Theoretical modeling and simulation of AGMD and LGMD desalination processes using a composite membrane

The State of the Art on PVDF Membrane Preparation for Membrane Distillation and Membrane Crystallization: Towards the Use of Non-Toxic Solvents

Most parts of the earth are covered with water, but only 0.3% of it is available to living beings. Industrial growth, fast urbanization, and poor water management have badly affected the water quality. In recent years, a transition has been seen from the traditional (physical, chemical) wastewater treatment methods towards a greener, sustainable, and scalable membrane technology. Even though membrane technology offers a green pathway to address the wastewater treatment issue on a larger scale, the fabrication of polymeric membranes from toxic solvents is an obstacle in making it a fully green method. The concept of green chemistry has encouraged scientists to engage in research for new biodegradable and non-protic solvents to replace with already existing toxic ones. This review outlines the use of non-toxic solvents for the preparation of PVDF membranes and their application in membrane distillation and membrane crystallization.

Theoretical and experimental investigation of cylindrical air gap membrane distillation system and effect of the membrane support net on its performance

In present study a cylindrical module is studied based on air gap membrane distillation configuration and studied for desalination purpose. A complete theoretical model was developed with consideration of design and operating parameters that enabled a Cylindrical Air Gap Membrane Distillation (CAGMD) module specific performance analysis. Theoretical model was verified with the literature as well as with the experimental results carried out on a lab scale CAGMD module. The effect of support nets which supports the membrane on the air gap side is also discussed on the performance. Support nets made up of four different thermal conductivities material- copper, aluminum, brass and polypropylene (PP) are considered for this study. The effect of feed temperature and flow rate, air gap width, cold flow rate, effect of thermal conductivities of support nets and height of the module was studied on the performance of CAGMD module. Permeate flux, Specific Thermal Energy Consumption (STEC) and the Gained output ratio (GOR) was selected as the performance indicators and the results for all the resulted parameters obtained from experimental and theoretical model falls in good agreement with only 6% deviation, that suggests that the proposed model is best suitable for predicting the behavior of any cylindrical AGMD module with great effectiveness. It is suggested that for better performance of the system feed flow rate, temperature and cold flow rate should be maintained at higher level. Maximum permeate flux achieved from the CAGMD module is 9.22 kg/m2h.

Experimental Investigation of a Plate-Frame Water Gap Membrane Distillation System for Seawater Desalination

This study presented a detailed investigation into the performance of a plate-frame water gap membrane distillation (WGMD) system for the desalination of untreated real seawater. One approach to improving the performance of WGMD is through the proper selection of cooling plate material, which plays a vital role in enhancing the gap vapor condensation process. Hence, the influence of different cooling plate materials was examined and discussed. Furthermore, two different hydrophobic micro-porous polymeric membranes of similar mean pore sizes were utilized in the study. The influence of key operating parameters, including the feed water temperature and flow rate, was examined against the system vapor flux and gained output ratio (GOR). In addition, the used membranes were characterized by means of different techniques in terms of surface morphology, liquid entry pressure, water contact angle, pore size distribution, and porosity. Findings revealed that, at all conditions, the PTFE membrane exhibits superior vapor flux and energy efficiency (GOR), with 9.36% to 14.36% higher flux at a 0.6 to 1.2 L/min feed flow rate when compared to the PVDF membrane. The copper plate, which has the highest thermal conductivity, attained the highest vapor flux, while the acrylic plate, which has an extra-low thermal conductivity, recorded the lowest vapor flux. The increasing order of GOR values for different cooling plates is acrylic < HDPE < copper < aluminum < brass < stainless steel. Results also indicated that increasing the feed temperature increases the vapor flux almost exponentially to a maximum flux value of 30.36 kg/m2hr. The system GOR also improves in a decreasing pattern to a maximum value of 0.4049. Moreover, a long-term test showed that the PTFE membrane, which exhibits superior hydrophobicity, registered better salt rejection stability. The use of copper as a cooling plate material for better system performance is recommended, while cooling plate materials with very low thermal conductivities, such as a low thermally conducting polymer, are discouraged.

