A review on thermal degradation of polylactic acid (PLA)/polyhydroxybutyrate (PHB) blends

Biocompatible, Biodegradable, and Antimicrobial Food Packaging Film from Polylactic Acid and Biogenic Vaterite CaCO3-Ag Hybrid

Developing biocompatible and biodegradable materials for food packaging is crucial for addressing environmental concerns and ensuring food safety. In this study, we present a novel food packaging film composed of poly(lactic acid) (PLA) and biogenic vaterite CaCO3-Ag hybrid microspheres. A non-solution technique was employed to prepare these films, ensuring the sustainability and simplicity of the production process. X-ray diffraction and infrared spectroscopy analyses confirmed the stability and compatibility of the vaterite CaCO3-Ag microspheres within the PLA matrix. Cytotoxicity tests using human dermal fibroblast cells demonstrated complete biocompatibility of the films, even at high concentrations. Antimicrobial efficacy was assessed through minimum inhibitory concentration (MIC) testing, which demonstrated that PLA film containing 7 wt% vaterite CaCO3-Ag hybrids effectively inhibited both gram-positive and gram-negative bacteria at concentrations as low as ≤0.067 g/mL. Mechanical testing showed that the modulus and strength of PLA film increased significantly with the embedding of 5 wt% of vaterite CaCO3-Ag hybrid, reaching a maximum of 5.63 ± 1.51 GPa and 48.07 ± 13.81 MPa, respectively. Thermal analysis indicated improved thermal stability with the addition of the microspheres. Synchrotron X-ray absorption spectroscopy confirmed the stability of the vaterite structure and the presence of both Ag0 and Ag+ species after embedding in PLA matrix. The composite films exhibited improved oxygen and water vapor barrier properties, making them suitable for packaging applications. These findings highlight the potential of PLA-vaterite CaCO3-Ag hybrid films as sustainable and effective food packaging materials.

Machine Learning in Polymeric Technical Textiles: A Review

The integration of machine learning (ML) has begun to reshape the development of advanced polymeric materials used in technical textiles. Polymeric materials, with their versatile properties, are central to the performance of technical textiles across industries such as healthcare, aerospace, automotive, and construction. By utilizing ML and AI, researchers are now able to design and optimize polymers for specific applications more efficiently, predict their behavior under extreme conditions, and develop smart, responsive textiles that enhance functionality. This review highlights the transformative potential of ML in polymer-based textiles, enabling advancements in waste sorting (with classification accuracy of up to 100% for pure fibers), material design (predicting stiffness properties within 10% error), defect prediction (enabling proactive interventions in fabric production), and smart wearable systems (achieving response times as low as 192 ms for physiological monitoring). The integration of AI technologies drives sustainable innovation and enhances the functionality of textile products. Through case studies and examples, this review provides guidance for future research in the development of polymer-based technical textiles using AI and ML technologies.

Conductive cellulose nanofibers tailored poly(propylene carbonate) island structure and synergistic reinforcement-toughening mechanism of high-performance poly(lactic acid) composites

Biodegradable poly(lactic acid) (PLA) based composites have broad application prospects in replacing common polyester-based composites, but poor toughness and low thermal stability of PLA composites is still unsatisfactory for practical applications. Herein, a new preparation method of PLA composites by doping rigid conductive cellulose nanofibers (CNFene) and tough poly(propylene carbonate) (PPC) to tailor island structure and synergistic reinforcement-toughening mechanism is presented. Moreover, the composite films and paper-based coated beverage straws prepared from these composites has excellent thermal stability, high-strength, and high-toughness. Compared to pure PLA film, the tensile strength, elastic modulus, and elongation at break of the best PLA80P20C3 were increased by 25.3%, 17%, and 17.5 times respectively. And the strength of PLA80P20C3 coated straws reached up to 49.4 MPa, which was 12.7 times higher than untreated paper-based straws and 70% higher than PLA-coated straws. The high-performance PLA-based composites expanded the application areas of bio-packaging and hot drink straws.

