A novel ternary mixed matrix membrane containing glycerol-modified poly(ether-block-amide) (Pebax 1657)/copper nanoparticles for CO2 separation

Building high-speed facilitated transport channels in Pebax membranes with montmorillonite for efficient CO2/N2 separation

Development of high-performance mixed matrix membranes (MMMs) is of great significance for CO2 separation membrane technology, in order to improve the commercial competitiveness and practical applications. Montmorillonite (MMT) was developed as a dopant to fabricate Polyether block amide (Pebax1074)-based MMMs for strengthening the CO2/N2 separation. The morphology, chemical groups, microstructure, and thermal properties of MMMs were characterised by scanning electron microscope, FTIR spectroscopy, X-ray diffraction and thermal analysis, respectively. The effects of MMT contents, permeation pressure and permeation temperature on the gas separation performance of the Pebax/MMT MMMs were investigated. The results show that the uniformly dispersed dopants MMT in the membrane matrix significantly influence the thermal stability and the structural compactness of MMMs. Moreover, the CO2 permeability monotonously increases in spite of the CO2/N2 selectivity first increasing and then decreasing with the MMT content elevating from 0% to 10% in MMMs. The highest CO2/N2 selectivity could reach to 120.3, along with the CO2 permeability of 130.6 Barrer for the MMMs made by MMT content of 6%.

Recent advancements in polyurethane-based membranes for gas separation

Gas separation membranes are critical in a variety of environmental research and industrial applications. These membranes are designed to selectively allow some gases to flow while blocking others, allowing for the separation and purification of gases for a variety of applications. Therefore, the demand for fast and energy-efficient gas separation techniques is of central interest for many chemical and energy production diligences due to the intensified levels of greenhouse and industrial gases. This encourages the researchers to innovate techniques for capturing and separating these gases, including membrane separation techniques. Polymeric membranes play a significant role in gas separations by capturing gases from the fuel combustion process, purifying chemical raw material used for plastic production, and isolating pure and noncombustible gases. Polyurethane-based membrane technology offers an excellent knack for gas separation applications and has also been considered more energy-efficient than conventional phase change separation methodologies. This review article reveals a thorough delineation of the current developments and efforts made for PU membranes. It further explains its uses for the separation of valuable gases such as carbon dioxide (CO2), hydrogen (H2), nitrogen (N2), methane (CH4), or a mixture of gases from a variety of gas spillages. Polyurethane (PU) is an excellent choice of material and a leading candidate for producing gas-separating membranes because of its outstanding chemical chemistry, good mechanical abilities, higher permeability, and variable microstructure. The presence of PU improves several characteristics of gas-separating membranes. Selectivity and separation efficiency of PU-centered membranes are enhanced through modifications such as blending with other polymers, use of nanoparticles (silica, metal oxides, alumina, zeolite), and interpenetrating polymer networks (IPNs) formation. This manuscript critically analyzes the various gas transport methods and selection criteria for the fabrication of PU membranes. It also covers the challenges facing the development of PU-membrane-based separation procedures.

Liquid- liquid (Cyclohexanone: Cyclohexanol) separation using augmented tight nanofiltration membrane: A sustainable approach

Organic solvent nanofiltration (OSN) is an incipient technology in the field of organic liquid-liquid separation. The incomplete separations and complexity involved in these, forces many organic liquids to be released as effluents and the adverse effects of these on environment is enormous and irreparable. The work prominences on the complete separation of industrially significant cyclohexanone: cyclohexanol (keto-alcohol oil) and heptane: toluene mixtures. The separations of these above-mentioned organic liquid mixtures were carried out using the fabricated Lewis acid modified graphitic carbon nitride (Cu2O@g-C3N4) incorporated polyvinylidene difluoride (PVDF) composite membranes. These fabricated membranes showed a separation factor of 18.16 and flux of 1.62 Lm-2h-1 for cyclohexanone: cyclohexanol mixture and separation of heptane and toluene mixture (with heptane flux of 1.52 Lm-2h-1) showed a separation factor of 9.9. The selectivity and productivity are based on the polarity and size of the organic liquids. The role of Cu2O@g-C3N4 is influencing the pore size distribution, increased divergence from solubility parameters, polarity, solvent uptake and porosity of the composite membranes. The developed composite membranes are thus envisioned to be apt for a wide range of liquid-liquid separations due to its implicit nature.

