Novel high-flux polyamide/TiO2 composite nanofiltration membranes on ceramic hollow fibre substrates

Fabrication of composite ceramic polymeric membranes for agricultural wastewater treatment

Humans have contaminated water supplies with harmful compounds, including different heavy metals. Heavy metals can interfere with human and animal vital organs and metabolic processes. They are also persistent and bioaccumulative. So, this study aimed to fabricate composite ceramic membranes (CCM) from Egyptian raw substances to eliminate heavy metals from agricultural wastewater. A ceramic supporting (CS) filter constructed from ball clay, kaolin, feldspar, and quartz using corn starch flour as a pore-developing agent. CS fired at two different temperatures and soaking times. Then, a thin polyamide 6 (PA6) coating was dip-coated over the upper layer of the support membranes. The raw materials and prepared CCM were subjected to characterization and applied to treat agricultural wastewater from the Kitchener drain in Kafr El-Sheikh Governorate, Egypt. The results showed that the CCM (M2) (membrane sintered at 1000 °C/30 min soaking time and modified with PA6) had a higher pure water permeability of 558.5 L h-1 m-2 than the membrane (M4) (membrane sintered at 1100 °C/180 min soaking time and modified with PA6). The study examined how effectively the membranes removed toxic substances from wastewater. The findings exhibited an excellent removal of > 80% and up to 97.02%, > 80% and up to 99.97% of the heavy metals, and optimum fluxes of 341.07 and 276.35 L h-1 m-2 were achieved in the cases of M2 and M4, respectively. Furthermore, with a low flux decline ratio and a high permeate recovery of 92.3% for wastewater, the modified M4 membrane demonstrated remarkable antifouling capabilities.

Nanofiltration Ceramic Membranes as a Feasible Two-Pronged Approach toward Desalination and Lithium Recovery

Ceramic membranes are taking center stage for separation technologies in water treatment. Among them, ceramic nanofiltration membranes are at the forefront of membrane technologies. The desalination of seawater using ceramic nanofiltration membranes is a potential application toward increasing the global water supply and tackling water scarcity. However, while the high fabrication cost poses a challenge to their large-scale applications, high-value separation applications can help to offset the overall cost. In this regard, ceramic nanofiltration membranes can also be explored as a viable option for high-value lithium extraction from the waste seawater brine. In order to determine the potential of nanofiltration ceramic membranes for desalination and lithium recovery from seawater, the current efficiency of salt rejection across various operation parameters must be thoroughly evaluated. Specifically, the interactions between the Donnan exclusion, steric exclusion, zeta potential, and salt concentration play an important role in determining the salt rejection efficiency. Several strategies are then proposed to guide ceramic nanofiltration membranes toward potentially practical applications regarding desalination and lithium recovery.

New Materials and Phenomena in Membrane Distillation

In recent decades, membrane-based processes have been extensively applied to a wide range of industrial processes, including gas separation, food industry, drug purification, and wastewater treatment. Membrane distillation is a thermally driven separation process, in which only vapour molecules transfer through a microporous hydrophobic membrane. At the operational level, the performance of membrane distillation is negatively affected by wetting and temperature polarization phenomena. In order to overcome these issues, advanced membranes have been developed in recent years. This review, which focuses specifically on membrane distillation presents the basic concepts associated with the mass and heat transfer through hydrophobic membranes, membrane properties, and advances in membrane materials. Photothermal materials for solar-driven membrane distillation applications are also presented and discussed.

Fabrication, Optimization, and Performance of a TiO2 Coated Bentonite Membrane for Produced Water Treatment: Effect of Grafting Time

The main problem usually faced by commercial ceramic membranes in the treatment of produced water (PW) is low water flux even though ceramic membrane was well-known with their excellent mechanical, thermal, and chemical properties. In the process of minimizing the problem faced by commercial ceramic membranes, titanium dioxide (TiO₂) nanocomposites, which synthesized via a sol-gel method, were deposited on the active layer of the hydrolysed bentonite membrane. This paper studied the influence of grafting time of TiO₂ nanocomposite on the properties and performance of the coated bentonite membranes. Several characterizations, which are Fourier transform infrared (FTIR), scanning electron microscopy (SEM), energy-dispersive X-ray Spectroscopy (EDX), contact angle, porosity, and average pore size, were applied to both pristine and coated bentonite membranes to compare the properties of the membranes. The deposition of TiO₂ nanoparticles on the surface of the coated bentonite membranes was successfully confirmed by the characterization results. The pure water flux performance showed an increment from 262.29 L h⁻¹ m⁻² bar⁻¹ (pristine bentonite membrane) to 337.05 L h⁻¹ m⁻² bar⁻¹ (Ti-Ben 30) and 438.33 L h⁻¹ m⁻² bar⁻¹ (Ti-Ben 60) as the grafting time increase but when the grafting time reached 90 min (Ti-Ben 90), the pure water flux was decreased to 214.22 L h⁻¹ m⁻² bar⁻¹ which is lower than the pristine membrane. The oil rejection performance also revealed an increase in the oil rejection performance from 95 to 99%. These findings can be a good example to further studies and exploit the advantages of modified ceramic membranes in PW treatment.

