Preparation and pervaporation performance of PVA membrane with biomimetic modified silica nanoparticles as coating

Recent Representative Progress of Surface Coating Technology

Surface coating technologies have become fundamental in modern industrial development, offering effective methods to enhance material surface properties while maintaining bulk characteristics. These technologies span from traditional methods like electroplating to advanced techniques such as physical vapor deposition (PVD), chemical vapor deposition (CVD), and atomic layer deposition (ALD), serving crucial functions in corrosion protection, wear resistance, and various specialized applications across industries. The field has witnessed significant advancement in both process sophistication and application scope, driven by increasing demands for enhanced material performance and environmental sustainability. The integration of nanotechnology and smart materials has led to the development of multifunctional coatings with unprecedented properties, while emerging technologies (such as smart manufacturing and biomedical coatings) like cold spray and biomimetic surface modification continue to expand the possibilities for surface engineering applications. Bearing it in mind, we would like to offer a timely and concisely summary for the recent representative progress of surface coating technology, hoping to provide basic understanding and fundamental guidance for the development of the field.

Polyvinyl Alcohol-Based Membranes: A Review of Research Progress on Design and Predictive Modeling of Properties for Targeted Application

This review provides a comprehensive evaluation of the current state of polyvinyl alcohol (PVA)-based membranes, emphasizing their significance in membrane technology for various applications. The analysis encompasses both experimental and theoretical research articles, with a focus on recent decades, aiming to elucidate the potential and limitations of different fabrication approaches, structure-property relationships, and their applicability in the real world. The review begins by examining the advanced polymeric materials and strategies employed in the design and processing of membranes with tailored properties. Fundamental principles of membrane processes are introduced, with a focus on general modeling approaches for describing the fluid transport through membranes. A key aspect of discussion is the distinction between the membrane performance and process performance. Additionally, an in-depth analysis of PVA membranes in various applications is presented, particularly in environmental fields (e.g., fuel cell, water treatment, air purification, and food packaging) and biomedical domains (e.g., drug delivery systems, wound healing, tissue engineering and regenerative medicine, hemodialysis and artificial organs, and ophthalmic and periodontal treatment). Special attention is given to the relationship between membranes' characteristics, such as material composition, structure, and processing parameters, and their overall performance, in terms of permeability, selectivity, and stability. Despite their promising properties, enhanced through innovative fabrication methods that expand their applicability, challenges remain in optimizing long-term stability, improving fouling resistance, and increasing process scalability. Therefore, further research is needed to develop novel modifications and composite structures that overcome these limitations and enhance the practical implementation of PVA-based membranes. By offering a systematic overview, this review aims to advance the understanding of PVA membrane fabrication, properties, and functionality, providing valuable insights for continued development and optimization in membrane technology.

Bicomponent Electrospinning of PVDF-Based Nanofiber Membranes for Air Filtration and Oil-Water Separation

Particulate matter (PM) and water pollution have posed serious hazards to human health. Nanofiber membranes (NFMs) have emerged as promising candidates for the elimination of PMs and the separation of oil-water mixtures. In this study, a polyvinylidene difluoride (PVDF)-based nanofiber membrane with an average diameter of approximately 150 nm was prepared via a double-nozzle electrospinning technology, demonstrating high-efficiency PM filtration and oil-water separation. The finer fiber diameter not only enhances PM filtration efficiency but also reduces air resistance. The high-voltage electric field and mechanical stretching during electrospinning promote high crystallization of β-phase PVDF. Additionally, the electrostatic charges generated on the surface of β-phase PVDF facilitate the adsorption of PM from the atmosphere. The introduction of polydopamine (PDA) in PVDF produces abundant adsorption sites, enabling outstanding filtration performance. PVDF-PVDF/PDA NFMs can achieve remarkable PM0.3 filtration efficiency (99.967%) while maintaining a low pressure drop (144 Pa). PVDF-PVDF/PDA NFMs are hydrophobic, and its water contact angle (WCA) is 125.9°. It also shows excellent resistance to both acidic and alkaline environments, along with notable flame retardancy, as it can self-extinguish within 3 s. This nanofiber membrane holds significant promise for applications in personal protection, indoor air filtration, oily wastewater treatment, and environmental protection.

Covalently cross-linked ultrastrong SiO2-loaded polyvinyl alcohol fibers via microfluidic spinning

Polyvinyl alcohol (PVA) fiber materials have gained immense recognition due to their good biocompatibility and wide applications. However, methods allowing the synergistic enhancement of mechanical strength and toughness of PVA fibers still remain a key challenge. To this end, we developed covalently cross-linked ultrastrong SiO2-loaded polyvinyl alcohol fibers via a microfluidic spinning chemistry strategy. The thermal stretching and annealing processes not only promote the ordered arrangement of molecules, but also facilitate the ring opening reaction and increase crystallinity. Thus, the resulting fiber has a high tensile strength of 866 MPa, a specific toughness of 288 J g-1 and a tensile strain of 80%. This work provides a covalent cross-linking reinforcement method to prepare ultrastrong composite fibers assisted by microfluidic spinning chemistry and thermal stretching, which would lead to the fabrication of mechanically strong fiber materials through a simple pathway.