New generation mixed matrix membrane for CO2 separation: Transition from binary to quaternary mixed matrix membrane

Contemporary advances in material development associated with membrane gas separation refer to the cost-effective fabrication of high-performance, defect-free mixed matrix membranes (MMMs). For clean energy production, natural gas purification, and CO2 capture from flue gas systems, constituting a functional integration of polymer matrix and inorganic filler materials find huge applications. The broad domain of research and development of MMMs focused on the selection of appropriate materials, inexpensive membrane fabrication, and comparative study with other gas separation membranes for real-world applications. This study addressed a comprehensive review of the advanced MMMs wrapping various facets of membrane material selection; polymer and filler particle morphology and compatibility between the phases and the relevance of several fillers in the assembly of MMMs are analyzed. Further, the research on binary MMMs, their problems, and solutions to overcome these challenges have also been discussed. Finally, the future directions and scope of work on quaternary MMM are scrutinized in the article.

Enhancement strategies of poly(ether-block-amide) copolymer membranes for CO2 separation: A review

Poly(ether-block-amide) (Pebax) membranes have become the preferred CO2 separation membrane because of their excellent CO2 affinity and robust mechanical resistance. Nevertheless, their development must be considered to overcome the typical obstacles in polymeric membranes, including the perm-selectivity trade-off, plasticization, and physical aging. This article discusses the recent enhancement strategies as a guideline for designing and developing Pebax membranes. Five strategies were developed in the past few years to improve Pebax gas transport properties, including crosslinking, mobile carrier attachment, polymer blending, filler incorporation, and the hybrid technique. Among them, filler incorporation and the hybrid technique were most favorable for boosting CO2/N2 and CO2/CH4 separation performance with a trade-off-free profile. On the other hand, modified Pebax membranes must deal with two latent issues, mechanical strength loss, and perm-selectivity off-balance. Therefore, exploring novel materials with unique structures and surface properties will be promising for further research. In addition, seeking eco-friendly additives has become worthwhile for establishing Pebax membrane sustainable development for gas separation.

Efficiency of Fabricated Adsorptive Polysulfone Mixed Matrix Membrane for Acetic Acid Separation

The ultrafiltration mixed matrix membrane (UF MMMs) process represents an applicable approach for the removal of diluted acetic acid at low concentrations, owing to the low pressures applied. The addition of efficient additives represents an approach to further improve membrane porosity and, subsequently, enhance acetic acid removal. This work demonstrates the incorporation of titanium dioxide (TiO₂) and polyethylene glycol (PEG) as additives into polysulfone (PSf) polymer via the non-solvent-induced phase-inversion (NIPS) method to improve the performance of PSf MMMs performance. Eight PSf MMMs samples designated as M0 to M7, each with independent formulations, were prepared and investigated for their respective density, porosity, and degree of AA retention. Morphology analysis through scanning electron microscopy elucidated sample M7 (PSf/TiO₂/PEG 6000) to have the highest density and porosity among all samples with concomitant highest AA retention at approximately 92.2%. The application of the concentration polarization method further supported this finding by the higher concentration of AA solute present on the surface of the membrane compared to that of AA feed for sample M7. Overall, this study successfully demonstrates the significance of TiO₂ and PEG as high MW additives in improving PSf MMM performance.