Anaerobic Biodegradation of Polylactic Acid-Based Items: A Specific Focus on Disposable Tableware Products

The viability of anaerobic degradation treatment as an end-of-life option for commercial disposable bioplastic tableware, typically certified as compostable, was assessed. Two types of polylactic acid-based items were selected and tested under mesophilic conditions (38 °C) for 155 days, until reaching a plateau. Advanced chemical characterization of the products was performed with a combination of analytical techniques, i.e., microscopy, spectroscopy, and thermogravimetry. Two methods for calculating the biodegradation degree of the products were discussed and compared, using the biogas generated in the test and the total organic carbon (TOC) removal, respectively. The method based on TOC removal, resulting in a biodegradation degree ranging from 80.5% to 88.9%, was considered to more accurately describe the process. Given the complexity of assessing the biodegradation of a bioplastic product, an effort was made to derive correlations among the chemical-physical composition of the product, the biodegradation conditions, and the biodegradation yields/kinetics, with an aim to describe the process comprehensively. Statistical tools were also applied to derive additional considerations regarding the influence of the polymeric blend and digestion parameters on the biodegradation of bioplastic products. The identified data clusters, which were found to be grouped by the digestion temperature and the type of bioplastic, indicated specific biodegradation features of the investigated materials.

Poly(lactide)/poly(butylene adipate-co-terephthalate)/carbon nanotubes composites with robust mechanical properties, fatigue-resistance and dielectric properties

A styrene-glycidylmethacrylate-1-allyl-3-vinylimidazole epoxy functionalized ionomer (EFI) was synthesized, and the EFI and carbon nanotubes (CNTs) were co-introduced into poly(lactide)/poly(butylene-adipate-co-terephtalate) (PLA/PBAT) blends to fabricate high performance composites with excellent mechanical properties, fatigue-resistance and dielectric properties. It is revealed that EFI can improve the interaction force between PLA and PBAT by inducing the interfacial crosslink reaction, thereby improving the melt strength of the samples. EFI can also refine the dispersion of CNT in the composites owing to the non-covalent force between EFI and CNT, promote the formation of filler network inside composites, which is demonstrated by DMA and rheological test results. The CNT can be anchored at the interface between PLA and PBAT owing to the interaction between EFI and CNT, and the synergistic effect of CNT and EFI on the interfacial structure and phase structure can significantly enhance the mechanical properties of the materials. When the CNT content is 3 wt%, the composite has a tensile strength of 30.4 MPa and an elongation at break of 279.3 %, which are 30 % and 48 % higher than that of PLA/PBAT blend, and it also exhibits excellent dielectric properties with a dielectric constant of 25.2 and a dielectric loss of 11.6. Moreover, the composites also have excellent fatigue resistance owing to the refined interfacial structure and compact CNT network.

Biodegradable Thermoplastic Materials with Application in the Manufacture of Bags Without Synthetic Polymers

Non-degradable plastic bags are a major contributor to marine and soil pollution. They represent a significant percentage of the generated solid waste and can last for hundreds of years in the environment. The aim of the present study was to find alternatives to conventional non-degradable plastic bags by obtaining biodegradable and compostable bags starting from simple materials like starch, poly(lactic acid) (PLA), and glycerol. Increasing the strength and hardness of the polymer was achieved by adding a mineral (talcum). The preliminary studies indicated that two compositions are suitable for advanced testing to produce the initial granular material. These materials were tested for the determination of melt flow index (MFI), Fourier Transform Infrared Spectroscopy (FTIR), and the polymers response to heating (thermogravimetric analysis, TGA and differential scanning calorimetry, DSC). The polymer biodegradability was evaluated by burial in two types of soil. The obtained results were compared with the same set of experiments performed on conventional polyethylene bags. After three months in the soil, only the materials synthesized in this study show signs of accentuated degradation while polyethylene bags are still intact. The surface morphology was explored by scanning electron microscopy (SEM). The results indicated that the biodegradable thermoplastic material meets the requirements of the European standard EN13432/2002 regarding compostable and biodegradable packaging.

Carboxymethyl chitosan-enhanced multi-level microstructured composite hydrogel scaffolds for bone defect repair

Critical-sized bone defects (CSBDs) necessitate interventions like bone grafts or tissue engineering scaffolds to surpass the body's limited spontaneous healing capacity and ensure effective bone regeneration. A multi-level microstructured composite hydrogel 3D scaffold was fabricated for enhanced bone defect repair, integrating a 3D-printed macroporous polylactic acid (PLA) scaffold with polydopamine treatment and filled with a sodium alginate/nano hydroxyapatite/carboxymethyl chitosan (SA/nHA/CMCS) micrometer-scale porous composite hydrogel. The incorporation of nano hydroxyapatite (nHA) nanoparticles enhanced hydrogel crosslinking and osteogenic activity. A systematic evaluation of CMCS concentration demonstrated its pivotal role in enhancing hydrogel cross-linking and mineralization, regulating degradation rate adapted to the osteogenic cycle, endowing the scaffold with a bioactive micrometer-scale porous structure. In vitro studies confirmed the osteogenic effectiveness of the composite hydrogel 3D scaffold, particularly those with CMCS, which boosted bone mesenchymal stem cells (BMSCs) adhesion, proliferation, and differentiation. The rabbit tibial bone defect model further confirmed that, compared to the DAPLA (dopamine modified PLA) scaffold, the bone trabecular number of the DSHC (DAPLA-SA/nHA/CMCS) scaffold increases 2.06-fold. In conclusion, this study expanded the application of hydrogel scaffolds in bone tissue engineering and provided an effective strategy for the development of hydrogel implant materials.

