Shape Memory Effect in Polymeric Materials: Mechanisms and Optimization

A proof of concept to define the parameters affecting poly-L-lactide-co-poly-ε-caprolactone shape memory electrospun nanofibers for biomedical applications

This study is a proof of concept performed to evaluate process parameters affecting shape memory effect of copolymer poly-L-lactide-co-poly-ε-caprolactone (PLA:PCL) 70:30 ratio based nanofibrous scaffolds. A design of experiment (DOE) statistical approach was used to define the interaction between independent material and process variables related to electrospun scaffold manufacturing, such as polymer solution concentration (w/v%), spinning time (min), and needle size (Gauge), and their influence on Rf% (ability of the scaffold to maintain the induced temporary shape) and Rr% (ability of the scaffold to recover its original shape) outputs. A mathematical model was obtained from DOE useful to predict scaffold Rf% and Rr% values. PLA-PCL 15% w/v, 22G needle, and 20-min spinning time were selected to confirm the data obtained from theoretical model. Subsequent morphological (SEM), chemical-physical (GPC and DSC), mechanical (uniaxial tensile tests), and biological (cell viability and adhesion) characterizations were performed.

Combined aza-Michael and radical photopolymerization reactions for enhanced mechanical properties of 3D printed shape memory polymers

3D printed shape memory polymers (SMP) were formed by combining aza-Michael addition and light initiated radical polymerization. Amine consumption and acrylate conversion were monitored by 1H-NMR and Fourier transform infrared spectroscopies. Dynamic mechanical analysis and cyclic thermomechanical tensile tests enabled direct observation of the polymer network changes. Increased homogeneity of the 3D network and enhanced SMP properties were achieved after the reaction between residual acrylate functions trapped in the vitrified medium with the secondary amines formed during the process. This allows the fabrication of shape memory objects by 3D printing.

Effect of Twisted and Coiled Polymer Actuator (TCPA) on Crack Dispersion Properties of HPFRCC

To achieve high durability and excellent mechanical performances of cementitious materials, research on fiber-reinforced cementitious composites (FRCC) containing various fibers has been actively conducted. On the other hand, in robotics and other fields, research on artificial muscles using Twisted and Coiled Polymer Actuator (TCPA), which have similar functions to human muscle fibers, has attracted much attention. In this study, use of this TCPA as a reinforcing fiber in high performance FRCC (HPFRCC) was proposed. The employed TCPA has a structure of coiled nylon fibers with wrapping stainless-steel fibers. The effect of the TCPA and its shrinkage motion on the crack dispersion properties of HPFRCC was investigated. The experimental results showed that the strain-hardening with multiple cracks in HPFRCC continued up to more than 7% of the ultimate strain when the TCPA was electrically stimulated to shrinkage motion. This information indicates that the TCPA has high potential to further improve HPFRCC performance.

Three-Dimensional Printing and Recycling of Multifunctional Composite Material Based on Commercial Epoxy Resin and Graphene Nanoplatelet

3D printing of commercial thermosetting epoxy resin is of great significance for the rapid and low-cost construction of high-strength objects with complex structures. Meanwhile, recycling these commercial epoxy resins is essential for environmental protection and sustainable development. This paper reports direct ink writing 3D printing of a multifunctional composite material based on commercial bisphenol A epoxy resin and a 3D printing compatible technique to recycle the printed composite material. Graphene nanoplatelet is designed as an efficient functional thixotropic additive that turns the liquid epoxy resin prepolymer shear-thinning and suitable for direct ink printing. Composite materials with high resolution and high mechanical strength are printed with epoxy resin/graphene nanoplatelet inks, and they also show high thermal and electrical conductivity and fast thermo-induced shape memory response. The printed objects can be recycled by comminuting them into micropowders, which are then used as a thixotropic agent to prepare recycled DIW ink. The physical properties of the materials printed with recycled inks maintain unchanged for successive four recycling cycles. The graphene nanoplatelets at the surface of recycled comminuted powder are found to modulate the surface energy of the powder, thus making the powder able to serve as a thixotropic agent for the recycled inks. The method here provides a new solution to process commercial epoxy resin and opens a new direction to the more sustainable use of thermosetting plastics.

Electrothermally Driven Hydrogel-on-Flex-Circuit Actuator for Smart Steerable Catheters

This paper reports an active catheter-tip device functionalized by integrating a temperature-responsive smart polymer onto a microfabricated flexible heater strip, targeting at enabling the controlled steering of catheters through complex vascular networks. A bimorph-like strip structure is enabled by photo-polymerizing a layer of poly(N-isopropylacrylamide) hydrogel (PNIPAM), on top of a 20 × 3.5 mm² flexible polyimide film that embeds a micropatterned heater fabricated using a low-cost flex-circuit manufacturing process. The heater activation stimulates the PNIPAM layer to shrink and bend the tip structure. The bending angle is shown to be adjustable with the amount of power fed to the device, proving the device’s feasibility to provide the integrated catheter with a controlled steering ability for a wide range of navigation angles. The powered device exhibits uniform heat distribution across the entire PNIPAM layer, with a temperature variation of <2 °C. The operation of fabricated prototypes assembled on commercial catheter tubes demonstrates their bending angles of up to 200°, significantly larger than those reported with other smart-material-based steerable catheters. The temporal responses and bending forces of their actuations are also characterized to reveal consistent and reproducible behaviors. This proof-of-concept study verifies the promising features of the prototyped approach to the targeted application area.

Review of Progress in Shape Memory Epoxies and Their Composites

Shape memory polymer (SMP) is capable of memorizing one or more temporary shapes and recovering successively to the permanent shape upon various external stimuli. Beside of the above mentioned one-way variants, also two-way shape memory polymers (SMPs) and shape memory (SM) systems exist which feature a reversible shape change on the basis of "on-off switching" of the external stimulus. The preparation, properties and modelling of shape memory epoxy resins (SMEP), SMEP foams and composites have been surveyed in this exhaustive review article. The underlying mechanisms and characteristics of SM were introduced. Emphasis was put to show new strategies on how to tailor the network architecture and morphology of EPs to improve their SM performance. To produce SMEPs novel preparation techniques, such as electrospinning, ink printing, solid-state foaming, were tried. The potential of SMEPs and related systems as multifunctional materials has been underlined. Added functionality may include, among others, self-healing, sensing, actuation, porosity control, recycling. Recent developments in the modelling of SMEPs were also highlighted. Based on the recent developments some open topics were deduced which are merit of investigations in future works.

Multi-shape active composites by 3D printing of digital shape memory polymers

Recent research using 3D printing to create active structures has added an exciting new dimension to 3D printing technology. After being printed, these active, often composite, materials can change their shape over time; this has been termed as 4D printing. In this paper, we demonstrate the design and manufacture of active composites that can take multiple shapes, depending on the environmental temperature. This is achieved by 3D printing layered composite structures with multiple families of shape memory polymer (SMP) fibers – digital SMPs - with different glass transition temperatures (T_g) to control the transformation of the structure. After a simple single-step thermomechanical programming process, the fiber families can be sequentially activated to bend when the temperature is increased. By tuning the volume fraction of the fibers, bending deformation can be controlled. We develop a theoretical model to predict the deformation behavior for better understanding the phenomena and aiding the design. We also design and print several flat 2D structures that can be programmed to fold and open themselves when subjected to heat. With the advantages of an easy fabrication process and the controllable multi-shape memory effect, the printed SMP composites have a great potential in 4D printing applications.