A Strategical Improvement in the Performance of CO2/N2 Gas Permeation via Conjugation of L-Tyrosine onto Chitosan Membrane

Rubbery polymeric membranes, containing amine carriers, have received much attention in CO₂ separation because of their easy fabrication, low cost, and excellent separation performance. The present study focuses on the versatile aspects of covalent conjugation of L-tyrosine (Tyr) onto the high molecular weight chitosan (CS) accomplished by using carbodiimide as a coupling agent for CO₂/N₂ separation. The fabricated membrane was subjected to FTIR, XRD, TGA, AFM, FESEM, and moisture retention tests to examine the thermal and physicochemical properties. The defect-free dense layer of tyrosine-conjugated-chitosan, with active layer thickness within the range of ~600 nm, was cast and employed for mixed gas (CO₂/N₂) separation study in the temperature range of 25-115 °C in both dry and swollen conditions and compared to that of a neat CS membrane. An enhancement in the thermal stability and amorphousness was displayed by TGA and XRD spectra, respectively, for the prepared membranes. The fabricated membrane showed reasonably good CO₂ permeance of around 103 GPU and CO₂/N₂ selectivity of 32 by maintaining a sweep/feed moisture flow rate of 0.05/0.03 mL/min, respectively, an operating temperature of 85 °C, and a feed pressure of 32 psi. The composite membrane demonstrated high permeance because of the chemical grafting compared to the bare chitosan. Additionally, the excellent moisture retention capacity of the fabricated membrane accelerates high CO₂ uptake by amine carriers, owing to the reversible zwitterion reaction. All the features make this membrane a potential membrane material for CO₂ capture.

Nanostructured Material and its Application in Membrane Separation Technology

Abstract:

Nanomaterials are classified with their at least one dimension in the range of 1-100 nm, which offers new innovative solutions for membrane development. These are included as nanosized adsorbents, nanomembranes, nanocomposites, photocatalysts, nanotubes, nanoclays, etc. Nanomaterials are promising, exceptional properties for one of the opportunity is to prevent the global water crisis with their extraordinary performance as their usage for membrane development, particularly for water treatment process. Nanomaterial based membranes that include nanoparticles, nanofibers, 2D layered materials, and their nanostructured composites which provide superior permeation characteristics besides their antifouling, antibacterial and photodegradation properties. They are enable for providing the extraordinary properties to be used as ultrafast and ultimately selective membranes for water purification. In this review, recently developed nanomaterial based membranes and their applications for water treatment process were summarized. The main attention is given to the nanomaterial based membrane structure design. The variety in terms of constituent structure and alterations provide nanomaterial based membranes which will be expected to be a perfect separation membrane in the future.

Fluorinated metal-organic frameworks for gas separation

Fluorinated metal-organic frameworks (F-MOFs) as fast-growing porous materials have revolutionized the field of gas separation due to their tunable pore apertures, appealing chemical features, and excellent stability. A deep understanding of their structure-performance relationships is critical for the synthesis and development of new F-MOFs. This critical review has focused on several strategies for the precise design and synthesis of new F-MOFs with structures tuned for specific gas separation purposes. First, the basic principles and concepts of F-MOFs as well as their structure, synthesis and modification and their structure to property relationships are studied. Then, applications of F-MOFs in adsorption and membrane gas separation are discussed. A detailed account of the design and capabilities of F-MOFs for the adsorption of various gases and the governing principles is provided. In addition, the exceptional characteristics of highly stable F-MOFs with engineered pore size and tuned structures are put into perspective to fabricate selective membranes for gas separation. Systematic analysis of the position of F-MOFs in gas separation revealed that F-MOFs are benchmark materials in most of the challenging gas separations. The outlook and future directions of the science and engineering of F-MOFs and their challenges are highlighted to tackle the issues of overcoming the trade-off between capacity/permeability and selectivity for a serious move towards industrialization.

A Review of the Recent Progress in the Development of Nanocomposites Based on Poly(ether-block-amide) Copolymers as Membranes for CO2 Separation

