Fluorinated PDMS membrane with anti-biofouling property for in-situ biobutanol recovery from fermentation-pervaporation coupled process

Study on Intelligent Bionic Superhydrophobic Material and its Oil-Water Separation Mechanism

Marine oil spills and improper disposal of daily oil usage have posed significant threat to ecological environments and human health due to rapid industrial development. In this study, an environmentally friendly, simple process and high-performance Fe3O4@SiO2@Polymethyl methacrylate (PMMA)-based smart bionic superhydrophobic oil-absorbing material was developed for effectively collecting and removing oil pollutants from water. By studying the effects of Fe3O4 particle size, polydimethylsiloxane (PDMS) concentration, and heating time on the superhydrophobicity of the materials, the directional regulation of superhydrophobicity and oil-water separation performance of Fe3O4@SiO2@PMMA@PDMS materials was realized. The results showed that the material exhibited optimal performance when the Fe3O4 particle size combination was 20/500 nm/1 μm, the mass ratio of PDMS to Fe3O4@SiO2@PMMA was 7 : 1, and it was heated at 350°C for 1 minute. The coating achieved an apparent contact angle (APCA) of 158.7° and a rolling angle as low as 4.9°. This coating not only remained superhydrophobic after a 21 m abrasion test and 288 h immersion in acid, alkali, salt, and high-temperature solutions, but also efficiently separated oil-water mixtures and water-in-oil emulsions, and the separation efficiency for oil-water mixtures of trichloromethane, dichloromethane and bromomethane was over 99.78 %, and that for water-in-oil emulsions was over 98.34 %. Furthermore, the superhydrophobic magnetic polyurethane (SFPU) sponge prepared using Fe3O4@SiO2@PMMA not only exhibited excellent oil-absorbing capacity (11-28 g/g), but also realized precise oil absorption at multiple sites by magnetic conduction. In the actual oily wastewater test, the oil-water separation efficiency of the sponge reached 90.58 % and the oil absorption capacity reached 17.03 g/g. This efficient oil-water separation performance as well as oil adsorption capacity comes from the fact that the nonpolar molecules (e. g., -CH3) generated by the hydrolysis of PDMS can produce van der Waals adsorption with oil substances, while the excellent micro-nanostructure of the coating surface greatly increases the contact area between oil droplets and the coating, which can make them adsorb or pass through quickly. This multifunctional coating and sponge had immense application potential in fields like offshore oil spill treatment, organic pollution control in water bodies.

Flexible Janus Black Silicon Photothermal Conversion Membranes for Highly Efficient Solar-Driven Interfacial Water Purification

Photothermal conversion materials are critical in the development of solar-driven interfacial evaporation techniques; however, achieving a high energy conversion efficiency remains challenging owing to the high cost and instability of light-absorbing materials, in addition to the difficulties of simultaneously improving light absorption while suppressing heat loss. A black silicon (Si) powder with a porous structure was prepared by chemical etching of a low-cost commercial micron-sized Al-Si alloy, and a flexible Janus black Si photothermal conversion membrane was constructed. The partially broken spherical particles and porous structure obtained after etching enhanced the refraction of light from the Si powder, imparting the prepared membrane with an average light absorption rate of 95.95% over the solar spectrum. Evaporation from the membrane increased the intermediate water content and reduced the equivalent evaporation enthalpy. The thermal conduction loss was inhibited through a one-dimensional water transport structure, and the membrane achieved a water evaporation rate of 2.17 kg m-2 h-1 and a photothermal efficiency of 94.95% under 1 sun illumination. Benefiting from the broadband absorption and high photothermal efficiency of black Si powder, surface modification of hydrophobic polydimethylsiloxane, and directional salt-out structure design, the evaporation rate of the Janus black Si membrane-based system in a 10% NaCl solution was maintained >2.10 kg m-2 h-1 after 7 days of continuous evaporation cycles. The removal rate of metal ions from simulated seawater and from practical wastewater containing complex heavy metals reached >99.9%, indicating the promising potential of black Si membrane for application in solar-driven interfacial water purification.

