Role of surface synergistic effect on the performance of Ni-based hydrotalcite catalyst for highly efficient hydrogenation of furfural

Gas-phase hydrogenation of furfural into value-added chemicals: The critical role of metal-based catalysts

Furfural (FF: aldehyde derivable from lignocellulosic biomass) has been widely recognized as a versatile building block for eco-friendly and sustainable applications to reduce industrial reliance on fossil-fuel carbon sources. Hydrogenation of FF, in particular, is recognized as one of the most effective routes for producing various value-added chemicals (e.g., furfuryl alcohol and 2-methylfuran). The gas-phase FF hydrogenation reaction offers economic and environmental advantages over its liquid-phase counterpart in conversion efficiency, product selectivity, and kinetics. The operation of the former does not require high hydrogen pressures or hazardous solvents while not generating undesirable by-products (due to reduced selectivity toward the ring-opening reaction). In this context, the utility of noble and non-noble metal catalyst systems has been recognized for their potential to induce effective FF hydrogenation in the gas phase. The present review addresses current understandings and recent developments in research on gas-phase FF hydrogenation and the factors governing the performance of metal-based catalysts (e.g., materials and surface chemistry; conversion efficiency; product selectivity; and the mechanisms, pathways, and kinetics of the associated reactions). Current shortcomings and research avenues are also discussed to help establish a roadmap for future development of the gas-phase FF hydrogenation technology and associated disciplines. Overall, the present review is expected to offer much-needed insights into the scalability of metal-based catalytic systems for efficient FF hydrogenation in the gas phase.

Influence of Highly Stable Ni2+ Species in Ni Phyllosilicate Catalysts on Selective Hydrogenation of Furfural to Furfuryl Alcohol

Enhancing the catalytic performance of non-noble Ni catalysts in the selective hydrogenation of furfural to furfuryl alcohol (FA) in terms of furfural conversion, selectivity, and good recyclability is challenging. Here, spherical nickel phyllosilicate catalysts (Ni_PS) with fibrous-like structures are prepared via a modified sol-gel method with Ni loadings of 2-30 wt %. Upon exposure to air, all the reduced Ni_PS catalysts exhibit more than 80% Ni⁰/Ni_{phyllosilicate} species on the surface, whereas a large portion of Ni oxide species (>55%) is presented on the impregnated catalyst. The Ni²⁺ species in nickel phyllosilicate catalysts are active and highly stable during reduction, reaction, and regeneration, yielding stable catalytic performance for multiple recycle tests in furfural hydrogenation to FA. Furfural conversion over the Ni_PS catalysts increased monotonically with increasing Ni loading without an FA selectivity drop. The presence of both metallic Ni⁰ and Ni_{phyllosilicate} also produces a synergistic promotional effect for FA formation.

Earth-abundant 3d-transition-metal catalysts for lignocellulosic biomass conversion

Transformation of biomass to chemicals and fuels is a long-term goal in both science and industry. However, high cost is one of the major obstacles to the industrialization of this sustainable technology. Thus, developing catalysts with high activity and low-cost is of great importance for biomass conversion. The last two decades have witnessed the increasing achievement of the use of earth-abundant 3d-transition-metals in catalysis due to their low-cost, high efficiency and excellent stability. Here, we aim to review the fast development and recent advances of 3d-metal-based catalysts including Cu, Fe, Co, Ni and Mn in lignocellulosic biomass conversion. Moreover, present research trends and invigorating perspectives on future development are given.

Highly efficient catalytic transfer hydrogenation of furfural over defect-rich amphoteric ZrO2 with abundant surface acid-base sites