An inspiring challenge for membrane scientists is to exceed the current materials' performance while keeping the intrinsic processability of the polymers. Nanocomposites, as mixed-matrix membranes, represent a practicable response to this strongly felt need, since they combine the superior properties of inorganic fillers with the easy handling of the polymers. In the global strategy of containing the greenhouse effect by pursuing a model of sustainable growth, separations involving CO2 are some of the most pressing topics due to their implications in flue gas emission and natural gas upgrading. For this purpose, Pebax copolymers are being actively studied by virtue of a macromolecular structure that comprises specific groups that are capable of interacting with CO2, facilitating its transport with respect to other gas species. Interestingly, these copolymers show a high versatility in the incorporation of nanofillers, as proved by the large number of papers describing nanocomposite membranes based on Pebax for the separation of CO2. Since the field is advancing fast, this review will focus on the most recent progress (from the last 5 years), in order to provide the most up-to-date overview in this area. The most recent approaches for developing Pebax-based mixed-matrix membranes will be discussed, evidencing the most promising filler materials and analyzing the key-factors and the main aspects that are relevant in terms of achieving the best effectiveness of these multifaceted membranes for the development of innovative devices.

Recent advances in dual-filler mixed matrix membranes

Mixed matrix membranes (MMMs) have been widely developed as an attractive solution to overcome the drawbacks found in most polymer membranes, such as permeability-selectivity trade-off and low physicochemical stability. Numerous fillers based on inorganic, organic, and hybrid materials with various structures including porous or nonporous, and two-dimensional or three-dimensional, have been used. Demanded to further improve the characteristics and performances of the MMMs, the use of dual-filler instead of a single filler has then been proposed, from which multiple effects could be obtained. This article aims to review the recent development of MMMs with dual filler and discuss their performances in diverse potential applications. Challenges in this emerging field and outlook for future research are finally provided.

Development of Breathable Pebax®/PEG Films for Optimization of the Shelf-Life of Fresh Agri-Food Products

In this work, thin transparent breathable films were prepared for food packaging applications. The films were obtained by the solvent casting method from both the binary blends Pebax^® MH1657 copolymer/ hydroxyl-terminated polyethylene glycol (PEG_OH) and Pebax^® MH1657/polyethylene glycol dimethyl ether (PEG_DME) as well as the ternary blend Pebax^® MH1657/PEG_OH/PEG_DME with a 50/50 and 37.5/62.5 PEG_OH/PEG_DME weight ratio for additive amounts comprised between 0 and 50 wt.%. The microstructure of these materials was investigated by differential scanning calorimetry (DSC) and wide-angle X-ray scattering (WAXS) analyses. Regardless of the PEG’s nature, for a PEG amount inferior to 30 wt.%, the Pebax^® and PEG phases were totally miscible. For higher amounts, a phase separation was obtained. In the presence of PEG, a decrease in crystallinity was obtained. The effects of the nature and amount of PEG on the thermo-mechanical, hydration, and gas (CO₂, O₂) transport properties were investigated. A study of the film’s stability in terms of composition over time was also performed. From this work, a wide range of films could be proposed with a stable composition over time and adjustable mechanical and gas transport properties for the prolongation of the shelf-life of highly breathable fresh products.

Polyphenylsulfone (PPSU)-Based Copolymeric Membranes: Effects of Chemical Structure and Content on Gas Permeation and Separation

Although various polymer membrane materials have been applied to gas separation, there is a trade-off relationship between permeability and selectivity, limiting their wider applications. In this paper, the relationship between the gas permeation behavior of polyphenylsulfone(PPSU)-based materials and their chemical structure for gas separation has been systematically investigated. A PPSU homopolymer and three kinds of 3,3',5,5'-tetramethyl-4,4'-biphenol (TMBP)-based polyphenylsulfone (TMPPSf) copolymers were synthesized by controlling the TMBP content. As the TMPPSf content increases, the inter-molecular chain distance (or d-spacing value) increases. Data from positron annihilation life-time spectroscopy (PALS) indicate the copolymer with a higher TMPPSf content has a larger fractional free volume (FFV). The logarithm of their O₂, N₂, CO₂, and CH₄ permeability was found to increase linearly with an increase in TMPPSf content but decrease linearly with increasing 1/FFV. The enhanced permeability results from the increases in both sorption coefficient and gas diffusivity of copolymers. Interestingly, the gas permeability increases while the selectivity stays stable due to the presence of methyl groups in TMPPSf, which not only increases the free volume but also rigidifies the polymer chains. This study may provide a new strategy to break the trade-off law and increase the permeability of polymer materials largely.