Recent developments in porous ceramic membranes for wastewater treatment and desalination: A review

The development of membrane technology has proved vital in providing a sustainable and affordable supply of clean water to address the ever-increasing demand. Though liquid separation applications have been still dominated by polymeric membranes, porous ceramic membranes have gained a commercial foothold in microfiltration (MF) and ultrafiltration (UF) applications due to their hydrophilic nature, lower fouling, ease of cleaning, reliable performance, robust performance with harsh feeds, relative insensitivity to temperature and pH, and stable long-term flux. The enrichment of research and development on porous ceramic membranes extends its focus into advanced membrane separation technologies. The latest emerging nanofiltration (NF) and membrane distillation (MD) applications have witnessed special interests in constructing porous membrane with hydrophilic/functional/hydrophobic properties. However, NF and MD are relatively new, and many shortcomings must be addressed to compete with their polymeric counterparts. For the last three years (2018-2020), state-of-the-art literature on porous ceramic membranes has been collected and critically reviewed. This review highlights the efficiency (permeability, selectivity, and antifouling) of hydrophilic porous ceramic membranes in a wide variety of wastewater treatment applications and hydrophobic porous ceramic membranes in membrane distillation-based desalination applications. A significant focus on pores characteristics, pore sieving phenomenon, nano functionalization, and synergic effect on fouling, the hydrophilic porous ceramic membrane has been discussed. In another part of this review, the role of surface hydrophobicity, water contact angle, liquid entry pressure (LEP), thermal properties, surface micro-roughness, etc., has been discussed for different types of hydrophobic porous ceramic membranes -(a) metal-based, (b) silica-based, (c) other ceramics. Also, this review highlights the potential benefits, drawbacks, and limitations of the porous membrane in applications. Moreover, the prospects are emphasized to overcome the challenges in the field.

Thin-film nanocomposite NF membrane with GO on macroporous hollow fiber ceramic substrate for efficient heavy metals removal

The ceramic membrane has been widely used in the wastewater treatment based on the chemical resistance and superior separation performance. A robust and defect-free thin-film nanocomposite (TFN) nanofiltration (NF) membrane on the macroporous hollow fiber ceramic (HFC) substrate was novelly developed for heavy metals removal. Before interfacial polymerization (IP), the aqueous solution of graphene oxide (GO) grafted with ethylenediamine (EDA) was deposited on the HFC substrate by vacuum filtration. Then, a thin polyamide (PA) film was fabricated by EDA and 1,3,5-trimesoyl chloride (TMC), followed by heat treatment. The effects of GO content and EDA concentration on the performance of the NF membrane have been systematically investigated. The results showed that when the GO content was 0.015 mg·mL^-1 and the EDA concentration was 0.75 wt.%, the as-prepared eGO₃/PA-HFC membrane had a rejection rate of 94.12% for MgCl₂ and a pure water flux of 18.03 L·m^-2·h^-1. Additionally, the removal ability of eGO₃/PA-HFC membranes for heavy metal ions was satisfactory (93.33%, 92.73%, 90.45% and 88.35% for Zn²⁺, Cu²⁺, Ni²⁺ and Pb²⁺, respectively). The study explored further that it was efficient and stable for heavy metal ions removal during 30 h in the simulated tap water and mining wastewater, which indicated that the eGO/PA-HFC membrane has great application potential in wastewater treatment.

Preparation of Thin-Film Composite Nanofiltration Membranes Doped with N- and Cl-Functionalized Graphene Oxide for Water Desalination

In the present work, chemically modified graphene oxide (GO) was incorporated as a crosslinking agent into thin-film composite (TFC) nanofiltration (NF) membranes for water desalination applications, which were prepared by the interfacial polymerization (IP) method, where the monomers were piperazine (PIP) and trimesoyl chloride (TMC). GO was functionalized with monomer-containing groups to promote covalent interactions with the polymeric film. The composite GO/polyamide (PA) was prepared by incorporating amine and acyl chloride groups into the structure of GO and then adding these chemical modified nanomaterial during IP. The effect of functionalized GO on membrane properties and performance was investigated. Chemical composition and surface morphology of the prepared GO and membranes were analyzed by thermogravimetric analysis (TGA), Raman spectroscopy, FTIR spectroscopy, X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electron microscopy (SEM), atomic force microscopy (AFM), and transmission electron microscopy (TEM). The fabricated composite membranes exhibited a significant increase in permeance (from 1.12 to 1.93 L m^-2 h^-1 bar^-1) and salt rejection for Na₂SO₄ (from 95.9 to 98.9%) and NaCl (from 46.2 to 61.7%) at 2000 ppm, when compared to non-modified membranes. The amine- and acyl chloride-functionalized GO showed improved dispersibility in the respective phase.

