substrates. However, the difficulties in achieving high power densities and commercially affordable electrode materials have limited their industrial applications to date. Carbon materials, which can exhibit a wide range of different morphologies and structures, usually possess physiological activity to interact with microorganisms and are therefore fast-emerging electrode materials. As the anode, carbon materials can significantly promote interfacial microbial colonization and accelerate the formation of extracellular biofilms, which eventually promotes the electrical power density by providing a conductive microenvironment for extracellular electron transfer. As the cathode, carbon-based materials can function as catalysts for the oxygen-reduction reaction, showing satisfying activities and efficiencies nowadays even reaching the performance of Pt catalysts. Here, first, recent advancements on the design of carbon materials for anodes in MFCs are summarized, and the influence of structure and surface functionalization of different types of carbon materials on microorganism immobilization and electrochemical performance is elucidated. Then, synthetic strategies and structures of typical carbon-based cathodes in MFCs are briefly presented. Furthermore, future applications of carbon-electrode-based MFC devices in the energy, environmental, and biological fields are discussed, and the emerging challenges in transferring them from laboratory to industrial scale are described.

Preparation of conductive microfiltration membrane and its performance in a coupled configuration of membrane bioreactor with microbial fuel cell

A conductive flat microfiltration membrane with graphene (G-FM) was prepared with polyvinylidene fluoride (PVDF) and reduced graphene oxide (RGO) on stainless steel mesh base by the method of immersion-precipitation phase transformation.

Applications of Graphene-Modified Electrodes in Microbial Fuel Cells

Graphene-modified materials have captured increasing attention for energy applications due to their superior physical and chemical properties, which can significantly enhance the electricity generation performance of microbial fuel cells (MFC). In this review, several typical synthesis methods of graphene-modified electrodes, such as graphite oxide reduction methods, self-assembly methods, and chemical vapor deposition, are summarized. According to the different functions of the graphene-modified materials in the MFC anode and cathode chambers, a series of design concepts for MFC electrodes are assembled, e.g., enhancing the biocompatibility and improving the extracellular electron transfer efficiency for anode electrodes and increasing the active sites and strengthening the reduction pathway for cathode electrodes. In spite of the challenges of MFC electrodes, graphene-modified electrodes are promising for MFC development to address the reduction in efficiency brought about by organic waste by converting it into electrical energy.