Currently, the catalytic transformation and utilization of biomass-derived compounds are of great importance to the alleviation of environmental problems and sustainable development. Among them, furfural alcohol derived from biomass resources has been found to be one of the most prospective biomass platforms for high-value chemicals and biofuels. Herein, high-surface-area ZrO₂ with abundant oxygen defects and surface acid-base sites was synthesized and used as a heterogeneous catalyst for the catalytic transfer hydrogenation of furfural into furfural alcohol using alcohol as a hydrogen donor. The as-synthesized ZrO₂ exhibited excellent catalytic performance with 98.2% FA conversion and 97.1% FOL selectivity, even comparable with that of a homogeneous Lewis acid catalyst. A series of characterization studies and experimental results revealed that acid sites on the surface of ZrO₂ could adsorb and activate the C[double bond, length as m-dash]O bond in furfural and base sites could facilitate the formation of alkoxide species. The synergistic effect of surface acid-base sites affords a harmonious environment for the reaction, which is crucial for catalytic transfer hydrogenation of furfural with high efficiency. Furthermore, the as-prepared ZrO₂ catalyst also exhibited a potential application for the efficient catalytic transfer hydrogenation of a series of biomass-derived carbonyl compounds.

Metal-Catalyzed Hydrogenation of Biomass-Derived Furfural: Particle Size Effects and Regulation Strategies

The hydrogenation of furfural (FUR), a typical bio-based furan derivative, is a critical reaction within the roadmap for upgrading lignocellulosic biomass into high value-added chemicals and liquid fuels, the performance of which is strongly correlated with the catalysts' intrinsic peculiarities. Metal catalysts with tailorable sizes, uniform dispersions and robust sintering resistance are generally recognized as a prerequisite for obtaining better hydrogenation activity, selectivity and stability, which has prompted intensive research into metal particle size effects and their regulation strategies. The roles of metal particle sizes and corresponding dispersions of metal catalysts used for FUR hydrogenation have been clearly recognized to be crucial over the past decade. In this regard, this systematic Minireview aims to provide profound insights into particle size effects in the metal-catalyzed hydrogenation of FUR, as well as conditional and structural approaches to regulating these effects. In addition, from the aspect of catalyst stability, the impacts and improvements of the metal particle sintering issue are analyzed. Moreover, several suggestions are proposed in response to the challenges in regulating particle size effects. Furthermore, the viewpoints presented herein would potentially contribute to the rational development of metal hydrogenation catalysts and further help to boost a more sustainable biomass refining system.

Nickel-Catalysed Vapour-Phase Hydrogenation of Furfural, Insights into Reactivity and Deactivation

Furfural is a key bioderived platform molecule, and its hydrogenation affords access to a number of important chemical intermediates that can act as “drop-in” replacements to those derived from crude oil or novel alternatives with desirable properties. Here, the vapour phase hydrogenation of furfural to furfuryl alcohol at 180 °C over standard impregnated nickel catalysts is reported and contrasted with the same reaction over copper chromite. Whilst the selectivity to furfuryl alcohol of the unmodified nickel catalysts is much lower than for copper chromite as expected, the activity of the nickel catalysts in the vapour phase is significantly higher, and the deactivation profile remarkably similar. In the case of the supported nickel catalysts, possible contribution to the deactivation by acidic sites on the catalyst support is discounted based on the similarity of deactivation kinetics on Ni/SiO2 with those seen for less acidic Ni/TiO2 and Ni/CeO2. Powder X-ray diffraction is used to exclude sintering as a primary deactivation pathway. Significant coking of the catalyst (~ 30 wt% over 16 h) is observed using temperature programmed oxidation. This, in combination with the solvent extraction analysis and infrared spectroscopy of the coked catalysts points to deactivation by polymeric condensation products of (reactant or) products and hydrocarbon like coke. These findings pave the way for targeted modification of nickel catalysts to use for this important biofeedstock-to-chemicals transformation.

Gas-Phase Hydrogenation of Furfural to Furfuryl Alcohol over Cu-ZnO-Al2O3 Catalysts Prepared from Layered Double Hydroxides