A state-of-the-art review of environmental behavior and potential risks of biodegradable microplastics in soil ecosystems: Comparison with conventional microplastics

As the use of biodegradable plastics becomes increasingly widespread, their environmental behaviors and impacts warrant attention. Unlike conventional plastics, their degradability predisposes them to fragment into microplastics (MPs) more readily. These MPs subsequently enter the terrestrial environment. The abundant functional groups of biodegradable MPs significantly affect their transport and interactions with other contaminants (e.g., organic contaminants and heavy metals). The intermediates and additives released from depolymerization of biodegradable MPs, as well as coexisting contaminants, induce alterations in soil ecosystems. These processes indicate that the impacts of biodegradable MPs on soil ecosystems might significantly diverge from conventional MPs. However, an exhaustive and timely comparison of the environmental behaviors and effects of biodegradable and conventional MPs within soil ecosystems remains scarce. To address this gap, the Web of Science database and bibliometric software were utilized to identify publications with keywords containing biodegradable MPs and soil. Moreover, this review comprehensively summarizes the transport behavior of biodegradable MPs, their role as contaminant carriers, and the potential risks they pose to soil physicochemical properties, nutrient cycling, biota, and CO2 emissions as compared with conventional MPs. Biodegradable MPs, due to their great transport and adsorption capacity, facilitate the mobility of coexisting contaminants, potentially inducing widespread soil and groundwater contamination. Additionally, these MPs and their depolymerization products can disrupt soil ecosystems by altering physicochemical properties, increasing microbial biomass, decreasing microbial diversity, inhibiting the development of plants and animals, and increasing CO2 emissions. Finally, some perspectives are proposed to outline future research directions. Overall, this study emphasizes the pronounced effects of biodegradable MPs on soil ecosystems relative to their conventional counterparts and contributes to the understanding and management of biodegradable plastic contamination within the terrestrial ecosystem.

Development of high-performance biocomposites through lignin modification and fiber reinforcement

This study aimed to develop and characterize novel biocomposites incorporating tall oil fatty acid (TOFA)-modified lignin (TeL), citric acid-esterified polyvinyl alcohol (CeP), and unbleached fibers (UNB) to enhance thermal and mechanical properties while utilizing renewable resources. The research addressed the growing demand for sustainable high-performance materials in various industrial applications. Kraft lignin was modified through esterification with TOFA, while polyvinyl alcohol (PVA) was crosslinked using citric acid. These modified components were combined with UNB to create biocomposites with varying compositions. The materials were characterized using Fourier-transform infrared spectroscopy (FTIR), dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), and tensile strength testing. FTIR analysis confirmed successful esterification of lignin and PVA, evidenced by a strong ester carbonyl peak at 1730 cm⁻1. DMA results revealed significant improvements in viscoelastic properties, with the highest glass transition temperature (Tg) of 179.47 °C observed in the sample containing maximum TeL and CeP content. TGA demonstrated enhanced thermal stability, with samples containing higher TeL and CeP content exhibiting increased char formation and residual masses up to 47% at 500 °C. Mechanical testing showed a strong correlation between composition and performance, with the optimal formulation (TeL12-CeP4-UNB4) achieving a tensile strength of 8.7 MPa and a tensile modulus of 59.3 MPa. Potential applications of these high-performance biocomposites include sustainable alternatives for packaging, automotive components, building materials or insulation, electronic devices and other industries where enhanced thermal and mechanical properties are required. These materials present a viable option for replacing conventional petroleum-based polymers, contributing to the advancement of eco-friendly industrial solutions.

Furan-based renewable elastomers as effective tougheners for PLA: Enhanced mechanical properties and water vapor barrier properties

There is a great need for versatile biomass additives sourced from renewable materials to enhance the performance of polylactic acid (PLA) composites. This study introduces a furan-based polyester elastomer called PNF-PBC that is designed to improve the mechanical and water vapor barrier characteristics of PLA. By incorporating PNF-PBC into PLA, the toughness of the PLA/PNF-PBC biocomposites was considerably enhanced through various intermolecular interactions. A 15 wt% PNF-PBC blend with PLA exhibited a 13.6-fold increase in elongation at break, while having a negligible impact on tensile strength. Furthermore, the water vapor barrier performance of PLA/PNF-PBC biocomposites was greatly boosted by a factor of 10 compared to pure PLA, making them highly suitable for food packaging materials. With its versatile properties, we anticipate that this bio-based PLA/PNF-PBC material will significantly expand the range of applications for PLA composites.

