Enhancing water vapor permeability in mixed matrix polypropylene membranes through carbon nanotubes dispersion

Tuning of Water Vapor Permeability in 2D Nanocarbon-Based Polypropylene Composite Membranes

This work focuses on the incorporation of 2D carbon nanomaterials, such as graphene oxide (GO), reduced graphene oxide (rGO) and graphene nanoplatelets (GNPs), into polypropylene (PP) via melt mixing. The addition of these 2D carbon nanostructured networks offers a novel approach to enhancing/controlling the water vapor permeable capabilities of PP composite membranes, widely used in industrial applications, such as technical (building roof membranes) or medical (surgical gowns) textiles. The study investigates how the dispersion and concentration of these graphene nanomaterials within the PP matrix influence the microstructure and water vapor permeability (WVP) performance. The WVP measurements were conducted via the "wet" cup method. The presence of either GO, rGO or GNPs in the new polyolefin composite membranes revealed 6- to 7-fold enhanced WVP values compared to pristine PP. This improvement is attributed to the nanoindentations created at the interface of the carbon nanoinclusions with the polymer matrix in the form of nanopores that facilitate water vapor diffusion. In the particular case of GO and rGO, residual oxidative groups might contribute to the WVP as well. This is the first study to compare GO, rGO and even GNP inclusions under identical conditions, providing deeper insights into the mechanisms driving the observed improvements in WVP performance.

Carbon nanotube-wastewater treatment nexus: Where are we heading to?

Water treatment is crucial in solving the rising people's appetite for water and global water shortages. Carbon nanotubes (CNTs) have considerable promise for water treatment because of their adjustable and distinctive arbitrary, physical, as well as chemical characteristics. This illustrates the benefits and risks of integrating CNT into the traditional water treatment resource. Due to their outstanding adsorbent ability and chemical and mechanical properties, CNTs have gained global consideration in environmental applications. The desalination and extraction capability of CNT were improved due to chemical or physical modifications in pure CNTs by various functional groups. The CNT-based composites have many benefits, such as antifouling performance, high selectivity, and increased water permeability. Nevertheless, their full-scale implementations are still constrained by their high costs. Functionalized CNTs and their promising nanocomposites to eliminate contaminants are advised for marketing and extensive water/wastewater treatment.

Improvement of Water Vapor Permeability in Polypropylene Composite Films by the Synergy of Carbon Nanotubes and β-Nucleating Agents

A notable application of polymeric nanocomposites is the design of water vapor permeable (WVP) membranes. "Breathable" membranes can be created by the incorporation of micro/nanofillers, such as CaCO3, that interrupt the continuity of the polymeric phase and when subjected to additional uniaxial or biaxial stretching this process leads to the formation of micro/nanoporous structures. Among the candidate nanofillers, carbon nanotubes (CNTs) have demonstrated excellent intrinsic WVP properties. In this study, chemically modified MWCNTs with oligo olefin-type groups (MWCNT-g-PP) are incorporated by melt processes into a PP matrix; a β-nucleating agent (β-ΝA) is also added. The crystallization behavior of the nanocomposite films is evaluated by differential scanning calorimetry (DSC) and X-ray diffraction (XRD). The WVP performance of the films is assessed via the "wet" cup method. The nanohybrid systems, incorporating both MWCNT-g-PP and β-NA, exhibit enhanced WVP compared to films containing only MWCNT-g-PP or β-NA. This improvement can be attributed to the significant increase in the growth of α-type crystals taking place at the edges of the CNTs. This increased crystal growth exerts a form of stress on the metastable β-phase, thereby expanding the initial microporosity. In parallel, the coexistence of the inherently water vapor-permeable CNTs, further enhances the water vapor permeability reaching a specific water vapor transmission rate (Sp.WVTR) of 5500 μm.g/m2.day in the hybrid composite compared to 1000 μm.g/m2.day in neat PP. Notably, the functionalized MWCNT-g-PP used as nanofiller in the preparation of the "breathable" PP films demonstrated no noteworthy cytotoxicity levels within the low concentration range used, an important factor in terms of sustainability.