Transparent PDMS Surfaces with Covalently Attached Lubricants for Enhanced Anti-adhesion Performance

Liquid-like surfaces featuring slippery, omniphobic, covalently attached liquids (SOCALs) reduce unwanted adhesion by providing a molecularly smooth and slippery surface arising from the high mobility of the liquid chains. Such SOCALs are commonly prepared on hard substrates, such as glass, wafers, or metal oxides, despite the importance of nonpolar elastomeric substrates, such as polydimethylsiloxane (PDMS) in anti-fouling or nonstick applications. Compared to polar elastomers, hydrophobic PDMS elastomer activation and covalent functionalization are significantly more challenging, as PDMS tends to display fast hydrophobic recovery upon activation as well as superficial cracking. Through the extraction of excess PDMS oligomers and fine-tuning of plasma activation parameters, homogeneously functionalized PDMS with fluorinated polysiloxane brushes could be obtained while at the same time reducing crack formation. Polymer brush mobility was increased through the addition of a smaller molecular silane linker to exhibit enhanced dewetting properties and reduced substrate swelling compared to functionalizations featuring hydrocarbon functionalities. Linear polymer brushes were verified by thermogravimetric analysis. The optical properties of PDMS remained unaffected by the activation in high-frequency plasma but were impacted by low-frequency plasma. Drastic decreases in solid adhesion of not just complex contaminants but even ice could be shown in horizontal push tests, demonstrating the potential of SOCAL-functionalized PDMS surfaces for improved nonstick applications.

Hydrophobic MOF/PDMS-Based QCM Sensors for VOCs Identification and Quantitative Detection in High-Humidity Environments

Metal-organic frameworks (MOFs) have great potential in quartz crystal microbalance (QCM) platforms for volatile organic compound (VOCs) detection and recognition due to their unique properties. However, the MOFs' hydrophilicity degrades performance in high-humidity environments, limiting reliable VOC sensing in complex environments. Herein, we propose a novel VOC virtual sensor array (VSA) using a single QCM sensor with an adsorption layer composed of MIL-101(Cr) MOF and polydimethylsiloxane (PDMS), realizing stable sensing and accurate identification for different VOCs under various relative humidity (RH) conditions. The hydrophobic PDMS layer improves the moisture resistance of the sensor to 4 and 14 times in terms of shifts in resonant frequency and scattering parameters, respectively. In addition, performance is maintained over 2 days of water treatment, demonstrating superior water resistance. The highest sensitivity of 2.68 mdB ppm-1 is achieved for isopropanol detection, with the lowest limit of detection of 20.06 ppm for acetone. Combining resonant signals and lumped parameters, the proposed VSA technique effectively discriminates four VOCs (ethanol, 2-propanol, acetone, and acetonitrile) with a high accuracy of 95.3% under both 60% and 90% RH backgrounds. The studies provide a promising solution for reliable low-concentration VOC detection using QCM sensors in high-humidity environments such as underground spaces.

Study on the Mechanism of Rapid Oil-Water Separation by a Fe3 O4 @PMMA@PDMS Intelligent Superhydrophobic Micro/Nanorobot

We prepared an environmentally friendly intelligent Fe3 O4 @PMMA@PDMS superhydrophobic oil-absorbing material with simple process and excellent performance, and investigated the effects of different particle sizes of Fe3 O4 , different concentrations of PDMS, and different heating times on the superhydrophobicity of the coating. The best performance of the coating was achieved at a particle size combination of 20/500 nm for Fe3 O4 , a PDMS to Fe3 O4 @PMMA mass ratio of 6 : 1, and a heating time of 2 min at 400 °C. H2-SPSS coating not only has excellent superhydrophobicity, abrasion resistance, self-cleaning property, and chemical corrosion, but also has good flux and efficiency for separating oil-water mixture, with fluxes of 40,540, 32,432, and 37,027 Lm-2 h-1 for trichloromethane, dichloromethane and bromoethane, respectively, and separation efficiencies of 99.78 %, 99.74 % and 99.73 %, respectively. In addition, we also prepared a superhydrophobic magnetic polyurethane (SPPU) sponge using Fe3 O4 @PMMA@PDMS, which not only has a good oil absorption capacity of 18-44 g/g for different oil substances, it can also move directionally by magnet attraction and absorb oil along a fixed path. Under the control of the magnet, SPPU completes the whole oil absorption process in only 4 s, showing excellent oil absorption and intelligence.