Several layered double hydroxides (LDHs) with general chemical composition (Cu,Zn)1−xAlx(OH)2(CO3)x/2·mH2O have been synthesized by the co-precipitation method, maintaining a (M2+/M3+) molar ratio of 3, and varying the Cu2+/Zn2+ molar ratio between 0.2 and 6.0. After calcination and reduction steps, Cu/ZnO/Al2O3 catalysts were synthesized. These catalysts were characterized by X-ray diffraction (XRD), transmission electron microscopy (TEM), H2 thermoprogrammed reduction (H2-TPR), N2 adsorption-desorption at −196 °C, N2O titration, X-ray photoelectron miscroscopy (XPS), NH3-thermoprogramed desorption (NH3-TPD) and CO2- thermoprogrammed desorption (CO2-TPD). The characterization data revealed that these catalysts are mainly meso-and macroporous, where Cu, ZnO and Al2O3 are well dispersed. The catalytic results show that these catalysts are active in the gas-phase hydrogenation of furfural, being highly selective to furfuryl alcohol (FOL) and reaching the highest FOL yield for the catalyst with a Cu2+/Zn2+ molar ratio of 1. In an additional study, the influence of the aging time on the synthesis of the LDHs was also evaluated. The catalytic data revealed that the use of shorter aging time in the formation of the LDH has a beneficial effect on the catalytic behavior, since more disordered structures with a higher amount of available Cu sites is obtained, leading to a higher yield towards FOL (71% after 5 h of time-on-stream at 210 °C).

A theoretical insight into furfural conversion catalyzed on the Ni(111) surface

Biomass-derivatives, e.g., furfural, have been widely reported to become new-generation renewable sources of chemicals and fuels. However, it is too complicated to understand the product selectivity of furfural conversion in diverse reactions. Accordingly, by using density functional theory calculations, both the hydrodeoxygenation and decarboxylation of furfural on the Ni(111) surface to form furan, 2-methylfuran, furfuryl alcohol, tetrahydrofuran, and tetrahydrofurfuryl alcohol have been thoroughly investigated. On the basis of the minimum energy path, furfural decarbonylation leads to the formation of furan via F-CHO + 2H → F + CO + 2H → F + CO + H → F-H, and then tetrahydrofuran forms via sequential hydrogenation on the carbon atoms of the furan ring, while furfuryl alcohol (F-CHO + 2H → F + CHOH + H → F-CH₂OH) can be obtained via furfural hydrogenation. More importantly, 2-methylfuran tends to form through the hydrodeoxygenation reaction, and tetrahydrofurfuryl alcohol is generated via furfural hydrogenation, which is realized with furfuryl alcohol identified as the likely intermediate. Overall, among all these products, furan is a dominant product. More importantly, it has been found that different types of metal doping will also lead to different adsorption configurations of the reactants. These findings should provide guidance in catalyst design for converting furfural to value-added products.

Theoretical Study of the Mechanism of Furfural Conversion on the NiCuCu(111) Surface

The full potential energy surface for the hydrodeoxygenation of furfural to furan and other ring-opening products has been systematically investigated using periodic density functional theory including dispersion corrections (PBE-D3) on the bimetallic NiCuCu(111) surface. For furan formation, the most favorable first step is the dehydrogenation of furfural into furoyl (F-CHO + H = F-CO + 2H), the successive step is decarbonylation of furoyl into furanyl (F-CO + H = F + CO + 2H), and the third step of furan formation from the hydrogenation of furanyl (F + CO + 2H = FA + CO + H) is the rate-determining step. In addition, on the basis of the most stably adsorbed furan and H, the ring opening of furan was found to be more favorable for producing many chemicals such as propane, butanal, butanol, and butene. In summary, furan is the main product of furfural conversion on the NiCuCu(111) surface. Since results have been obtained only for the NiCuCu(111) surface constructed by replacing the topmost Cu atoms by Ni atoms, the entire experimentally observed reactivity and selectivity of bimetallic CuNi catalysts for different construction methods cannot be fully rationalized. Nevertheless, the results provide the basis for investigating the intrinsic activity of CuNi catalysts in the hydrodeoxygenation of oxygenates involved in the refining of biomass-derived oils.

Recent Advances in Catalytic Hydrogenation of Furfural

Furfural has been considered as one of the most promising platform molecules directly derived from biomass. The hydrogenation of furfural is one of the most versatile reactions to upgrade furanic components to biofuels. For instance, it can lead to plenty of downstream products, such as (tetrahydro)furfuryl alcohol, 2-methyl(tetrahydro)furan, lactones, levulinates, cyclopentanone(l), or diols, etc. The aim of this review is to discuss recent advances in the catalytic hydrogenation of furfural towards (tetrahydro)furfuryl alcohol and 2-methyl(tetrahydro)furan in terms of different non-noble metal and noble metal catalytic systems. Reaction mechanisms that are related to the different catalytic materials and reaction conditions are properly discussed. Selective hydrogenation of furfural could be modified not only by varying the types of catalyst (nature of metal, support, and preparation method) and reaction conditions, but also by altering the reaction regime, namely from batch to continuous flow. In any case, furfural catalytic hydrogenation is an open research line, which represents an attractive option for biomass valorization towards valuable chemicals and fuels.

