Epoxide-based PDMS membranes with an ultrashort and controllable membrane-forming process for 1-butanol/water pervaporation

A High-Quality Mixed Matrix Membrane with Nanosheets Assembled and Uniformly Dispersed Fillers for Ethanol Recovery

A high-quality filler within mixed matrix membranes, coupled with uniform dispersity, endows a high-efficiency transfer pathway for the significant improvement on separation performance. In this work, a zeolite-typed MCM-22 filler is reported that is doped into polydimethylsiloxane (PDMS) matrix by ultrafast photo-curing technique. The unique structure of nanosheets assembly layer by layer endows the continuous transfer channels towards penetrate molecules because of the inter-connective nanosheets within PDMS matrix. Furthermore, an ultrafast freezing effect produced by fast photo-curing is used to overcome the key issue, namely filler aggregation, and further eliminates defects. When pervaporative separating a 5 wt% ethanol aqueous solution, the resulting MCM-22/PDMS membrane exhibits an excellent membrane flux of 1486 g m-2 h-1 with an ethanol separation factor of 10.2. Considering a biobased route for ethanol production, the gas stripping and vapor permeation through this membrane also shows a great enrichment performance, and the concentrated ethanol is up to 65.6 wt%. Overall, this MCM-22/PDMS membrane shows a high separation ability for ethanol benefited from a unique structure deign of fillers and ultrafast curing speed of PDMS, and has a great potential for bioethanol separation from cellulosic ethanol fermentation.

Design of PDMS/PAN composite membranes with ultra-interfacial stability via layer integration

The interfacial interaction between the selective layer and porous substrate directly determines the separation performance and service lifetime of functional composite membranes. Till now, almost all reported polymeric selective layers are physically in contact with the substrate, which is unsatisfactory for long-term operation. Herein, we introduced a functional composite membrane with ultra-interfacial stability via layer integration between the polydimethylsiloxane selective layer and polyacrylonitrile substrate, where a facile light-triggered copolymerization achieved their covalent bonding. The critical load for the failure of the selective layer is 45.73 mN when testing the interfacial adhesion, i.e., 5.8 times higher than that before modification and significantly higher than previous reports. It also achieves superior pervaporation performance with a separation factor of 9.54 and membrane flux of 1245.6 g m-2 h-1 feeding a 1000 ppm phenol/water solution at 60 °C that is significantly higher than the same type of polymeric ones. Not limited to pervaporation, such a strategy sheds light on the design of highly stable composite membranes with different purposes, while the facile photo-trigged technique shows enormous scalability.

Functional PDMS Elastomers: Bulk Composites, Surface Engineering, and Precision Fabrication

Polydimethylsiloxane (PDMS)-the simplest and most common silicone compound-exemplifies the central characteristics of its class and has attracted tremendous research attention. The development of PDMS-based materials is a vivid reflection of the modern industry. In recent years, PDMS has stood out as the material of choice for various emerging technologies. The rapid improvement in bulk modification strategies and multifunctional surfaces has enabled a whole new generation of PDMS-based materials and devices, facilitating, and even transforming enormous applications, including flexible electronics, superwetting surfaces, soft actuators, wearable and implantable sensors, biomedicals, and autonomous robotics. This paper reviews the latest advances in the field of PDMS-based functional materials, with a focus on the added functionality and their use as programmable materials for smart devices. Recent breakthroughs regarding instant crosslinking and additive manufacturing are featured, and exciting opportunities for future research are highlighted. This review provides a quick entrance to this rapidly evolving field and will help guide the rational design of next-generation soft materials and devices.

Surface-modified silicalite-1-filled PDMS membranes for pervaporation dehydration of trichloroethylene

