Poly(p-phenylene terephthalamide) modified PE separators for lithium ion batteries

Development of AlN-loaded PET separators from waste water bottle plastics with superior thermal characteristics for next-generation lithium-ion batteries

Preventing short circuit hazard due to lithium (Li) dendrite formation across a separator from the anode of a lithium-ion battery (LIB) throughout operation is important; however, conventional separator materials cannot fulfil the increasing safety standards of next-generation LIBs. Thus, developing separator materials with high Li dendrite suppression ability in order to prevent short circuit is of paramount importance for realising next-generation LIBs. In this study, aluminum nitride-loaded polyethylene terephthalate (PET/AlN) composites with micro-/nanoarchitecture were synthesized using PET that was recycled from commercial waste bottles via an electrospinning strategy. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) suggested that AlN nanoparticles were encapsulated in PET micro-/nanoarchitecture fibres. Thermogravimetric analysis indicated that the AlN content in the composite materials was about 4-5 wt%. X-ray photoelectron spectroscopy (XPS) and Fourier-transform infrared (FTIR) spectroscopy confirmed the PET polymer structure of PET/AlN composites. The PET/AlN 4 wt% separator exhibited a porosity of 69.23%, according to the n-butanol uptake test, and a high electrolyte uptake of 521.69%. Most importantly, electrochemical results revealed that when evaluated at a current density of 0.5C, PET/AlN 4 wt% composites could deliver a reversible specific capacity of 238.2 mA h g-1 after 100 cycles. When C-rate capability tests were conducted at high charge-discharge densities of 0.2, 0.5, 1, 2, and 4C, the PET/AlN 4 wt% composite manifested average specific capacities of about 225.3, 218.4, 191.0, 127.5, and 28.1 mA h g-1, respectively. The excellent electrochemical performance of the PET/AlN 4 wt% composite could probably be attributed to the combined benefits of AlN nanoparticles and the micro-/nanoarchitecture. These unique features of PET/AlN were advantageous for effective Li ion transport in repeated charge-discharge cycles and strong hydrothermal stability, thereby resulting in safety, high capacity and excellent C-rate performance. Overall, this study demonstrated the excellent electrochemical performance of PET/AlN composites as stable separator materials for advanced LIBs.

Mechanism and Control Strategies of Lithium-Ion Battery Safety: A Review

Lithium-ion batteries (LIBs) are extensively used everywhere today due to their prominent advantages. However, the safety issues of LIBs such as fire and explosion have been a serious concern. It is important to focus on the root causes of safety accidents in LIBs and the mechanisms of their development. This will enable the reasonable control of battery risk factors and the minimization of the probability of safety accidents. Especially, the chemical crosstalk between two electrodes and the internal short circuit (ISC) generated by various triggers are the main reasons for the abnormal rise in temperature, which eventually leads to thermal runaway (TR) and safety accidents. Herein, this review paper concentrates on the advances of the mechanism of TR in two main paths: chemical crosstalk and ISC. It analyses the origin of each type of path, illustrates the evolution of TR, and then outlines the progress of safety control strategies in recent years. Moreover, the review offers a forward-looking perspective on the evolution of safety technologies. This work aims to enhance the battery community's comprehension of TR behavior in LIBs by categorizing and examining the pathways induced by TR. This work will contribute to the effective reduction of safety accidents of LIBs.

Prolonging the Cycle Stability of Anion Redox P3-Type Na0.6Li0.2Mn0.8O2 through Al2O3 Atomic Layer Deposition Surface Modification

Sodium-ion batteries (SIBs) are becoming an alternative option for large-scale energy storage systems owing to their low cost and abundance. The lattice oxygen redox (LOR), which has the potential to increase the reversible capacity of materials, has promoted the development of high-energy cathode materials in SIBs. However, the utilization of oxygen anion redox reactions usually results in harmful lattice oxygen release, which hastens structural deformation and declines electrochemical performance, severely hindering their practical application. Herein, a ribbon-ordered superstructured P3-type Na0.6Li0.2Mn0.8O2 (NLMO) cathode with a uniform Al2O3 coating through atomic layer deposition (ALD) was synthesized. The cycling stability and rate capability of the materials were improved by a proper thickness of the Al2O3 layer. Differential electrochemical mass spectrometry (DEMS) results clearly suggest that the Al2O3 coating can inhibit the CO2 release caused by the highly active surface of the NLMO material. Moreover, the results of transmission electron microscopy (TEM) and etching X-ray photoelectron spectroscopy (XPS) show that the Al2O3 coating can effectively prevent electrolyte and electrode side reactions and the dissolution of Mn. This surface engineering strategy sheds light on the way to prolong the cycling stability of anionic redox cathode materials.