How Catalysts and Experimental Conditions Determine the Selective Hydroconversion of Furfural and 5-Hydroxymethylfurfural

Furfural and 5-hydroxymethylfurfural stand out as bridges connecting biomass raw materials to the biorefinery industry. Their reductive transformations by hydroconversion are key routes toward a wide variety of chemicals and biofuels, and heterogeneous catalysis plays a central role in these reactions. The catalyst efficiency highly depends on the nature of metals, supports, and additives, on the catalyst preparation procedure, and obviously on reaction conditions to which catalyst and reactants are exposed: solvent, pressure, and temperature. The present review focuses on the roles played by the catalyst at the molecular level in the hydroconversion of furfural and 5-hydroxymethylfurfural in the gas or liquid phases, including catalytic hydrogen transfer routes and electro/photoreduction, into oxygenates or hydrocarbons (e.g., furfuryl alcohol, 2,5-bis(hydroxymethyl)furan, cyclopentanone, 1,5-pentanediol, 2-methylfuran, 2,5-dimethylfuran, furan, furfuryl ethers, etc.). The mechanism of adsorption of the reactant and the mechanism of the reaction of hydroconversion are correlated to the specificities of each active metal, both noble (Pt, Pd, Ru, Au, Rh, and Ir) and non-noble (Ni, Cu, Co, Mo, and Fe), with an emphasis on the role of the support and of additives on catalytic performances (conversion, yield, and stability). The reusability of catalytic systems (deactivation mechanism, protection, and regeneration methods) is also discussed.

Ultrasonic and hydrothermal mediated synthesis routes for functionalized Mg-Al LDH: Comparison study on surface morphology, basic site strength, cyclic sorption efficiency and effectiveness

Amine functionalized layered double hydroxide (LDHs) adsorbents prepared using three different routes: co-precipitation, sono-chemical and ultrasonic-assisted high pressure hydrothermal. The prepared adsorbent samples were characterized using X-ray diffraction (XRD), X-ray Photoelectron Spectroscopy (XPS), Scanning electron microscope-Energy dispersive X-ray spectroscopy (SEM-EDX), Temperature Programmed Desorption (TPD), Brunauer-Emmett-Teller (BET), and Thermogravimetric analysis (TGA), respectively. The performance of the prepared adsorbents was tested in a controlled thermal-swing adsorption process to measure its adsorption capacity, regeneration and cyclic efficiencies subsequently. The characterisation results were compared with those obtained using the conventional preparation routes but taking into account of the impact of sonochemical and hydrothermal pre-treatment on textural properties, adsorption capacity, regeneration and cyclic efficiencies. Textural results depicts a surge in surface area of the adsorbent synthesised by hydrothermal route (311m²/g) from 25 to 171m²/g for conventional and ultrasonic routes respectively. Additionally, it has been revealed from the present study that adsorbents prepared using ultrasonic-assisted hydrothermal route exhibit a better CO₂ uptake capacity than that prepared using sonochemical and conventional routes. Thus, the ultrasonic-assisted hydrothermal treatment can effectively promote the adsorption capacity of the adsorbent. This is probably due to the decrease of moderate (M-O) and weak (OH^- groups) basic sites with subsequent surge in the number of strong basic sites (O^2-) resulting from the hydrothermal process. Moreover, the cyclic adsorption efficiency of the ultrasonic mediated process was found to be 76% compared with 60% for conventional and 53% for hydrothermal routes, respectively. According to the kinetic model analysis, adsorption mechanism is mostly dominated by physisorption before amine modification and by chemisorption after the modification process.

Catalytic application of layered double hydroxide-derived catalysts for the conversion of biomass-derived molecules

Layered double hydroxide and its derived metal oxides in the transformations of biomass-derived molecules.