Advances in seawater membrane distillation (SWMD) towards stand-alone zero liquid discharge (ZLD) desalination

Seawater membrane distillation (SWMD) is a promising separation technology due to its ability to operate as a stand-alone desalination unit operation. This paper reviews approaches to improve laboratory-to-pilot-scale MD performance, which comprise operational strategies, module design, and specifically tailored membranes. A detailed comparison of SWMD and sea water reverse osmosis is presented to further analyze the critical shortcomings of SWMD. The unique features of SWMD, namely the ability to operate with extremely high salt rejection and at extreme feed concentration, highlight the SWMD potential to be operated under zero liquid discharge (ZLD) conditions, which results in the production of high-purity water and simultaneous salt recovery, as well as the elimination of the brine disposal cost. However, technical challenges, such as thermal energy requirements, inefficient heat transfer and integration, low water recovery factors, and lack of studies on real-case valuable-salt recovery, are impeding the commercialization of ZLD SWMD. This review highlights the possibility of applying selected strategies to push forward ZLD SWMD commercialization. Suggestions are projected to include intermittent removal of valuable salts, in-depth study on the robustness of novel membranes, module and configuration, utilization of a low-cost heat exchanger, and capital cost reduction in a renewable-energy-integrated SWMD plant.

Mass Transfer Analysis of Air-Cooled Membrane Distillation Configuration for Desalination

It has been proposed that the air-cooled configuration for air gap membrane distillation is an effective way to simplify the system design and energy source requirement. This offers potential for the practical applications of membrane distillation on an industrial scale. In this work, membrane distillation tests were performed using a typical water-cooled membrane distillation (WCMD) configuration and an air-cooled membrane distillation (ACMD) configuration with various condensing plates and operating conditions. To increase the permeate flux of an ACMD system, the condensing plate in the permeate side should transfer heat to the atmosphere more effectively, such as using a more thermally conductive plate, adding fins, or introducing forced convection air flow. Importantly, a practical mass transfer model was proposed to describe the ACMD performance in terms of permeate flux. This model can be simplified by introducing specific correction values to the mass transfer coefficient of a WCMD process under the same conditions. The two factors relate to the capacity (B) and the efficiency (σ), which can be considered as the characteristic factors of a membrane distillation (MD) system. The experimental results are consistent with the theoretical estimations based on this model, which can be used to describe the performance of an MD process.

Enhancement of the air gap membrane distillation system performance by using the water gap module

The negative effect of an air gap layer presented between the membrane and cooling plate on air gap membrane distillation (AGMD) performance was diminished largely by inserting a water gap membrane distillation (WGMD) module in series. The new design of air-gap–water-gap membrane distillation (AG-WG)MD was evaluated experimentally by comparing with an AGMD system under different operating conditions. In theory, mass and heat transfer in the new (AG-WG)MD and imitative AGMD systems were analyzed. Experimental outcomes showed that a new (AG-WG)MD design profoundly enhanced flux (Pd) and gained output ratio (GOR), and greatly decreased energy consumption (STEC) and heat input (EH.I). At a concentration of 5,000 mg/L, coolant temperature of 20 °C, and flow rate of 18 L/h, Pd was promoted by 76.26%, 40.84%, 35.45%, 30.91%, and GOR by 46.38%, 33.46%, 31.27%, 26.65%, in addition to STEC being reduced about 55.63%, 46.81%, 43.66%, 38.30%, and EH.I around 31.31%, 25.84%, 23.53%, 20.55%, from the AGMD to (AG-WG)MD system at feed temperatures of 50 °C, 60 °C, 70 °C, and 80 °C, respectively. The outcomes proved that the AGMD performance could be significantly promoted by integrating with WGMD in a combined MD system. This combination increased the temperature difference across the membrane and decreased thermal-concentration boundary layers for the AGMD system.