Superoleophilic conjugated microporous polymer nano-surfactants for realizing unprecedented fast recovery of volatile organic compounds

A pervaporation membrane with fast and selective permeation is key to improving the recovery efficiency of volatile organic compounds from water. Here, we synthesize a new type of nanofiller-conjugated microporous polymer (CMP) to fabricate polydimethylsiloxane (PDMS)-based mixed matrix membranes (MMMs) and explore their application in the recovery of organic solvents from water via pervaporation. Due to their good dispersibility in the dope solvent and compatibility with PDMS, uniform MMMs without discrete particle phases or aggregates are prepared. Interestingly, CMP nanosheets play a unique role as a nano-surfactant in enhancing both the sorption and diffusion coefficients, realizing unprecedented fast recovery of organic solvents from water. The total flux of the as-fabricated membranes can be enhanced from 74.8 to 406.2 kg μm-2 h-1 and the separation factor αethyl acetate/water is increased from 118.7 to 526.6 when using 5 wt% ethyl acetate aqueous solution as the feed at 50 °C. In addition, the CMP-incorporated PDMS membranes are also effective in recovering a wide range of organic compounds from water, including ethanol, acetone, tetrahydrofuran and acetonitrile.

Stability of Superhydrophobicity and Structure of PVDF Membranes Treated by Vacuum Oxygen Plasma and Organofluorosilanisation

Superhydrophobic poly(vinylidene fluoride) (PVDF) membranes were obtained by a surface treatment consisting of oxygen plasma activation followed by functionalisation with a mixture of silica precursor (SiP) (tetraethyl-orthosilicate [TEOS] or 3-(triethoxysilyl)-propylamine [APTES]) and a fluoroalkylsilane (1H,1H,2H,2H-perfluorooctyltriethoxysilane), and were benchmarked with coated membranes without plasma activation. The modifications acted mainly on the surface, and the bulk properties remained stable. From a statistical design of experiments on surface hydrophobicity, the type of SiP was the most relevant factor, achieving the highest water contact angles (WCA) with the use of APTES, with a maximum WCA higher than 155° for membranes activated at a plasma power discharge of 15 W during 15 min, without membrane degradation. Morphological changes were observed on the membrane surfaces treated under these plasma conditions, showing a pillar-like structure with higher surface porosity. In long-term stability tests under moderate water flux conditions, the WCA of coated membranes which were not activated by oxygen plasma decreased to approximately 120° after the first 24 h (similar to the pristine membrane), whilst the WCA of plasma-treated membranes was maintained around 130° after 160 h. Thus, plasma pre-treatment led to membranes with a superhydrophobic performance and kept a higher hydrophobicity after long-term operations.

Fouling characterisation in PVDF membrane contactors for dissolved methane recovery from anaerobic effluents: effect of surface organofluorosilanisation

Characterisation of the fouling attached to PVDF membranes treating an anaerobic effluent for dissolved CH₄ recovery was carried out. A commercial flat-sheet PVDF membrane and a PVDF functionalised by grafting of organofluorosilanes (mPVDF) that increased its hydrophobicity were subjected to a continuous flux of an anaerobic reactor effluent in long-term operation tests (> 800 h). The fouling cakes were studied by the membrane autopsy after these tests, combining a staining technique, FTIR, and FESEM-EDX, and the fouling extraction with water and NaOH solutions. Both organic and inorganic fouling were observed, and the main foulants were proteins, polysaccharides, and different calcium and phosphate salts. Also, a significant amount of live cells was detected on the fouling cake (especially on the non-modified PVDF). Although the fouling cake composition was quite heterogeneous, a stratification was observed, with the inorganic fouling mainly in the bulk centre of the cake and the organic fouling mainly located in the lower and upper surfaces of the cake. The mPVDF suffered a more severe fouling, likely owing to a stronger hydrophobic-hydrophobic interaction with the foulants. Irreversible fouling remained on both membranes after the extraction, although a higher irreversible fouling was detected in the mPVDF; however, a complete polysaccharide removal was observed. Regarding the operation performance, PVDF showed a lower stability and suffered a severe degradation, resulting in a lower thickness and perforations. Finally, the decrease in the methane recovery performance of both membranes was associated with the fouling depositions.