Multiphase Biopolymers Enriched with Suberin Extraction Waste: Impact on Properties and Sustainable Development

This manuscript explores the development of sustainable biopolymer composites using suberin extraction waste, specifically suberinic acid residues (SAR), as a 10% (w/w) reinforcing additive in polylactide (PLA) and thermoplastic starch-polylactide blends (M30). The materials were subjected to a detailed analysis using thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), and dynamic mechanical analysis (DMA) to assess their thermal, mechanical, and structural properties. The study confirmed the amorphous nature of the biopolymers and highlighted how SAR significantly influences their degradation behavior and thermal stability. M30 exhibited a multi-step degradation process with an initial decomposition temperature (T5%) of 207.2 °C, while PLA showed a higher thermal resistance with decomposition starting at 263.1 °C. Mechanical performance was assessed through storage modulus (E') measurements, showing reductions with increasing temperature for both materials. The research provides insights into the potential application of SAR-enriched biopolymers in sustainable material development, aligning with circular economy principles. These findings not only suggest that SAR incorporation could enhance the mechanical and thermal properties of biopolymers, but also confirm the effectiveness of the research in reassurance of the audience.

Bio-Based and Biodegradable Polymeric Materials for a Circular Economy

Nowadays, plastic contamination worldwide is a concerning reality that can be addressed with appropriate society education as well as looking for innovative polymeric alternatives based on the reuse of waste and recycling with a circular economy point of view, thus taking into consideration that a future world without plastic is quite impossible to conceive. In this regard, in this review, we focus on sustainable polymeric materials, biodegradable and bio-based polymers, additives, and micro/nanoparticles to be used to obtain new environmentally friendly polymeric-based materials. Although biodegradable polymers possess poorer overall properties than traditional ones, they have gained a huge interest in many industrial sectors due to their inherent biodegradability in natural environments. Therefore, several strategies have been proposed to improve their properties and extend their industrial applications. Blending strategies, as well as the development of composites and nanocomposites, have shown promising perspectives for improving their performances, emphasizing biopolymeric blend formulations and bio-based micro and nanoparticles to produce fully sustainable polymeric-based materials. The Review also summarizes recent developments in polymeric blends, composites, and nanocomposite plasticization, with a particular focus on naturally derived plasticizers and their chemical modifications to increase their compatibility with the polymeric matrices. The current state of the art of the most important bio-based and biodegradable polymers is also reviewed, mainly focusing on their synthesis and processing methods scalable to the industrial sector, such as melt and solution blending approaches like melt-extrusion, injection molding, film forming as well as solution electrospinning, among others, without neglecting their degradation processes.

Soil burial degradation of chemically compatibilized poly(butylene adipate-co-terephthalate)/thermoplastic starch/poly(ε-caprolactone)/cellulose biocomposites

Developing bio-blends and biocomposites has become a widespread strategy to combat plastic pollution in line with sustainability principles and decarbonization necessities. Although chemically modified ternary and quaternary biocomposites are developing rapidly because of their broader processing and performance windows than single matrix and binary counterparts, a few have been reported about their biodegradation. Herein, diisocyanates-based chemically modified ternary biocomposites based on poly(butylene adipate-co-terephthalate), thermoplastic starch (TPS), poly(ε-caprolactone) (PCL), and cellulose (Mater-Bi/PCL/cellulose) are prepared and undergone soil burial biodegradation providing a broader perspective on biodegradation of complicated systems. The mass gain of sunflower sprouts, weight retention, and the appearance of biocomposites are studied and discussed in the course of biodegradation. The unfilled Mater-Bi/PCL bio-blends presented moderate mass loss over 12 weeks, attributed to the presence of TPS in the Mater-Bi phase. The PCL addition hindered TPS decomposition and featured a noticeably lower degradation rate compared to previous reports. A significant increase in the b* parameter (position on the blue-yellow axis in the CIELAB color space), along with the yellowness and whiteness indices, was observed. Prior to soil burial, roughness differences were negligible. Still, they significantly increased over time due to the higher hydrophilicity of unfilled Mater-Bi/PCL and biocomposite containing unmodified filler.

