Smart light responsive polypropylene membrane switching reversibly between hydrophobicity and hydrophilicity for oily water separation

Next-generation stimuli-responsive smart membranes: Developments in oil/water separation

Effective treatment of oil-contaminated wastewater is essential due to its severe environmental and health impacts. The membrane-based separation is cost-effective, energy-efficient, and eco-friendly; however, fouling has remained a pressing issue. Stimuli-responsive membranes, which adjust their pore structure and surface properties in response to external triggers such as light, pH, and temperature, offer enhanced fouling resistance and improved separation performance. This review provides a comprehensive analysis of stimuli-responsive membranes for oil/water separation, emphasizing the role of smart polymeric materials engineered for controllable separation processes. We critically assess the strengths of these advanced membranes, including their tuneable wettability and energy-efficient operation, while identifying key limitations such as long-term stability, response time, scalability, and cost-effectiveness. Furthermore, the review explores various polymer types, synthesis methods, and fabrication techniques, evaluating their effectiveness in separation applications. Finally, the review concludes by outlining the challenges and proposing future directions to enhance the performance of stimuli-responsive membranes. By offering valuable insights into the dynamic control of membrane structures and properties, this study aims to inspire the development of next-generation stimuli-responsive membranes, drive their commercialization, and promote sustainable water treatment solutions.

Adaptive Surfaces with Stimuli-Responsive Wettability: From Tailoring to Applications

Adaptive surfaces with tunable wettability have attracted considerable attention due to their increasing importance in adapting to real applications. By incorporation of stimuli-sensitive materials that enable control over surface chemistry or topographical features, or both, a variety of adaptive surfaces are engineered to exhibit reversible tailoring in wettability. This Review provides a comprehensive review of the development of adaptive surfaces with stimuli-responsive wettability. It begins by outlining the background and significance of the adaptive surfaces. Then, this Review delves into the fundamental theories that govern surface wettability, focusing on the influence of external stimuli on wetting behavior. The discussion then shifts to highlighting various triggers, such as magnetism, photo, temperature, pH, electricity, and gas stimuli, that drive response in wettability, as well as surfaces that respond to dual or multiple stimuli. This Review further explores the primary and leading applications in droplet manipulation, oil-water separation, and water harvesting. To conclude, we encapsulate the challenges, potential solutions, and future directions for improving tunable wettability on these surfaces.

Photo-induced time-dependent controllable wettability of dual-responsive multi-functional electrospun MXene/polymer fibers

Switchable wettability potential in smart fibers is of paramount importance in various applications. Light-induced controllable changes in surface wettability have a significant role in this area. Herein, smart waterborne homopolymer, functional copolymer with different polarity and flexibility, and multi-functional terpolymer particles containing a time-dependent dual-responsive acrylated spiropyran, as a polymerizable monomer, were successfully synthesized through eco-friendly single-step emulsifier-free emulsion polymerization. Presence of 10 wt% of butyl acrylate and dimethylaminoethyl methacrylate relative to methylmethacrylate as functional comonomers decreased the Tg of the samples almost 20 ℃ and increased their polarity. The optical properties of the particles were investigated, and the UV-vis and fluorescence spectroscopy results showed that not only polarity and flexibility of the polymer chains may have a positive effect on improving the optical properties, but also the simultaneous presence of functional groups has a synergistic effect. The smart polymer particles with flexibility and polarity features exhibited higher absorption and emission compared to other samples. Inspired by these findings, multi-functional smart polymer fibers were prepared using the electrospinning method. The smart multi-functional electrospun fibers containing few-layer Ti3C2 MXenes were synthesized to improve the fibers' properties and change the surface wettability due to the hydrophilic functional groups of MXene. Field-emission scanning electron microscopy images displayed the successful preparation of few-layer MXenes. Smooth and bead-free fibers with bright red fluorescence emission under UV irradiation were shown using fluorescence microscopy. The study on the surface wettability of fibers revealed that UV and visible light irradiation induced reversible time-dependent changes in the wettability of the smart multi-functional MXene/polymer electrospun fibers from hydrophobic to hydrophilic, reaching a water contact angle of 10° from an initial water contact angle of 100° under UV light and also changing to superhydrophilic state with passing time. Upon visible light exposure, the fibers returned to their original state. Furthermore, the fibers demonstrated a high stability over five alternating cycles of UV and visible light irradiation. This study shows that the fabrication of time-dependent smart fibers, utilizing the flexibility and polarity in the presence of MXenes, significantly improves and controls surface wettability changes. The outstanding dynamically photo-switchable wettability of these fibers may offer exciting opportunities in various applications, especially in the separation of oil from water contaminants.