Carbon nanomaterials for designing next-generation membranes and their emerging applications

Carbon nanomaterials have enormous applications in various fields, such as adsorption, membrane separation, catalysis, electronics, capacitors, batteries, and medical sciences. Owing to their exceptional properties, such as large specific surface area, carrier mobility, flexibility, electrical conductivity, and optical pellucidity, the family of carbon nanomaterials is considered as one of the most studied group of materials to date. They are abundantly used in membrane science for multiple applications, such as the separation of organics, enantiomeric separation, gas separation, biomolecule separation, heavy metal separation, and wastewater treatment. This study provides an overview of the significant studies on carbon nanomaterial-based membranes and their emerging applications in our membrane research journey. The types of carbon nanomaterials, their utilization in membrane-based separations, and the mechanism involved are summarized in this study. Techniques for the fabrication of different nanocomposite membranes are also highlighted. Lastly, we have provided an overview of the existing issues and future scopes of carbon nanomaterial-based membranes for technological perspectives.

Constructing rapid water vapor transport channels within mixed matrix membranes based on two-dimensional mesoporous nanosheets

Membrane technology is an effective strategy for gas dehumidification and fuel cell humidification. In this study, cerium fluoride oxide (F-Ce) two-dimensional (2D) mesoporous nanosheets and their composite with 1-ethyl-3-methylimidazolium dicyanamide ([Emim][DCA]) ionic liquids (ILs) (IL@F-Ce) are introduced as fillers into polyether block amide (PEBAX® 1074) to fabricate mixed matrix membranes (MMMs). The slit-shaped mesoporous structure of the nanosheets facilitates the construction of water vapor rapid transport channels in MMMs. The permeability and selectivity of water vapor for MMMs loaded with F-Ce nanosheets are greatly improved, and the performance of MMMs loaded with IL@F-Ce nanosheets are much better than the former. Particularly, the MMM with IL@F-Ce content of 4 wt.% achieves the highest H₂O permeability of 4.53 × 10⁵ Barrer, which is more than twice that of the pure PEBAX membrane, and the selectivity is increased by 83%. Thus, the MMMs based on 2D mesoporous nanosheets have considerable potential application in industrial-scale dehydration and humidification processes.

Flexible Full-Surface Conformal Encapsulation for Each Fiber in Graphene Glass Fiber Fabric against Thermal Oxidation

Encapsulation for carbon-based electronic devices against oxidation can enhance their long-term working stability. Graphene glass fiber fabric (GGFF), as an advanced flexible electrothermal material, also struggles with graphene oxidation. The flexible, full-surface, conformal encapsulation for each fiber in the large-area fabric puts forward high requirements for encapsulating materials and techniques. Herein, the nanometer-thick h-BN layer was in situ grown on cambered surfaces of each fiber in GGFF with the chemical vapor deposition method. Stable heating duration (500 °C) of h-BN-encapsulated GGFF (h-BN/GGFF) was increased by 1 order of magnitude without compromising the electrothermal performances and flexibility. Theoretical simulations revealed that the enhanced oxidation resistance of h-BN/GGFF was attributed to the decreased interaction and adsorption life of oxygen. The proposed flexible, full-surface, conformal encapsulation technique targeting the fiber-shaped graphene electrothermal device is scalable and can be extended to the other carbon materials, even devices with intricate shapes, which will promote the development of flexible electronics.