Yolk-Shell Structured ST@Al2 O3 Enables Functional PE Separator with Enhanced Lewis Acid Sites for High-Performance Lithium Metal Batteries

Commercial polymer separators usually have limited porosity, poor electrolyte wettability, and poor thermal and mechanical stability, which can deteriorate the performance of battery, especially at high current densities. In this work, a functional polyethylene (PE) separator is prepared by surface engineering a layer of Ti-doped SiO2 @Al2 O3 particles (denoted as ST@Al2 O3 -PE) with strong Lewis acid property and uniform porous structure on one side of the PE separator. On the other hand, ST@Al2 O3 particles with abundant pore structures and large cavities can store a large amount of electrolyte, providing a shortened pathway for lithium-ion transport, and the Lewis acid sites and porous structure of the ST@Al2 O3 can tune Li plating/stripping behavior and stabilize the lithium metal anode. The ST@Al2 O3 -PE separators exhibit better ionic conductivity (5.55 mS cm-1 ) and larger lithium-ion transference number (0.62). At a current density of 1 mA cm-2 , Li/Li symmetric cells with ST@Al2 O3 -PE separator can be stably cycled for more than 400 h, and both lithium iron phosphate /Li cells and lithium cobaltate/Li cells with ST@Al2 O3 -PE separator have good cycling and rate performance. This work provides a new strategy for developing functional separators and promoting the application of lithium metal batteries.

Facile fabrication of PMIA composite separator with bi-functional sodium-alginate coating layer for synergistically increasing performance of lithium-ion batteries

Lack of safety and unenough electrochemical performance have been known as a fundamental obstacle limiting the extensive application of lithium-ion batteries (LIBs). It is really preferable but challenging to fabricate thermal-response separator with shutdown function for high-performance LIBs. Herein, a thermal-response sodium-alginate modified PMIA (Na-Alg/PMIA) composite separator with shutdown function was designed and prepared by non-solvent phase induced separation (NIPs). PMIA and Na-Alg are combined by hydrogen bonding. While Na-Alg increases polar groups and makes Li⁺ easy to be transported, a small amount of Na⁺ can provide Li⁺ active sites, accelerate Li⁺ deposition coating and effectively inhibit the formation of Li dendrites. The as-prepared Na-Alg/PMIA composite separators can close pores at 200 °C and maintain dimensional integrity without obvious thermal shrinkage. In addition, the Na-Alg/PMIA composite separators has excellent wettability and ionic conductivity, resulting in high specific capacity and retention during the charge-discharge cycles. After 50 cycles, the capacity retention of cells with the Na-Alg/PMIA-20 composite separator is 84.3 %. At 2 C, cells with the Na-Alg/PMIA-20 composite separators still held 101.1 mAh g^-1. This facile yet effective method improves the electrochemical performance while ensuring the safety of the LIBs, which provides ideas for the commercial application of PMIA separators.

Class of Boehmite/Polyacrylonitrile Membranes with Different Thermal Shutdown Temperatures for High-Performance Lithium-Ion Batteries

Nowadays, lithium-ion batteries are required to have a higher energy density and safety because of their wide applications. Current commercial separators have poor wettability and thermal stability, which significantly impact the performance and safety of batteries. In this study, a class of boehmite particles with different grain sizes was synthesized by adjusting hydrothermal temperatures and used to fabricate boehmite/polyacrylonitrile (BM/PAN) membranes. All of these BM/PAN membranes can not only maintain excellent thermal dimensional stability above 200 °C but also have good electrolyte wettability and high porosity. More interestingly, the BM/PAN membranes' thermal shutdown temperature can be adjusted by changing the grain size of boehmite particles. The lithium-ion batteries assembled with BM/PAN separators exhibit different thermal stability phenomena at 150 °C and have excellent rate performance and cycle stability at room temperature. After 120 cycles at 1C, the LiFePO₄ half-cell assembled by the best BM/PAN separator has almost unchanged discharge capacity, whereas the capacity retention of Celgard 2325 is only about 85%. Meanwhile, the NCM523 half-cell assembled with the best BM/PAN separator shows superb cycle stability after 500 cycles at 8C, with a capacity retention of 79% compared with 56% for Celgard 2325.