Fabrication of robust superhydrophobic magnetic multifunctional coatings and liquid marbles

To obtain durable and multi-function superhydrophobic surfaces, we reported a facial method to prepare a multifunctional suspension (γ-Fe₂O₃@SiO₂@PDMS suspension) named as FSP suspension, in which γ-Fe₂O₃ was coated by the silica shell and PDMS was used as the outer layer. Superhydrophobic magnetic polyurethane (SMPU) sponge was prepared by immersing the polyurethane (PU) sponge into the FSP suspension, exhibiting the superior ability to absorb oil. In addition, it could also move directionally by the attraction of magnets and absorb the oil along the fixed path. The heated superhydrophobic magnetic stainless steel (H-SMSS) mesh was acquired by spraying FSP suspension onto the stainless steel mesh and then heating at 400 °C, which demonstrated superior superhydrophobicity and resistance to abrasion and chemical corrosion. Besides, the H-SMSS mesh displayed excellent flux and efficiency to separate the oil/water mixture. Rolling droplets on FSP particles, the superhydrophobic magnetic liquid marbles (SMLMs) were fabricated, in which liquids with different volumes were encapsulated and transported directionally. Further, it was convenient to inject liquid into the SMLM and withdraw liquid from it. Thus, the prepared FSP suspension has promising applications in constructing large-area, robust, and multifunctional surfaces and microreactors.

Mechanistic Insights of a Thermoresponsive Interface for Fouling Control of Thin-Film Composite Nanofiltration Membranes

In spite of extensive research, fouling is still the main challenge for nanofiltration membranes, generating an extra transport resistance and requiring a larger operational pressure in practical applications. We fabricated a highly antifouling nanofiltration membrane by grafting poly(N-isopropylacrylamide) (PNIPAM) chains on a bromine-containing polyamide layer. The resulting membrane was found to have a double permeance compared to the pristine membrane, while the rejection of multivalent ions remained the same. In addition, PNIPAM chains yielded a better deposition resistance and adhesion resistance, thereby mitigating the increase of fouling and promoting the recovery of flux during the filtration and traditional cleaning stages, respectively. Moreover, PNIPAM chains shrank when the water temperature was above the lower critical solution temperature (LCST), indicating the formation of a buffer layer between the membrane and pollutants. The buffer layer would eliminate the membrane-foulant interaction energy, thus further enhancing the detachment of pollutants. This simple and efficient cleaning method could act as an enhanced cleaning procedure to remove irreversible fouling. This provides new insights into the fabrication of enhanced antifouling membranes using smart responsive polymer chains.

Superhydrophobic Coating Based on Porous Aluminum Oxide Modified by Polydimethylsiloxane (PDMS)

The aim of this study was to obtain a superhydrophobic coating by modifying anodized aluminum using polydimethylsiloxane (PDMS). In order to obtain a superhydrophobic coating on an aluminum substrate, a multistage treatment was implemented. Specimens of aluminum were treated by abrasive blasting, anodization in sulfuric acid, impregnation by PDMS, rinsing in toluene to remove excess of PDMS, and curing. A rough surface with an additional low free energy layer on it resulted in a superhydrophobic effect. The coating obtained has an average contact angle of 159°. The specimens were tested in terms of durability in natural conditions. Additionally, anti-icing and anti-fouling properties were evaluated. The coating was compared with anodized aluminum obtained by a basic process.