Functionalized Carbon Nanotubes (CNTs) for Water and Wastewater Treatment: Preparation to Application

As the world human population and industrialization keep growing, the water availability issue has forced scientists, engineers, and legislators of water supply industries to better manage water resources. Pollutant removals from wastewaters are crucial to ensure qualities of available water resources (including natural water bodies or reclaimed waters). Diverse techniques have been developed to deal with water quality concerns. Carbon based nanomaterials, especially carbon nanotubes (CNTs) with their high specific surface area and associated adsorption sites, have drawn a special focus in environmental applications, especially water and wastewater treatment. This critical review summarizes recent developments and adsorption behaviors of CNTs used to remove organics or heavy metal ions from contaminated waters via adsorption and inactivation of biological species associated with CNTs. Foci include CNTs synthesis, purification, and surface modifications or functionalization, followed by their characterization methods and the effect of water chemistry on adsorption capacities and removal mechanisms. Functionalized CNTs have been proven to be promising nanomaterials for the decontamination of waters due to their high adsorption capacity. However, most of the functional CNT applications are limited to lab-scale experiments only. Feasibility of their large-scale/industrial applications with cost-effective ways of synthesis and assessments of their toxicity with better simulating adsorption mechanisms still need to be studied.

Ultrafine Re/Pd nanoparticles on polydopamine modified carbon nanotubes for efficient perchlorate reduction and reusability

This study synthesized nanocomposite catalysts via a modification of Re/Pd codoped carbon nanotubes (CNTs) with different concentrations of polydopamine (PDA), which were used for perchlorate (ClO₄^-) reduction. The loads, dispersion and reducibility of Re/Pd nanoparticles increased yet their particle sizes significantly decreased with the increase of PDA concentrations. The average diameter of Re/Pd codoped D₂CNT (CNT modified by 2 mg/mL PDA) with a narrow size distribution was measured to be 2 nm. The ultrafine Re/Pd codoped D₂CNT catalysts represented outstanding catalytic reduction activity for the conversion of ClO₄^- to Cl^- with TOF of 17.34 h^-1 under the room H₂ atmospheric pressure, which was about 8 times than that of the unmodified catalysts. Furthermore, PDA modification minimized the dissociation of Re by chemical bonding between Re and CNTs carrier and maintained good stability of nanocomposite. This study inspires us to apply green bionic methods to enhance the catalytic reduction of perchlorate by changing the physical properties of Re/Pd nanoparticles.

Application Challenges in Fiber and Textile Electronics

Modern electronic devices are moving toward miniaturization and integration with an emerging focus on wearable electronics. Due to their close contact with the human body, wearable electronics have new requirements including low weight, small size, and flexibility. Conventional 3D and 2D electronic devices fail to efficiently meet these requirements due to their rigidity and bulkiness. Hence, a new family of 1D fiber-shaped electronic devices including energy-harvesting devices, energy-storage devices, light-emitting devices, and sensing devices has risen to the challenge due to their small diameter, lightweight, flexibility, and weavability into soft textile electronics. The application challenges faced by fiber and textile electronics from single fiber-shaped devices to continuously scalable fabrication, to encapsulation and testing, and to application mode exploration, are discussed. The evolutionary trends of fiber and textile electronics are then summarized. Finally, future directions required to boost their commercialization are highlighted.

High Polymer Mass Densities at the Mouths of Carbon Nanotubes (CNTs) Control the Diffusion of Small Molecules through CNT-Based Polymer Nanocomposite Membranes

Detailed molecular dynamics (MD) simulations of model single-walled carbon nanotube (CNT) membranes based on atactic poly(methyl methacrylate) (aPMMA) indicate that PMMA chains significantly penetrate nanotubes through their faces. They predict very high-density values of the polymer in the interfacial area around the CNT mouths that can exceed by 50% the density of the bulk polymer at the same thermodynamic conditions. This dramatically decreases the diffusivity of relatively small penetrants (in our study, water molecules) in the nanocomposite membrane, because of the exceedingly long times needed by these small molecules to diffuse through such a dense interfacial layer before accessing the interior of the nanotubes where they can travel really fast. According to our simulations, the escape time of a confined water molecule from the blocked mouths of a CNT can exceed by several orders of magnitude the time needed by the same molecule to move through the CNT pore. Our work indicates the importance of completely avoiding (or at least minimizing) penetration of polymer chains into the CNT pores through the mouths of the tubes in enabling the efficient transport of small- to moderate-size molecules in model CNT-based polymer membranes, since this provides the highest resistance to their mobility through the membrane.