Integration of Stable Ionic Liquid-Based Nanofluids into Polymer Membranes. Part II: Gas Separation Properties toward Fluorinated Greenhouse Gases

Membrane technology can play a very influential role in the separation of the constituents of HFC refrigerant gas mixtures, which usually exhibit azeotropic or near-azeotropic behavior, with the goal of promoting the reuse of value-added compounds in the manufacture of new low-global warming potential (GWP) refrigerant mixtures that abide by the current F-gases regulations. In this context, the selective recovery of difluorometane (R32, GWP = 677) from the commercial blend R410A (GWP = 1924), an equimass mixture of R32 and pentafluoroethane (R125, GWP = 3170), is sought. To that end, this work explores for the first time the separation performance of novel mixed-matrix membranes (MMMs) functionalized with ioNanofluids (IoNFs) consisting in a stable suspension of exfoliated graphene nanoplatelets (xGnP) into a fluorinated ionic liquid (FIL), 1-ethyl-3-methylpyridinium perfluorobutanesulfonate ([C2C1py][C4F9SO3]). The results show that the presence of IoNF in the MMMs significantly enhances gas permeation, yet at the expense of slightly decreasing the selectivity of the base polymer. The best results were obtained with the MMM containing 40 wt% IoNF, which led to an improved permeability of the gas of interest (PR32 = 496 barrer) with respect to that of the neat polymer (PR32= 279 barrer) with a mixed-gas separation factor of 3.0 at the highest feed R410A pressure tested. Overall, the newly fabricated IoNF-MMMs allowed the separation of the near-azeotropic R410A mixture to recover the low-GWP R32 gas, which is of great interest for the circular economy of the refrigeration sector.

Synthesis, Characterization, and CO2/N2 Separation Performance of POEM-g-PAcAm Comb Copolymer Membranes

Alcohol-soluble comb copolymers were synthesized from rubbery poly(oxyethylene methacrylate) (POEM) and glassy polyacrylamide (PAcAm) via economical and facile free-radical polymerization. The synthesis of comb copolymers was confirmed by Fourier-transform infrared and proton nuclear magnetic resonance spectroscopic studies. The bicontinuous microphase-separated morphology and amorphous structure of comb copolymers were confirmed by wide-angle X-ray scattering, differential scanning calorimetry, and transmission electron microscopy. With increasing POEM content in the comb copolymer, both CO₂ permeability and CO₂/N₂ selectivity gradually increased. A mechanically strong free-standing membrane was obtained at a POEM:PAcAm ratio of 70:30 wt%, in which the CO₂ permeability and CO₂/N₂ selectivity reached 261.7 Barrer (1 Barrer = 10⁻¹⁰ cm³ (STP) cm cm⁻² s⁻¹ cmHg⁻¹) and 44, respectively. These values are greater than those of commercially available Pebax and among the highest separation performances reported previously for alcohol-soluble, all-polymeric membranes without porous additives. The high performances were attributed to an effective CO₂-philic pathway for the ethylene oxide group in the rubbery POEM segments and prevention of the N₂ permeability by glassy PAcAm chains.

Nanocomposite Membranes for Liquid and Gas Separations from the Perspective of Nanostructure Dimensions

One of the critical aspects in the design of nanocomposite membrane is the selection of a well-matched pair of nanomaterials and a polymer matrix that suits their intended application. By making use of the fascinating flexibility of nanoscale materials, the functionalities of the resultant nanocomposite membranes can be tailored. The unique features demonstrated by nanomaterials are closely related to their dimensions, hence a greater attention is deserved for this critical aspect. Recognizing the impressive research efforts devoted to fine-tuning the nanocomposite membranes for a broad range of applications including gas and liquid separation, this review intends to discuss the selection criteria of nanostructured materials from the perspective of their dimensions for the production of high-performing nanocomposite membranes. Based on their dimension classifications, an overview of the characteristics of nanomaterials used for the development of nanocomposite membranes is presented. The advantages and roles of these nanomaterials in advancing the performance of the resultant nanocomposite membranes for gas and liquid separation are reviewed. By highlighting the importance of dimensions of nanomaterials that account for their intriguing structural and physical properties, the potential of these nanomaterials in the development of nanocomposite membranes can be fully harnessed.