In this study, the impact of silane coupling agents, namely 3-aminopropyltrimethoxysilane (APTMS), trimethylchlorosilane (TMCS), and 1,1,3,3-tetramethyldisilazane (TMDS), on the hydrophobicity of silicalite-1 zeolite was investigated to enhance the pervaporation separation performance of mixed matrix membranes (MMMs) for trichloroethylene (TCE). The hydrophobicity of TMCS@silicalite-1 and TMDS@silicalite-1 particles exhibited significant improvement, as evidenced by the increase in water contact angle from 96.1° to 101.9° and 109.1°, respectively. Conversely, the water contact angle of APTMS@silicalite-1 particles decreased to 85.2°. Silane-modified silicalite-1 particles were incorporated into polydimethylsiloxane (PDMS) to prepare mixed matrix membranes (MMMs), resulting in a significant enhancement in the adsorption selectivity of trichloroethylene (TCE) on membranes containing TMCS@silicalite-1 and TMDS@silicalite-1 particles. The experimental findings demonstrated that the PDMS membrane with a TMDS@silicalite-1 particle loading of 40 wt% exhibited the most favorable pervaporation performance. Under the conditions of a temperature of 30 °C, a flow rate of 100 mL min-1, and a vacuum degree of 30 kPa, the separation factor and total flux of a 3 × 10-7 wt% TCE aqueous solution were found to be 139 and 242 g m-2 h-1, respectively. In comparison to the unmodified silicalite-1/PDMS, the separation factor exhibited a 44% increase, while the TCE flux increased by 16%. Similarly, when compared to the pure PDMS membrane, the separation factor showed an 83% increase, and the TCE flux increased by 20%. These findings provide evidence that the hydrophobic modification of inorganic fillers can significantly enhance the separation performance of PDMS membranes for TCE.

Improving the Pervaporation Performance of PDMS Membranes for Trichloroethylene by Incorporating Silane-Modified ZSM-5 Zeolite

The hydrophobic nature of inorganic zeolite particles plays a crucial role in the efficacy of mixed matrix membranes (MMMs) for the separation of trichloroethylene (TCE) through pervaporation. This study presents a novel approach to further augment the hydrophobicity of ZSM-5. The ZSM-5 zeolite molecular sieve was subjected to modification using three different silane coupling agents, namely, n-octyltriethoxysilane (OTES), γ-methacryloxypropyltrimethoxysilane (KH-570), and γ-aminopropyltriethoxysilane (KH-550). The water contact angles of the resulting OTES@ZSM-5, KH-570@ZSM-5, and KH-550@ZSM-5 particles exhibited significant increases from 97.2° to 112.8°, 109.1°, and 102.7°, respectively, thereby indicating a notable enhancement in hydrophobicity. Subsequently, mixed matrix membranes (MMMs) were fabricated by incorporating the aforementioned silane-modified ZSM-5 particles into polydimethylsiloxane (PDMS), leading to a considerable improvement in the adsorption selectivity of these membranes towards trichloroethylene (TCE). The findings indicate that the PDMS membrane with a 20 wt.% OTES@ZSM-5 particle loading exhibits superior pervaporation performance. When subjected to a temperature of 30 °C, flow rate of 100 mL/min, and vacuum of 30 Kpa, the separation factor and total flux of a 3 × 10-7 wt.% TCE solution reach 328 and 155 gm-2·h-1, respectively. In comparison to the unmodified ZSM-5/PDMS membrane, the separation factor demonstrates a 41% increase, while the TCE flux experiences a 6% increase. Consequently, this approach effectively enhances the pervaporation separation capabilities of the PDMS membrane for TCE.

Controllable hydrogen-bonded poly(dimethylsiloxane) (PDMS) membranes for ultrafast alcohol recovery

The lack of efficient separation membranes limits the development of bio-alcohol purification via a pervaporation process. In this work, novel controllable hydrogen-bonded poly(dimethylsiloxane) (PDMS) membranes are prepared from self-synthesized supramolecular elastomers for alcohol recovery. Different from the conventional covalently-bonded PDMS membranes, the hydrogen-bonding content and therefore the crosslinking degree in the as-synthesized PDMS membranes can be exactly regulated, by the suitable molecular design of the supramolecular elastomers. The effects of hydrogen-bonding content on the flexibility of the polymer chains and the separation performance of the resultant supramolecular membranes are investigated in detail. In comparison with the state-of-the-art polymeric membranes, the novel controllable hydrogen-bonded supramolecular PDMS membrane exhibits ultrahigh fluxes for ethanol (4.1 kg m-2 h-1) and n-butanol (7.7 kg m-2 h-1) recovery from 5 wt% alcohol aqueous solutions at 80 °C, with comparable separation factors. The designed supramolecular elastomer is therefore believed to provide valuable insights into the design of next-generation separation membrane materials for molecular separations.