Efficient removal of zinc from water and wastewater effluents by hydroxylated and carboxylated carbon nanotube membranes: Behaviors and mechanisms of dynamic filtration

In this work, a bench scale study was designed to investigate the removal of zinc (Zn²⁺) and regeneration efficiencies of functionalized-MWCNT (f-MWCNT) membranes. The f-MWCNTs were incorporated into polyvinylchloride (PVC) hollow fiber membranes (HFMs), which acted as a substrate and a barrier for MWCNTs leaching to water. The results revealed that the removal capacity of Zn²⁺ through f-CNT membranes were above 98% for the synthetic water and over 70% for real wastewater effluents; predominantly involved surface complexation reaction. The acquired removal efficiency of CNT membrane is attributed to high absolute zeta potential followed by the hydrophilicity of the nanotubes coated the inside surface of HFMs and high concentration of oxygen functional groups on CNT surfaces. Later on, different regenerating solutions were used to desorb Zn²⁺ ions repeatedly from the inner surface of membranes and to recycle the CNT membranes for continuous removal of Zn²⁺ from water. The XPS analysis revealed that, Zn²⁺ ions were completely recovered owing to the ion exchange interactions. The results further confirmed that f-CNT membranes retained their original removal capacity after several successive cycles. Therefore, we recommend that, f-CNTs-based membranes have the potential to be used for large-scale removal and recovery of heavy metal ions from water or wastewater.

Challenges and opportunities in functional carbon nanotubes for membrane-based water treatment and desalination

Environmental applications of carbon nanotubes (CNTs) have grabbed worldwide attentions due to their excellent adsorption capacities and promising physical, chemical and mechanical properties. The functionalization of CNTs, which involves chemical/physical modification of pristine CNTs with different types of functional groups, improves the capabilities of CNT for desalination and/or removals of waterborne contaminants. This paper intends to provide a comprehensive review of functional CNT materials (f-CNT) and their existing and potential applications in membrane-based water treatment and desalination processes, with focuses on critical evaluation of advances, knowledge gaps and future research directions. CNT nanocomposite membranes have been studied at bench scale to efficiently remove a variety of waterborne contaminants and salts, while future improvement is under way with development in CNT functionalization techniques. The CNT-based membrane applications are found to possess a variety of advantages, including improve water permeability, high selectivity and antifouling capability. However, their applications at full scale are still limited by their high cost. Finally, we highlight that f-CNT membranes with promising removal efficiencies for respective contaminants be considered for commercialization and to achieve holistic performance for the purpose of water treatment and desalination.

Application of ultrasonic as a novel technology for removal of inorganic scales (KCl) in hydrocarbon reservoirs: An experimental approach

Inorganic scales are one of the most important causes of formation damage, which causes pressure drops near wellbores; these in turn impair permeability and severely reduce production in oil and gas reservoirs. This paper examines the effectiveness of ultrasonic waves in removing potassium chloride (KCl) scales. Twenty core samples with different permeabilities were exposed to KCl precipitation. After measuring the permeabilities of the saturated core samples, the samples were first subjected to water injection, and then to water injection with ultrasonic wave radiation. At each stage, sample permeabilities were measured and recorded. The results showed that water injection with two pore volumes did not significantly improve permeability, especially in low-permeability core samples. Ultrasonic wave radiation with water could efficiently improve permeability; this result is more obvious for samples with lower permeabilities. SEM images taken from thin sections of the core samples under water injection and water with ultrasonic waves showed that ultrasonic waves distorted the crystal lattice of the KCl scales, causing cracking and delamination. Creation of wormholes in KCl deposits within fractures also resulted from the application of ultrasonic waves. Analysis of chlorine in the output water from core samples in the core-flooding process showed that ultrasonic waves increased the solubility of scales in water, improving the recovery of permeability in the samples. Results of this study show that using ultrasonic waves can be considered a novel and practical method in the removal of inorganic scales in the near-wellbore region of oil and gas reservoirs.