Synergistic pervaporation dehydration of ethanol/water mixture: Exploring the potential of a covalently designed hybrid membrane structure of polyacrylic acid grafted carbon nitride and polyvinyl alcohol

Polyacrylic acid (PAA) grafted CN sheet (P-g-CN) was synthesized to enhance the dispersive properties of carbon nitride (CN) in the membrane. A successful PAA grafting to the CN was confirmed from FTIR, TGA, and Zeta potential and XRD analyses. The A PVA membrane embedded P-g-CN, including a covalently constructed polymer-filler network, was developed to separate ethanol-water mixtures using pervaporation (PV). XPS study has confirmed a covalent attachment of P-g-CN sheets to the PVA matrix. Thereby, a defect-free membrane matrix was observed in the FESEM analysis. A 10 wt% loaded PVA-P-g-CN10 composite membrane was compared to the pristine PVA membrane, demonstrating improved PV dehydration performance. The flux decreased from 0.21 kg/m2h of pristine PVA membrane to 0.17 kg/m2h of PVA-P-g-CN10 membrane, while the separation factor improved from 49 to 176 in a 90/10 wt % ethanol/water feed at 40 °C. This improvement can be attributed to the selective diffusion of water through the P-g-CN interlayer spacing and tiny triangular nanopores in the s-triazine network, along with their dispersibility in the PVA matrix, resulting in well-ordered membrane morphology. Furthermore, PVA-P-g-CN10 exhibited higher water permeance (43.31-86.07 GPU) than ethanol (1.18-10.47 GPU) as the feed temperature increased from 30 to 70 °C, suggesting P-g-CN successfully inhibits swelling in the feed solution through proper interaction with PVA. In a long-term PV test lasting 250 h, the PVA-P-g-CN10 membrane displayed excellent structural stability and maintained its performance.

GO-Based Membranes for Desalination

Graphene oxide (GO), owing to its atomic thickness and tunable physicochemical properties, exhibits fascinating properties in membrane separation fields, especially in water treatment applications (due to unimpeded permeation of water through graphene-based membranes). Particularly, GO-based membranes used for desalination via pervaporation or nanofiltration have been widely investigated with respect to membrane design and preparation. However, the precise construction of transport pathways, facile fabrication of large-area GO-based membranes (GOMs), and robust stability in desalination applications are the main challenges restricting the industrial application of GOMs. This review summarizes the challenges and recent research and development of GOMs with respect to preparation methods, the regulation of GOM mass transfer pathways, desalination performance, and mass transport mechanisms. The review aims to provide an overview of the precise regulation methods of the horizontal and longitudinal mass transfer channels of GOMs, including GO reduction, interlayer cross-linking, intercalation with cations, polymers, or inorganic particles, etc., to clarify the relationship between the microstructure and desalination performance, which may provide some new insight regarding the structural design of high-performance GOMs. Based on the above analysis, the future and development of GOMs are proposed.

The dehydration performance and sorption behavior of PVA/silica hybrid pervaporative membrane

A polyvinyl alcohol (PVA)/SiO2 organic-inorganic hybrid membrane was fabricated, using PVA as the basic material, SiO2 nanoparticles as the inorganic material, γ-(2,3)-glycidoxy propyl trimethoxysilane (GPTMS) and 3-aminopropyl triethoxysilane (APTEOS) as the second modified agents. The dehydration performance of PVA-SiO2/polyacrylonitrile (PAN) composite membrane to ethyl acetate (EA)/H2O, EA/ethanol (EtOH)/H2O and EA/EtOH/acetic acid (HAc)/H2O solutions was investigated. After modification of the second coupling agent of APTEOS or GPTMS, PVA-SiO2/PAN composite membrane had the better dehydration performance to these aqueous solutions. When dehydrating PVA-SiO2/PAN composite membrane modified by GPTMS (M5 membrane) in EA/H2O binary solution (98/2, wt%) at 40°C, the separation factor and the total permeation flux were 5245 and 293.9 g m−2 h−1, respectively. The preparation method of PVA/SiO2 membrane through adding the second coupling agent was simple, it had good dehydration performance and has excellent application prospects. The sorption behavior of PVA/SiO2 hybrid membrane was systematically studied, providing sufficient data for studying the separation mechanism of pervaporative membrane. The degree of swelling (DS) and the sorption selectivity of the membrane in different feed compositions and temperatures were measured to determine the static sorption of membrane. Dynamic sorption more clearly reflects the sorption and swelling processes of the membrane, and the dynamic sorption curves of the membrane in EA aqueous solutions were obtained. The sorption behavior of membrane to permeate components was studied by ATR-FTIR. Changes in the characteristic peaks for the permeate components and membrane indicated the sorption behavior of the membrane.