Amphiphilic Superspreading Polymer Membranes Prepared by Capillary Force-Driven Self-Assembly

To overcome the two main obstacles of large-scale application of superspreading material, self assembly is used to prepare superspreading polymer membrane (SPPM) in this work. An amphiphilic SPPM is prepared by capillary force-driven self assembly using PP melt-blown nonwovens and polyvinyl alcohol (PVA). The prepared SPPM has low preparation cost and stable performance since self assembly needs low energy consumption, and the production is thermodynamically stable. By using cryo-electron microscopy, transmission electron microscopy, X-ray photoelectron spectrum and scanning electron microscope with energy dispersive X-ray spectroscopy. It is proved that PVA is successfully assembled on the fiber surface of PP melt-blown nonwovens. The prepared SPPM has excellent spreading performance, the "spreading times" of both water and oil are less than 0.5 s. They showed much superior performance compared to traditional materials when applied in oil-water separation, seawater desalination, and ion separation. This work will definitely promote the development of self assembly, superspreading materials, and related sciences.

UV-driven self-replenishing liquid-infused surface with promising anti-algal adhesion performance

Slippery liquid-infused porous surfaces (SLIPSs) inspired by Nepenthes have attracted much attention owing to their potential application in various cutting-edge fields. However, the performance of SLIPSs is impeded by surface damage and lubricant depletion, thereby limiting their further application. Herein, a UV-responsive slippery surface (SMEMG) was fabricated by introducing the UV-responsive functional group coumarin into the polymer side chain through random copolymerization, followed by crosslinking, curing and impregnation with vegetable oil. The self-healing ability and lubricant self-replenishing performance of the SMEMG were investigated. The results show that upon exposure to UV light, the damaged surface substrate can be repaired through a reversible photodimerization reaction between coumarin groups. Meanwhile, the lubricant oil within the bulk of the SMEMG substrate can be extruded to the surface during the photodimerization reaction, facilitating the recovery of surface wettability. The SMEMG exhibited excellent self-cleaning and anti-algal properties as well as durability in a harsh environment, demonstrating its promising application in marine anti-fouling.

Recent advances in membrane technologies applied in oil-water separation

Effective treatment of oily wastewater, which is toxic and harmful and causes serious environmental pollution and health risks, has become an important research field. Membrane separation technology has emerged as a key area of investigation in oil-water separation research due to its high separation efficiency, low costs, and user-friendly operation. This review aims to report on the advances in the research of various types of separation membranes around emulsion permeance, separation efficiency, antifouling efficiency, and stimulus responsiveness. Meanwhile, the challenges encountered in oil-water separation membranes are examined, and potential research avenues are identified.

Advances in Membrane Separation for Biomaterial Dewatering

Biomaterials often contain large quantities of water (50-98%), and with the current transition to a more biobased economy, drying these materials will become increasingly important. Contrary to the standard, thermodynamically inefficient chemical and thermal drying methods, dewatering by membrane separation will provide a sustainable and efficient alternative. However, biomaterials can easily foul membrane surfaces, which is detrimental to the performance of current membrane separations. Improving the antifouling properties of such membranes is a key challenge. Other recent research has been dedicated to enhancing the permeate flux and selectivity. In this review, we present a comprehensive overview of the design requirements for and recent advances in dewatering of biomaterials using membranes. These recent developments offer a viable solution to the challenges of fouling and suboptimal performances. We focus on two emerging development strategies, which are the use of electric-field-assisted dewatering and surface functionalizations, in particular with hydrogels. Our overview concludes with a critical mention of the remaining challenges and possible research directions within these subfields.

