Cooperative defect tailoring: A promising protocol for exceeding performance limits of state-of-the-art MOF membranes

Design and Development of a Self-Supporting ZIF-62 Glass MOF Membrane with Enhanced Molecular Sieving for High H2 Separation Efficiency

The purpose of this study was to design and develop a self-supporting glass MOF membrane (GMM) including its design, fabrication under different heat treatment temperatures, analysis of its physical-chemical properties, and assessment of its separation performance. Glass MOFs preserve metal-ligand bonding structures similar to their crystalline counterparts, providing intrinsic gas separation properties alongside the benefits of amorphous materials, including reduced grain boundaries and ease of processing. In this work, ZIF-62 was melted and then cooled to fabricate GMMs using vitrification to enhance molecular sieving. This study systematically examines the impact of varying thermal treatment temperatures (400-475 °C) on the physical and chemical transformations of GMMs, revealing their effects on the porosity, defect formation, and molecular sieving performance through advanced characterization techniques (e.g., solid-state nuclear magnetic resonance (13C NMR), X-ray photoelectron spectroscopy (XPS), He pycnometry, and positron annihilation lifetime spectroscopy (PALS)). The optimal GMM exhibits an impressive separation performance, particularly for H2 separation. The GMM at 4 bar and 25 °C exhibited He, H2, CO2, N2, and CH4 gas permeations of 576.37, 509.23, 146.07, 3.45, and 2.28 barrer, respectively. The ideal selectivities of H2/CH4, CO2/N2, CO2/CH4, H2/N2, and H2/CO2 gas pairs were 223.47, 42.37, 64.10, 147.71, and 3.49, respectively, which significantly exceed earlier reported values for ZIF-62 membranes, demonstrating the significant potential for GMMs as high-performance molecular sieve membranes, particularly for H2 separation. This work by optimizing the vitrification process through systematic temperature control highlights GMM's ability to achieve high selectivity and permeability, positioning it as a promising candidate for industrial gas separation applications.

UiO-66 Metal-Organic Framework Membranes: Structural Engineering for Separation Applications

Metal-organic frameworks (MOFs) have been recognized as promising materials for membrane-based separation technologies due to their exceptional porosity, structural tunability, and chemical stability. This review presents a comprehensive discussion of the advancements in structure engineering and design strategies that have been employed to optimize UiO-66 membranes for enhanced separation performance. Various synthesis methods for UiO-66 membranes are explored, with a focus on modulated approaches that incorporate different modulators to fine-tune nucleation rates and crystallization processes. The influence of preferred orientation, membrane thickness, pore size, pore surface chemistry, and hierarchical structures on the separation performance is concluded. By providing a consolidated overview of current research efforts and future directions in UiO-66 membrane development, this review aims to inspire further advancements in the field of separation technologies.

Asymmetric Pore Windows in Pillar-Layered Metal-Organic Framework Membranes for H2/CO2 Separation

In this study, a novel ultramicroporous pillar-layered Ni-LAP-NH2 [Ni2(l-asp)2(Pz-NH2)] (l-asp = l-aspartic acid, Pz-NH2 = aminopyrazine) membranes on porous α-Al2O3 tubes with high performance and good thermal stability was first fabricated using isostructural Ni-LAP[Ni2(l-asp)2(Pz)] (Pz = pyrazine) crystals as seeds. Utilizing the principle of reticular chemistry, here, we introduced the active amino side group into the Ni-LAP frameworks by replacing the pillar-layered ligand Pz with Pz -NH2 while maintaining the original Ni-LAP small pore size, and the amino side group induced a "steric hindrance" effect and the physical adsorption affinity, which synergistically delayed CO2 penetration. It was found that the preferential (111) orientation Ni-LAP-NH2 membrane (Z10) exhibited a high H2/CO2 separation performance with a separation factor of 41.7 and H2 permeance of 9.08 × 10-8 mol·m-2·s-1·Pa-1 under optimal conditions. These MOF materials demonstrated potential for industrial H2 purification due to their tunable pore structure and remarkable stability. Moreover, this strategy offers an effective approach to tailoring pillar-layered MOF membranes with targeted molecular sieving ability.