Melt Compounding of Poly(lactic acid)-Based Composites: Blending Strategies, Process Conditions, and Mechanical Properties

Polylactic acid (PLA), derived from renewable resources, has the advantages of rigidity, thermoplasticity, biocompatibility, and biodegradability, and is widely used in many fields such as packaging, agriculture, and biomedicine. The excellent processability properties allow for melt processing treatments such as extrusion, injection molding, blow molding, and thermoforming in the preparation of PLA-based materials. However, the low toughness and poor thermal stability of PLA limit its practical applications. Compared with pure PLA, conditions such as processing technology, filler, and crystallinity affect the mechanical properties of PLA-based materials, including tensile strength, Young's modulus, and elongation at break. This review systematically summarizes various technical parameters for melt processing of PLA-based materials and further discusses the mechanical properties of PLA homopolymers, filler-reinforced PLA-based composites, PLA-based multiphase composites, and reactive composite strategies for PLA-based composites.

UV-Mediated Facile Fabrication of a Robust, Fully Renewable and Controllably Biodegradable Poly(lactic acid)-Based Covalent Adaptable Network

A robust and fully biobased covalent adaptable network (CAN) that allows recyclability, biocompatibility, and controlled biodegradability is reported. The CAN was fabricated through a simple photo-cross-linking method, wherein low-molecular-weight poly(lactic acid) (∼3 kDa) was modified with end 1,2-dithiolane rings through a one-step Steglich esterification reaction with thioctic acid (TA). These incorporated 1,2-dithiolane rings undergo photoinduced ring-opening polymerization, thus enabling the cross-linking of poly(lactic acid) with abundant dynamic disulfide bonds. The resultant CAN demonstrates excellent transparency, effective UV-blocking capabilities below 320 nm, robust tensile strength (∼39 MPa), and superior dimensional stability at 80 °C, alongside attractive biocompatibility. Moreover, owing to the dynamic exchange and redox-responsiveness of disulfide bonds, the material can be recycled by hot-pressing and a reduction-oxidation process while also being capable of controllably biodegrading at the end of its lifecycle. Furthermore, it exhibits reconfigurable shape memory properties with fast recovery. This study elucidates a straightforward approach to fabricating multifunctional and sustainable polymer materials with potential applications in diverse fields such as packaging, coating, and biomedicine.

How surface modification of cellulose nanocrystals affects the crystallization process of poly (β-hydroxybutyrate)

Hydroxyl groups on the surface of cellulose nanocrystals (CNC) are modified by chemical methods, CNC and the modified CNC are used as fillers to prepare PHB/cellulose nanocomposites. The absorption peak of carbonyl group of the modified CNC (CNC-CL and CNC-LA) appears in the FT-IR spectra, which proves that the modifications are successful. Thermal stability of CNC-CL and CNC-LA is better than that of pure CNC. Pure CNC is beneficial to the nucleation of PHB, while CNC-CL and CNC-LA inhibit the nucleation of PHB. The spherulite size of PHB and its nanocomposites increases linearly over time, and the maximum growth rate of PHB spherulite exists at 90 °C. Rheological analysis shows that viscous deformation plays the dominant role in PHB, PHBC and PHBC-CL samples, while the elastic deformation is dominant in PHBC-LA. According to the rheological data, the dispersion of CNC-CL and CNC-LA in PHB is better than that of CNC. This work demonstrates the impact of modified CNC on the crystallization and viscoelastic properties of PHB. Moreover, the interface enhancement effect of modified CNC on PHB/CNC nanomaterials is revealed from the crystallization and rheology perspectives.

Exploring the Processing Potential of Polylactic Acid, Polyhydroxyalkanoate, and Poly(butylene succinate-co-adipate) Binary and Ternary Blends

Biodegradable and bio-based polymers, including polyhydroxyalkanoate (PHA), polylactic acid (PLA), and poly(butylene succinate-co-adipate) (PBSA), stand out as sustainable alternatives to traditional petroleum-based plastics for a wide range of consumer applications. Studying binary and ternary blends is essential to exploring the synergistic combinations and efficiencies of three distinct biopolyesters. A comprehensive evaluation of melt-extruded binary and ternary polymer blends of PHA, PLA, and PBSA was conducted. Scanning electron microscopy (SEM) analyses revealed a heterogeneous morphology characteristic of immiscible blends, with a predominant spherical inclusion morphology observed in the majority of the blends. An increased PBSA concentration led to an elevation in melt viscosity and elasticity across both ternary and binary blends. An increased PHA content reduced the viscosity, along with both storage and loss moduli in the blends. Moreover, a rise in PHA concentration within the blends led to increased crystallinity, albeit with a noticeable reduction in the crystallization temperature of PHA. PLA retained amorphous structure in the blends. The resultant bio-based blends manifested enhanced rheological and calorimetric traits, divergent from their pure polymer counterparts, highlighting the potential for optimizing material properties through strategic formulation adjustments.