Biomimetic materials in oil/water separation: Focusing on switchable wettabilities and applications

Clean water resources are crucial for human society, as the leakage and discharge of oily wastewater not only harm the economy but also disrupt our living environment. Therefore, there is an urgent need for efficient oil-water separation technology. Surfaces with switchable superwetting behavior have garnered significant attention due to their importance in both fundamental research and practical applications. This review introduces the fundamental principles of wettability in the oil-water separation process, the basic theory of switchable wettability, and the mechanisms involved in oil-water separation. Subsequently, the review discusses the research progress, challenges, and issues associated with three conventional types of special wettability materials: superhydrophobic/superoleophilic materials, superhydrophilic/superoleophobic materials, and superhydrophilic/underwater superoleophobic materials. Most importantly, it provides a detailed exploration of recent advancements in switchable wettability smart materials, which combine elements of traditional special wettability materials. These include stimulus-responsive smart materials, pre-wetting-induced materials, and Janus materials. The discussion covers key response factors, detailed examples of representative works, design concepts, and fabrication strategies. Finally, the review offers a comprehensive summary of switchable superwetting smart materials, encompassing their advantages and disadvantages, persistent challenges, and future prospects.

Surface modification of polypropylene hollow fiber membranes using fluorosilane for CO2 absorption in a gas-liquid membrane contactor

Conventional methods for improving the hydrophobicity of polypropylene (PP) membranes to prevent wetting phenomena require complex pretreatment procedures in order to activate the surface for enabling the reaction with fluorosilane (FS)-based materials. This study successfully prepared PP membrane contactors with enhanced hydrophobicity through a simple single-step dip-coating method using perfluoroether-grafted silanes for CO2 capture. The FS coating layer on the PP membrane surface was confirmed through ATR-FTIR spectroscopy, XPS, FE-SEM, and EDS. Furthermore, the evaluation of the CO2 absorption performance and long-term stability of the FS-coated PP membrane according to the variation of the gas flow rate (50, 100, 200, 400, and 800 mL/min) confirmed the superior chemical stability and durability of our membranes to those of previously reported hydrophobic membranes. The as-prepared FS-coated PP membrane expands the application scope of gas-liquid membrane contactors for CO2 capture from the flue gas of coal-fired power plants.

Scalable and switchable CO2-responsive membranes with high wettability for separation of various oil/water systems

Smart membranes with responsive wettability show promise for controllably separating oil/water mixtures, including immiscible oil-water mixtures and surfactant-stabilized oil/water emulsions. However, the membranes are challenged by unsatisfactory external stimuli, inadequate wettability responsiveness, difficulty in scalability and poor self-cleaning performance. Here, we develop a capillary force-driven confinement self-assembling strategy to construct a scalable and stable CO2-responsive membrane for the smart separation of various oil/water systems. In this process, the CO2-responsive copolymer can homogeneously adhere to the membrane surface by manipulating the capillary force, generating a membrane with a large area up to 3600 cm2 and excellent switching wettability between high hydrophobicity/underwater superoleophilicity and superhydrophilicity/underwater superoleophobicity under CO2/N2 stimulation. The membrane can be applied to various oil/water systems, including immiscible mixtures, surfactant-stabilized emulsions, multiphase emulsions and pollutant-containing emulsions, demonstrating high separation efficiency (>99.9%), recyclability, and self-cleaning performance. Due to robust separation properties coupled with the excellent scalability, the membrane shows great implications for smart liquid separation.

Special Superwetting Materials from Bioinspired to Intelligent Surface for On-Demand Oil/Water Separation: A Comprehensive Review

Since superwetting surfaces have emerged, on-demand oil/water separation materials serve as a new direction for meeting practical needs. This new separation mode uses a single porous material to allow oil-removing and water-removing to be achieved alternately. In this review, the fundamentals of wettability are systematically summarized in oil/water separation. Most importantly, the two states, bioinspired surface and intelligent surface, are summarized for on-demand oil/water separation. Specifically, bioinspired surfaces include micro/nanostructures, bioinspired chemistry, Janus-featured surfaces, and dual-superlyophobic surfaces that these superwetting materials can possess asymmetric wettability in one structure system or opposite underliquid wettability by prewetting. Furthermore, an intelligent surface can be adopted by various triggers such as pH, thermal and photo stimuli, etc., to control wettability for switchable oil/water separation reversibly, expressing a thought beyond nature to realize innovative oil/water separation by external stimuli. Remarkably, this review also discusses the advantages of all the materials mentioned above, expanding the separation scope from the on-demand oil/water mixtures to the multiphase immiscible liquid-liquid mixtures. Finally, the prospects of on-demand oil/water separation materials are also concluded.