The Key to MOF Membrane Fabrication and Application: the Trade-off between Crystallization and Film Formation

Metal-organic frameworks (MOFs), owing the merits of ordered and tailored channel structures in the burgeoning crystalline porous materials, have demonstrated significant promise in construction of high-performance separation membranes. However, precisely because this crystal structure with strong molecular interaction in their lattice provides robust structural integrity and resistance to chemical and thermal degradation, crystalline MOFs typically exhibit insolubility, infusibility, stiffness and brittleness, and therefore their membrane-processing properties are far inferior to the flexible amorphous polymers and hinder their subsequent storage, transportation, and utilization. Hence, focusing on film-formation and crystallization is the foundation for exploring the fabrication and application of MOF membranes. In this review, the film-forming properties of crystalline MOFs are fundamentally analyzed from their inherent characteristics and compared with those of amorphous polymers, influencing factors of polycrystalline MOF membrane formation are summarized, the trade-off relationship between crystallization and membrane formation is discussed, and the strategy solving the film formation of crystalline MOFs in recent years are systematically reviewed, in anticipation of realizing the goal of preparing crystalline membranes with optimized processability and excellent performance.

Highly Permeable Mixed Matrix Membranes for Gas Separation via Dual Defect-Engineered Zeolitic Imidazolate Framework-8

Defect engineering of metal-organic frameworks (MOFs) is a promising strategy for tailoring the interfacial characteristics between MOFs and polymers, aiming to create high-performance mixed matrix membranes (MMMs). This study introduces a new approach using dual defective alkylamine (AA)-modulated zeolitic imidazolate framework-8 (DAZIF-8), to develop high-flux MMMs. Tributylamine (TBA) and triethylamine (TEA) monodentate ligands coordinate with zinc ions in varying compositions. A mixture of Zn(CH3COO)2·2H2O:2-methylimidazole (Mim):AA in a 1:1.75:5 molar ratio facilitates high-yield coordination between Zn and multiple organic ligands, including Zn-Mim, Zn-TEA, and Zn-TBA (>80%). Remarkably, DAZIF-8 containing 3 mol% TBA and 2 mol% TEA exhibits exceptional characteristics, such as a Brunauer-Emmett-Teller surface area of 1745 m2 g-1 and enhanced framework rigidity. Furthermore, dual Zn-AA coordination sites on the framework's outer surface enhance compatibility with the polyimide (PI) matrix through electron donor-acceptor interactions, enabling the fabrication of high-loading MMMs with excellent mechanical durability. Importantly, the PI/DAZIF-8 (60/40 w/w) MMM demonstrates an unprecedented 759% enhancement in ethylene (C2H4) permeability (281 Barrer) with a moderate ethylene/ethane (C2H4/C2H6) selectivity of 2.95 compared to the PI, surpassing the polymeric upper limit for C2H4/C2H6 separation.

Oriented Metal-Organic Framework Membranes for Molecular Separations

Metal-organic framework (MOF) membranes, which are recognized as state-of-the-art platforms applied in various separation processes, have attracted widespread attention. Nonetheless, to overcome the trade-off between permeability and selectivity, which is crucial for achieving efficient separation, it is important to rationally design and manipulate MOF membrane structure. Given remarkable advances in the past decade, a timely summary of recent advancement in this field has become indispensable. This review introduces major strategies for fabricating oriented MOF membranes, including in situ growth, contra-diffusion method, interface-assisted approach, and laminated nanosheet assembly. New insights into their updated progress and potential are elucidated. Of particular note, recent development and emerging applications of oriented MOF membranes, illustrating their potential to address environmental and energy challenges, are highlighted. Finally, remaining challenges facing their bath production and practical applications are discussed.