A Review of Nonaqueous Electrolytes, Binders, and Separators for Lithium-Ion Batteries

Lithium-ion batteries (LIBs) are the most important electrochemical energy storage devices due to their high energy density, long cycle life, and low cost. During the past decades, many review papers outlining the advantages of state-of-the-art LIBs have been published, and extensive efforts have been devoted to improving their specific energy density and cycle life performance. These papers are primarily focused on the design and development of various advanced cathode and anode electrode materials, with less attention given to the other important components of the battery. The “nonelectroconductive” components are of equal importance to electrode active materials and can significantly affect the performance of LIBs. They could directly impact the capacity, safety, charging time, and cycle life of batteries and thus affect their commercial application. This review summarizes the recent progress in the development of nonaqueous electrolytes, binders, and separators for LIBs and discusses their impact on the battery performance. In addition, the challenges and perspectives for future development of LIBs are discussed, and new avenues for state-of-the-art LIBs to reach their full potential for a wide range of practical applications are outlined.

Graphic Abstract

Evaporation and in-situ gelation induced porous hybrid film without template enhancing the performance of lithium ion battery separator

The current commercialized polyethylene (PE) separator has poor wettability and thermal stability which will seriously restrict the electrochemical performance and affect the safety of lithium ion battery. Herein, a porous hybrid layer coated separator with high thermal stability, good electrochemical performance and improved wettability was prepared by a template-free method via the synergistic effect between tetraethoxysilane (TEOS) and aramid nano fibers (ANFs) during the evaporation of solvent and the in-situ gelation of TEOS. The results show that the porous hybrid coating layers can enhance the thermal stability, wettability and electrolyte uptake of the separators. Moreover, the lithium ion transference number is also increased. As a result, the battery assembled with the composite separator exhibits enhanced electrochemical performance in terms of cycle stability and rate performance. When coupled with LiCoO₂cathode, the capacity retention rate is as high as 96.0% after 100 cycles at 0.2C.

Preparation and application of a high-temperature–resistant EVOH-SO3Li/PI fiber membrane with self-closing pores

A lithium ethylene-vinyl alcohol copolymer sulfate (EVOH-SO3Li)/polyimide (PI) composite fiber membrane prepared via high-voltage electrospinning and impregnation was used as a lithium-ion battery separator for research purposes. The polyamic acid spinning solution was synthesized from 3,3′′,4,4′′-benzophenone tetracarboxylic dianhydride and 4,4-diaminodiphenyl ether. The PI fiber membrane was prepared via high-voltage electrospinning and thermal imidization, and EVOH-SO3Li was then coated on the surface of the PI fiber to prepare an EVOH-SO3Li/PI composite fiber membrane material (t-EVOH-SO3Li/PI). Overall, the EVOH-SO3Li/PI membrane exhibits excellent basic physical properties, given the clear three-dimensional network microstructure. When compared with EVOH-SO3Li/PI composite fiber membrane prepared via the cospinning method (s-EVOH-SO3Li/PI), its electrolyte uptake and tensile strength can increase to 739% and 17.56 MPa, respectively. Additionally, the EVOH-SO3Li/PI composite fiber membrane prepared via high-voltage electrospinning and impregnation exhibits better heat shrinkage stability, electrochemical performance, and high-temperature self-closing pores function. The electrochemical stability window, electrochemical impedance, and ionic conductivity correspond to 5.8 V, 310 Ω, and 3.753 × 10−3 S cm−1, respectively. Specifically, at 200°C, the internal pores can close effectively, and this is extremely important for the safety of lithium-ion batteries.

Crystalline Al2O3 modified porous poly(aryl ether ketone) (PAEK) composite separators for high performance lithium-ion batteries via an electrospinning technique

The thermostability and wettability of a separator play key roles in improving the safety and electrochemical properties of lithium-ion batteries (LIBs).