Incorporation of Nanostructural Hydroxyapatite and Curcumin Extract from Curcuma longa L. Rhizome into Polylactide to Obtain Green Composite

This study showed that a polylactide (PLA)-based composite filled with nanostructured hydroxyapatite (HAp) and a natural extract from the rhizome of Curcuma longa L. could provide an alternative to commonly used fossil-based plasticsfor food packaging. The incorporation of HAp into the PLA matrix had a positive effect on improving selected properties of the composites; the beneficial effect could be enhanced by introducing a green modifier in the form of an extract. Prior to the fabrication of the composite, the filler was characterized in terms of morphology and composition, and the composite was then fully characterized by scanning electron microscopy (SEM), atomic force microscopy (AFM), Raman and Fourier transform infrared spectroscopy (FT-IR), and the mechanical, thermal, thermomechanical, and optical properties were investigated. The proposed material exhibits antioxidant properties against DPPH radicals and antibacterial performance against Escherichia coli (E. coli). The results showed that the nanocomposite has the highest antioxidant and antibacterial properties for 10 wt% HAp with an average diameter of rod-shaped structures below 100 nm. In addition, the introduction of turmeric extract had a positive effect on the tensile strength of the nanocomposites containing 1 and 5% HAp. As the resulting material adsorbs light in a specific wavelength range, it can be used in the medical sector, food-packaging, or coatings.

Physical and thermomechanical characterization of unidirectional Helicteres isora fiber-reinforced polylactic acid bio-composites

Identifying novel cellulose fiber bio-composites has become a vital initiative in the exploration of sustainable materials due to increased global concern for the environment. This growing focus on eco-friendly materials has gathered significant attention in recent years. The current investigation deals with one such material, Helicteres isora reinforced Polylactic acid composites. Surface chemical treatment of fiber is one of the most effective methods to modify the hydrophilic fiber to increase its compatibility with the polymer matrix. Sodium hydroxide was used as a pre-treatment chemical to remove any impurities from the fiber surface. Pre-treated fibers were treated with Methacryl silane and Potassium permanganate solution to chemically modify the fiber surface. Density, void content and water absorption behavior of the composites were analyzed as per the standard procedure. Tensile and flexural tests were conducted to evaluate the mechanical strength, modulus, and flexibility of the unidirectional composites. Thermogravimetric and differential thermal analyses were performed to investigate the thermal stability, melting behavior and degradation profiles of prepared composites. A study of failure mechanisms and morphology of the fractured surface through photographs and SEM images revealed fiber splitting and delamination as the dominant reasons behind the failure of composites under tensile loading. Silane-treated Helicteres isora fiber-reinforced Polylactic acid composite exhibited lower water absorption and higher tensile strength than its counterparts. Untreated fiber composite showed maximum flexural strength among the tested composites. By collectively evaluating the results of the tests and properties of the composites, silane-treated fiber-reinforced Polylactic acid composites stands out as the most favorable choice.

Optimising Mg-Ca/PLA Composite Filaments for Additive Manufacturing: An Analysis of Particle Content, Size, and Morphology

Low-temperature additive manufacturing of magnesium (Mg) alloy implants is considered a promising technique for biomedical applications due to Mg's inherent biocompatibility and 3D printing's capability for patient-specific design. This study explores the influence of powder volume content, size, and morphology on the mechanical properties and viscosity of polylactic acid (PLA) matrix composite filaments containing in-house-produced magnesium-calcium (Mg-Ca) particles, with a focus on their application towards low-temperature additive manufacturing. We investigated the effects of varying the Mg-Ca particle content in a PLA matrix, revealing a direct correlation between volume content and bending strength. Particle size analysis demonstrated that smaller particles (D50: 57 μm) achieved a bending strength of 63.7 MPa, whereas larger particles (D50: 105 μm) exhibited 49.6 MPa at 20 vol.%. Morphologically, the filament containing spherical particles at 20 vol.% showed a bending strength that was 11.5 MPa higher than that of the filament with irregular particles. These findings highlight the critical role of particle content, size, and shape in determining the mechanical and rheological properties of Mg-Ca/PLA composite filaments for use in material extrusion additive manufacturing.