Recent Advances in Responsive Membrane Functionalization Approaches and Applications

In recent years, significant advances have been made in the field of functionalized membranes. With the functionalization using various materials, such as polymers and enzymes, membranes can exhibit property changes in response to an environmental stimulation, such as heat, light, ionic strength, or pH. The resulting responsive nature allows for an increased breadth of membrane uses, due to the developed functionalization properties, such as smart-gating filtration for size-selective water contaminant removal, self-cleaning antifouling surfaces, increased scalability options, and highly sensitive molecular detection. In this review, new advances in both fabrication and applications of functionalized membranes are reported and summarized, including temperature-responsive, pH-responsive, light-responsive, enzyme-functionalized, and two-dimensional material-functionalized membranes. Specific emphasis was given to the most recent technological improvements, current limitations, advances in characterization techniques, and future directions for the field of functionalized membranes.

Fiber-based photothermal, UV-resistant, and self-cleaning coatings fabricated by silicon grafted copolymers of chitosan derivatives and gallic acid

Superhydrophobic and hydrophobic properties are generally created by adopting low surface free energy materials. Therefore, most studies have focused on creating surface hydrophobicity by using hydrophobic or fluorinated materials. However, few studies are reported on realizing surface hydrophobicity by directly introducing hydrophilic molecules, which is also a challenge. Herein, with platinum nanozyme as the catalyst, the novel hydrophobic coatings have been rapidly gained via anchoring the polymer of hydrophilic gallic acid and chitosan or chitosan quaternary ammonium salt onto cotton fabric surface. Notably, the novel hydrophobic coatings exhibit significant advances compared with conventional hydrophobic ones created by utilizing fluorinated or hydrophobic materials, which breaks the limitation of employing low surface energy materials for gaining surface hydrophobicity. Subsequently, the sodium methyl silicate was grafted on the polymer's coatings to strengthen surface hydrophobicity and the abrasion resistance of hydrophobicity. Interestingly, the heating could induce the hydrophilicity of cotton fabric to recover to hydrophobicity. Moreover, the hydrophobic coatings also possess good photothermal conversion, UV resistance, and anti-oxidation activity for self-cleaning application and oil water separation. Briefly, the present work may open a new direction for preparing novel hydrophobic coatings by combining gallic acid and chitosan-based macromolecular carbohydrates.

Antifouling Conductive Composite Membrane with Reversible Wettability for Wastewater Treatment

Membrane fouling severely hinders the sustainable development of membrane separation technology. Membrane wetting property is one of the most important factors dominating the development of membrane fouling. Theoretically, a hydrophilic membrane is expected to be more resistant to fouling during filtration, while a hydrophobic membrane with low surface energy is more advantageous during membrane cleaning. However, conventional membrane materials do not possess the capability to change their wettability on demand. In this study, a stainless steel mesh–sulfosuccinate-doped polypyrrole composite membrane (SSM/PPY(AOT)) was prepared. By applying a negative or positive potential, the surface wettability of the membrane can be switched between hydrophilic and relatively hydrophobic states. Systematic characterizations and a series of filtration experiments were carried out. In the reduction state, the sulfonic acid groups of AOT were more exposed to the membrane surface, rendering the surface more hydrophilic. The fouling filtration experiments verified that the membrane is more resistant to fouling in the hydrophilic state during filtration and easier to clean in the hydrophobic state during membrane cleaning. Furthermore, Ca²⁺ and Mg²⁺ could complex with foulants, aggravating membrane fouling. Overall, this study demonstrates the importance of wettability switching in membrane filtration and suggests promising applications of the SSM/PPY(AOT) membrane.