High-Valence Metal-Organic Framework Materials Constructed from Metal-Oxo Clusters: Opportunities and Challenges

Metal-organic framework (MOF), which possesses stable framework structure constructed by highly connected metal-oxo cluster nodes and organic linkers, has shown great promise in gas storage, adsorption, and separation, owing to the high surface areas, tunable pore aperture, and rich functional groups. In this review article, we summarized recent progress made in synthesizing high-valence MOF (e. g., UiO-66, MIL-125, PCN-22, and MIP-207) with metal-oxo cluster as metal source. Of particular note, recent breakthroughs in the preparation of UiO-66 and MIL-125 membranes with the corresponding Zr₆ -oxo and Ti₈ -oxo cluster sources (e. g., Zr₆ O₄ (OH)₄ (OAc)₁₂ and Ti₈ O₈ (OOCR)₁₆ clusters) possessing superior separation performance were highlighted. In the end, an outlook on the preparation of versatile high-valence MOF membranes with the corresponding metal-oxo clusters as metal sources was highlighted.

Fabrication of Highly Oriented Ultrathin Zirconium Metal-Organic Framework Membrane from Nanosheets towards Unprecedented Gas Separation

Concurrent regulation of crystallographic orientation and thickness of zirconium metal-organic framework (Zr-MOF) membranes is challenging but promising for their performance enhancement. In this study, we pioneered the fabrication of uniform triangular-shaped, 40 nm thick UiO-66 nanosheet (NS) seeds by employing an anisotropic etching strategy. Through innovating confined counter-diffusion-assisted epitaxial growth, highly (111)-oriented 165 nm-thick UiO-66 membrane was prepared. The significant reduction in thickness and diffusion barrier in the framework endowed the membrane with unprecedented CO₂ permeance (2070 GPU) as well as high CO₂ /N₂ selectivity (35.4), which surpassed the performance limits of state-of-the-art polycrystalline MOF membranes. In addition, highly (111)-oriented 180 nm-thick NH₂ -UiO-66 membrane showing superb H₂ /CO₂ separation performance with H₂ permeance of 1230 GPU and H₂ /CO₂ selectivity of 41.3, was prepared with the above synthetic procedure.

Complete twin suppression in oriented NH2-MIL-125 film via facile coordination modulation

Complete suppression of twin crystal formation in oriented metal-organic framework (MOF) film remains a great challenge. In this study, we successfully avoided the twin generation in c-oriented NH₂-MIL-125 film through simple competitive metal ion-based coordination modulation. Simultaneously, relevant mechanism associated with twin suppression was elucidated.

Carbon nanotube supported oriented metal organic framework membrane for effective ethylene/ethane separation

Zeolitic imidazolate framework 8 (ZIF-8) is effective for C₃H₆/C₃H₈ separation because of the "sieving effect" of a six-membered (6-M) window. Here, we demonstrate that ZIF-8 is a versatile material that could effectively separate C₂H₄ from C₂H₆ via its 4-M window along the <100> direction. We established a facile and environmentally friendly carbon nanotube (CNT)-induced oriented membrane (CNT-OM) approach to fabricate a {100}-oriented ZIF-8 membrane (100-M). In this approach, 2-methyimidazole was anchored onto the CNT surface followed by 3-hour in situ growth in aqueous solution at room temperature. The obtained 100-M, whose 4-M window is aligned along the transport pathway, showed ~3 times higher C₂H₄/C₂H₆ selectivity than a randomly oriented membrane. Thus, this work demonstrates that the membrane orientation plays an important role in tuning selectivity toward different gas pairs. Furthermore, 100-M exhibited excellent mechanical stability that could sustain the separation performance after bending at a curvature of ~109 m^-1.

Ligand Defect Density Regulation in Metal-Organic Frameworks by Functional Group Engineering on Linkers

Defects in solid materials vitally determine their physicochemical properties; however, facile regulation of the defect density is still a challenge. Herein, we demonstrate that the ligand defect density of metal-organic frameworks (MOFs) with a UiO-66 structural prototype is precisely regulated by tuning the linker groups (X = OMe, Me, H, F). Detailed analyses reveal that the ligand defect concentration is positively correlated with the electronegativity of linker groups, and Ce-UiO-66-F, constructed by F-containing ligands and Ce-oxo nodes, possesses the superior ligand defect density (>25%) and identifiable irregular periodicity. The increase in ligand defect density results in the reduction of the valence state and the coordination number of Ce sites in Ce-UiO-66-X, and this merit further validates the relationship between the defective structure and catalytic performance of CO₂ cycloaddition reaction. This facile, efficient, and reliable strategy may also be applicable to precisely constructing the defect density of porous materials in the future.