A coherent engineering assessment of ABS/biochar biocomposites in MEX 3D additive manufacturing

Acrylonitrile butadiene styrene (ABS) composites were prepared in filament form compatible with the material extrusion (MEX) 3D printing method, using biochar as a filler at various loadings of up to 10.0 wt %. Samples were fabricated to experimentally investigate their mechanical performance. The ABS/biochar composites were characterized using thermogravimetric analysis, differential scanning calorimetry, Raman spectroscopy, and rheological tests. The electrical properties of the composites were investigated using broadband dielectric spectroscopy. Scanning electron microscopy was utilized to analyze the morphological features of the fabricated specimens by examining their side and fracture surfaces. The results indicate that the composite with 4.0 wt % biochar content compared to pure ABS showed the highest mechanical response between the prepared composites (24.9 % and 21 % higher than the pure ABS tensile and flexural strength respectively). The composites retained their insulating behavior. These findings contribute to expanding the utilization of the material extrusion (MEX) 3D printing method while also unlocking prospects for potential applications in microelectronics, apart from mechanical reinforcement.

The role of multi-walled carbon nanotubes in enhancing the hydrolysis and thermal stability of PLA

Polylactic acid (PLA) is a bioresorbable and biodegradable polymer extensively used in various biomedical and engineering applications. In this study, we investigated the mass loss and thermal properties of PLA-multi-walled carbon nanotube (MWCNT) composites under simulated physiological conditions. The composites were prepared by melting PLA with 0.1, 0.5, 1.0, and 5.0 wt% MWCNTs using an ultrasonic agitator, and FTIR analysis confirmed composite formation. Subsequently, the composites were subjected to hydrolysis under simulated physiological conditions (pH 7.4 and 37 °C) for up to 60 days. The results revealed that the mass loss of the composites decreased with increasing MWCNT content, suggesting that the presence of MWCNTs decelerated the hydrolysis process. On day 58, the mass loss of pure PLA was 12.5%, decreasing to 8.34% with 0.1% MWCNT, 5.94% with 0.5% MWCNT, 4.59% with 1% MWCNT, and 3.54% with 5.0% MWCNT. This study offers valuable insights into the behavior of PLA-MWCNT composites under physiologically simulated conditions, facilitating the development of new polymer composites with enhanced thermal stability and degradation resistance for biomedical applications.

Cellulose/Polyhydroxybutyrate (PHB) Composites as a Sustainable Bio-Based Feedstock to 3D-Printing Applications

In this work, we have studied the potential application for 3D-printing of a polymer made from combining a biodegradable and biocompatible polymer (i.e., polyhydroxybutyrate, PHB) with natural bio-based fiber (i.e., cellulose). To this end, a masterbatch at 15 wt.% in filler content was prepared by melt-blending, and then this system was "diluted" with pure PHB in a second extrusion phase in order to produce filaments at 1.5 and 3 wt.% of cellulose. For comparison, a filament made of 100% virgin PHB pellets was prepared under the same conditions. All the systems were then processed in the 3D-printer apparatus, and specimens were mainly characterized by static (tensile and flexural testing) and dynamic mechanical analysis. Thermogravimetric analysis, differential scanning calorimetry, spectroscopic measurements, and morphological aspects of PHB polymer and composites were also discussed. The results showed a significant negative impact of the process on the mechanical properties of the basic PHB with a reduction in both tensile and flexural mechanical properties. The PHB-cellulose composites showed a good dispersion filler in the matrix but a poor interfacial adhesion between the two phases. Furthermore, the cellulose had no effect on the melting behavior and the crystallinity of the polymer. The addition of cellulose improved the thermal stability of the polymer and minimized the negative impact of extrusion. The mechanical performance of the composites was found to be higher compared to the corresponding (processed) polymer.

Synergistic approach for enhanced production of polyhydroxybutyrate by Bacillus pseudomycoides SAS-B1: Effective utilization of glycerol and acrylic acid through fed-batch fermentation and its environmental impact assessment

The continual rise in the consumption of petroleum-based synthetic polymers raised a significant environmental concern. Bacillus pseudomycoides SAS-B1 is a gram-positive rod-shaped halophilic bacterium capable of accumulating Polyhydroxybutyrate (PHB)-an intracellular biodegradable polymer. In the present study, the optimal conditions for cell cultivation in the seed media were developed. The optimal factors included a preservation age of 14 to 21 days (with 105 to 106 cells/mL), inoculum size of 0.1 % (w/v), 1 % (w/v) glucose, and growth temperature of 30 °C. The cells were then cultivated in a two-stage fermentation process utilizing glycerol and Corn Steep Liquor (CSL) as carbon and nitrogen sources, respectively. PHB yield was effectively increased from 2.01 to 9.21 g/L through intermittent feeding of glycerol and CSL, along with acrylic acid. FTIR, TGA, DSC, and XRD characterization studies were employed to enumerate the recovered PHB and determine its physicochemical properties. Additionally, the study assessed the cradle-to-gate Life Cycle Assessment (LCA) of PHB production, considering net CO2 generation and covering all major environmental impact categories. The production of 1000 kg of PHB resulted in lower stratospheric ozone depletion and comparatively reduced carbon dioxide emissions (2022.7 kg CO2 eq.) and terrestrial ecotoxicity (9.54 kg 1,4-DCB eq.) than typical petrochemical polymers.