Pebax® 2533/Graphene Oxide Nanocomposite Membranes for Carbon Capture

In this work, the behavior of new GO-based mixed matrix membranes was tested in view of their use as CO₂-selective membrane in post combustion carbon capture applications. In particular, the new materials were obtained by mixing of Pebax^® 2533 copolymer with different types of graphene oxide (GO). Pebax^® 2533 has indeed lower selectivity, but higher permeability than Pebax^® 1657, which is more commonly used for membranes, and it could therefore benefit from the addition of GO, which is endowed with very high selectivity of CO₂ with respect to nitrogen. The mixed matrix membranes were obtained by adding different amounts of GO, from 0.02 to 1% by weight, to the commercial block copolymers. Porous graphene oxide (PGO) and GO functionalized with polyetheramine (PEAGO) were also considered in composites produced with similar procedure, with a loading of 0.02%wt. The obtained films were then characterized by using SEM, DSC, XPS analysis and permeability experiments. In particular, permeation tests with pure CO₂ and N₂ at 35°C and 1 bar of upstream pressure were conducted for the different materials to evaluate their separation performance. It has been discovered that adding these GO-based nanofillers to Pebax^® 2533 matrix does not improve the ideal selectivity of the material, but it allows to increase CO₂ permeability when a low filler content, not higher than 0.02 wt%, is considered. Among the different types of GO, then, porous GO seems the most promising as it shows CO₂ permeability in the order of 400 barrer (with an increase of about 10% with respect to the unloaded block copolymer), obtained without reducing the CO₂/N₂ selectivity of the materials, which remained in the order of 25.

Potential of adsorbents from agricultural wastes as alternative fillers in mixed matrix membrane for gas separation: A review

Mixed matrix membrane (MMM), formed by dispersing fillers in polymer matrix, has attracted researchers’ attention due to its outstanding performance compared to polymeric membrane. However, its widespread use is limited due to high cost of the commercial filler which leads to the studies on alternative low-cost fillers. Recent works have focused on utilizing agricultural wastes as potential fillers in fabricating MMM. A membrane with good permeability and selectivity was able to be prepared at low cost. The objective of this review article is to compile all the available information on the potential agricultural wastes as fillers in fabricating MMM for gas separation application. The gas permeation mechanisms through polymeric and MMM as well as the chemical and physical properties of the agricultural waste fillers were also reviewed. Additionally, the economic study and future direction of MMM development especially in gas separation field were discussed.

Constructing Unique Cross-Sectional Structured Mixed Matrix Membranes by Incorporating Ultrathin Microporous Nanosheets for Efficient CO2 Separation

Ultrathin microporous nanosheets denoted as Zn-tetra-(4-carboxyphenyl)porphyrin (Zn-TCPP) were synthesized and incorporated into a Pebax MH 1657 (Pebax) polymer to fabricate mixed matrix membranes (MMMs) for efficient CO₂ separation. The Zn-TCPP nanosheets with a microporous structure provide high-speed channels for fast CO₂ transport and shorten the diffusion pathways, both contributing toward high CO₂ permeability. Furthermore, scanning electron microscopy results indicate that the ultrathin Zn-TCPP nanosheets with an ultrahigh aspect ratio (>200) tend to arrange horizontally in the Pebax matrix. The obtained unique cross-sectional structure of the MMMs functions as a selective barrier, allowing repeated discrimination of gases due to the tortuous interlayer of horizontal nanosheets, thus improving the selectivity of the MMMs. In addition, the horizontally arranged microporous nanosheets were found to strongly interact with the membrane matrix and endowed the MMMs with excellent interfacial compatibility, which improved the CO₂ permeability and eliminated unselective permeation pathways. Significantly, the optimized CO₂ separation performance of the MMMs surpassed the 2008 Robeson's limit.