Nanoparticles functionalized ceramic membranes: fabrication, surface modification, and performance

Membrane technologies are used intensively for desalination and wastewater treatment. Water filtration using ceramic membranes exhibited high performance compared with polymeric membranes due to various properties such as high resistance to fouling, permeability, rejection rate, and chemical stability. Recently, the performance of nanocomposite ceramic membranes was improved due to the development in nanotechnology. This article focusses on the development of porous ceramic membranes and nanomaterial functionalized ceramic membranes for water filtration applications. At the beginning, various fabrication methods of ceramic membranes were described, and the effect of surface modification techniques on the membrane intrinsic properties was reviewed. Then, the performance of nanoparticles functionalized ceramic membranes was evaluated in terms of physicochemical properties, rejection rate, and water permeability. This work can help new entrants and established researchers to become familiar with the current challenges and developments of nanoparticle-incorporated ceramic membranes for water filtration applications.

Removal of As(V), Cr(VI) and Cu(II) using novel amine functionalized composite nanofiltration membranes fabricated on ceramic tubular substrate

Novel amine functionalized composite membranes were prepared over tubular ceramic substrate using facile dip-coating and cross-flow filtration approach. The two fabricated membranes, P-60S and P-60S-EDTA with polyethyleneimine (PEI) and EDTA-modified PEI as functional layers respectively, were characterized in terms of EDX, FTIR, XPS, FESEM, AFM and contact angle analyses which confirmed their stable physical and chemical structure for use in high pressure application. Clean water permeability and MWCO study revealed the superior permeability and rejection efficiency of the P-60S-EDTA compared to the P-60S membrane. Incorporation of bulky EDTA molecules in the membrane functional layer simultaneously decreased pore size and increased membrane hydrophilicity. The removal of As(V), Cr(VI) and Cu(II) heavy metals by both membranes were found to be highly pH dependent and overall rejection improved in case of P-60S-EDTA membrane [99.82% for Cu(II), 96.75% for As(V) and 97.22% for Cr(VI)]. Interestingly, rejection of As(V) and Cr(VI) was significantly improved in presence of Cu(II) due to volume resistance provided by EDTA-Cu(II) complex towards the passage of other heavy metal ions. Excellent stability of P-60S-EDTA membrane in continuous operation of 36 h in both ideal and practical water environment suggests its promising application in real field heavy metal contaminated waste water treatment.

Ceramic nanocomposite membranes and membrane fouling: A review

Membrane technologies have broad applications in the removal of contaminants from drinking water and wastewater. In recent decades, ceramic membrane has made rapid progress in industrial/municipal wastewater treatment and drinking water treatment owing to their advantageous properties over conventional polymeric membrane. The beneficial characteristics of ceramic membranes include fouling resistance, high permeability, good recoverability, chemical stability, and long life time, which have found applications with the recent innovations in both fabrication methods and nanotechnology. Therefore, ceramic membranes hold great promise for potential applications in water treatment. This paper mainly reviews the progress in the research and development of ceramic membranes, with key focus on porous ceramic membranes and nanomaterial-functionalized ceramic membranes for nanofiltration or catalysis. The current state of the available ceramic membranes in industry and academia, and their potential advantages, limitations and applications are reviewed. The last section of the review focuses on ceramic membrane fouling and the efforts towards ceramic membrane fouling mitigation. The advances in ceramic membrane technologies have rarely been widely reviewed before, therefore, this review could be served as a guide for the new entrants to the field, as well to the established researchers.

Electrical discharge machining of ceramic nanocomposites: sublimation phenomena and adaptive control

The productivity of electrical discharge machining (EDM) is relatively low owing to the natural laws of electrical erosion. Precise EDM demands uninterrupted control of the discharge gap and adjustment of process parameters. It is particularly critical for processing large workpieces with complex linear surfaces and for materials with threshold conductivities such as the new advanced ceramic nanocomposites Al2O3+TiC and Al2O3+SiCw+TiC(30-40%). In these cases, adequate flushing of erosion products is hampered by the geometry of the working space or by the small value of the required discharge gap, which does not exceed 2.2-2.5 μm. The methods of adaptive control in modern computer numerical control systems of EDM equipment based on measuring the electrical parameters in the working zone have been shown to be ineffective in the cases described above. This study aims to investigate the natural phenomena of material sublimation under discharge pulses for conductive ceramics and nanocomposites. The measured conductivities of the samples are higher than the percolation threshold. However, the question of machinability remains open owing to detected processing interruptions and poor quality of machined surfaces. New knowledge on EDM of conductive ceramics and nanocomposites can improve the final quality of the machined surfaces and productivity of the method by the introduction of advanced monitoring and control methods based on acoustic emissions. The manuscript presents an up-to-date overview and current state of the research on the subject area. The obtained morphology of the samples and discussion of the findings complete the experimental part of the study. The scientific basis for a new type of adaptive control system is provided. This can improve the effectiveness of parameter control for machining conductive ceramics and nanocomposites and contribute to an increase in the EDM performance for the most critical cases.