PDMS with Tunable Side Group Mobility and Its Highly Permeable Membrane for Removal of Aromatic Compounds

Polydimethylsiloxane (PDMS), as the benchmark of organophilic membrane materials, still faces challenges for removal of aromatic compounds due to the undesirable transport channels. In this work, we propose to reconstruct the PDMS conformation with tunable side group mobility by introducing phenyl as rigid molecular spacer to relieve steric hindrance of large-sized aromatic molecules; meanwhile, polymer segments are loosely stacked to provide additional degrees of freedom as increasing the permeant size. Moreover, the reconstructed PDMS is engineered into the composite membrane with prevention of condensation of aromatic compounds in the substrate pores. The resulting thin-film composite membrane achieved one order of magnitude higher flux (11.8 kg m^-2  h^-1 ) with an equivalent separation factor (12.3) compared with the state-of-the-art membranes for aromatic removal. The permeant-customized membrane molecular and microstructure designing strategy opens a new avenue to develop membranes for specific separation targets.

Modification strategies to improve the membrane hemocompatibility in extracorporeal membrane oxygenator (ECMO)

ABSTRACT

Since extracorporeal membrane oxygenator (ECMO) has been utilized to save countless lives by providing continuous extracorporeal breathing and circulation to patients with severe cardiopulmonary failure. In particular, it has played an important role during the COVID-19 epidemic. One of the important composites of ECMO is membrane oxygenator, and the core composite of the membrane oxygenator is hollow fiber membrane, which is not only a place for blood oxygenation, but also is a barrier between the blood and gas side. However, the formation of blood clots in the oxygenator is a key problem in the using process. According to the study of the mechanism of thrombosis generation, it was found that improving the hemocompatibility is an efficient approach to reduce thrombus formation by modifying the surface of materials. In this review, the corresponding modification methods (surface property regulation, anticoagulant grafting, and bio-interface design) of hollow fiber membranes in ECMO are classified and discussed, and then, the research status and development prospects are summarized.

The “Zero Miles Product” Concept Applied to Biofuel Production: A Case Study

To make biofuel production feasible from an economic point of view, several studies have investigated the main associated bottlenecks of the whole production process through approaches such as the “cradle to grave” approach or the Life Cycle Assessment (LCA) analysis, being the main constrains the feedstock collection and transport. Whilst several feedstocks are interesting because of their high sugar content, very few of them are available all year around and moreover do not require high transportation’ costs. This work aims to investigate if the “zero miles” concept could bring advantages to biofuel production by decreasing all the associated transport costs on a locally established production platform. In particular, a specific case study applied to the Technical University of Denmark (DTU) campus is used as example to investigate the advantages and feasibility of using the spent coffee grounds generated at the main cafeteria for the production of bioethanol on site, which can be subsequently used to (partially) cover the campus’ energy demands.

Separation and Semi-Empiric Modeling of Ethanol-Water Solutions by Pervaporation Using PDMS Membrane

High energy demand, competitive fuel prices and the need for environmentally friendly processes have led to the constant development of the alcohol industry. Pervaporation is seen as a separation process, with low energy consumption, which has a high potential for application in the fermentation and dehydration of ethanol. This work presents the experimental ethanol recovery by pervaporation and the semi-empirical model of partial fluxes. Total permeate fluxes between 15.6-68.6 mol m-2 h-1 (289-1565 g m-2 h-1), separation factor between 3.4-6.4 and ethanol molar fraction between 16-171 mM (4-35 wt%) were obtained using ethanol feed concentrations between 4-37 mM (1-9 wt%), temperature between 34-50 ∘C and commercial polydimethylsiloxane (PDMS) membrane. From the experimental data a semi-empirical model describing the behavior of partial-permeate fluxes was developed considering the effect of both the temperature and the composition of the feed, and the behavior of the apparent activation energy. Therefore, the model obtained shows a modified Arrhenius-type behavior that calculates with high precision the partial-permeate fluxes. Furthermore, the versatility of the model was demonstrated in process such as ethanol recovery and both ethanol and butanol dehydration.