Fabrication of bio-based biodegradable poly(lactic acid) (PLA) and poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) composite foams for highly efficient oil-water separation

The open-cell bio-based biodegradable polymer foams show good application prospect in dealing with the serious environmental issue caused by oil spill and organic solvents spills, while the cell structures and hydrophobic properties of the foams limit their performance. In this work, the poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) was selected to help prepare bio-based biodegradable poly(lactic acid) (PLA) foams. Based on a two-step foaming method, the crystallization ability of different samples was regulated by the "original crystals" together with PHBV in the foaming process, where skeleton structures were provided to facilitate the open-cell structures and promote their mechanical property. As illustrated, PHBV facilitated the formation of open-cell PLA foams, where the foams displayed superior oil-water separation capacity. The maximum volume expansion ratio of the foams was 80.08, the contact angle of deionized water reached to 134.5°, the adsorption capacity for oil or organic solvents was 10.8 g/g-51.8 g/g, and the adsorption capacity for CCl4 can still maintained 83.5 % of the initial value after 10 adsorption-desorption cycles. This work not only clarified the foaming mechanism of open-cell foams, but also provided a green and simple method for preparing bio-based biodegradable foams possessing excellent oil-water separation performance.

Utilization of Waste Natural Fibers Mixed with Polylactic Acid (PLA) Bicomponent Fiber: Incorporating Kapok and Cattail Fibers for Nonwoven Medical Textile Applications

Disposable surgical gowns are usually made from petroleum-based synthetic fibers that do not naturally decompose, impacting the environment. A promising approach to diminish the environmental impact of disposable gowns involves utilizing natural fibers and/or bio-based synthetic fibers. In this study, composite webs from polylactic acid (PLA) bicomponent fiber and natural fibers, cattail and kapok fibers, were prepared using the hot press method. Only the sheath region of the PLA bicomponent fiber melted, acting as an adhesive that enhanced the strength and reduced the thickness of the composite web compared with its state before hot pressing. The mechanical and physical properties of these composite webs were evaluated. Composite webs created from kapok fibers displayed a creamy yellowish-white color, while those made from cattail fibers showed a light yellowish-brown color. Additionally, the addition of natural fibers endowed the composite webs with hydrophobic properties. The maximum natural fiber content, at a ratio of 30:70 (natural fiber to PLA fiber), can be incorporated while maintaining proper water vapor permeability and mechanical properties. This nonwoven material presents an alternative with the potential to replace petroleum-based surgical gowns.

Tailoring the Nucleation and Crystallization Rate of Polyhydroxybutyrate by Copolymerization

In the polyester family, the biopolymer with the greatest industrial potential could be poly(3-hydroxybutyrate) (PHB), which can be produced nowadays biologically or chemically. The scarce commercial use of PHB derives from its poor mechanical properties, which can be improved by incorporating a flexible aliphatic polyester with good mechanical performance, such as poly(ε-caprolactone) (PCL), while retaining its biodegradability. This work studies the structural, thermal, and morphological properties of block and random copolymers of PHB and PCL. The presence of a comonomer influences the thermal parameters following nonisothermal crystallization and the kinetics of isothermal crystallization. Specifically, the copolymers exhibit lower melting and crystallization temperatures and present lower overall crystallization kinetics than neat homopolymers. The nucleation rates of the PHB components are greatly enhanced in the copolymers, reducing spherulitic sizes and promoting transparency with respect to neat PHB. However, their spherulitic growth rates are depressed so much that superstructural growth becomes the dominating factor that reduces the overall crystallization kinetics of the PHB component in the copolymers. The block and random copolymers analyzed here also display important differences in the structure, morphology, and crystallization that were examined in detail. Our results show that copolymerization can tailor the thermal properties, morphology (spherulitic size), and crystallization kinetics of PHB, potentially improving the processing, optical, and mechanical properties of PHB.

Flame retardancy of sustainable polylactic acid and polyhydroxybutyrate (PLA/PHB) blends

Nowadays, development of new biobased/biodegradable polymers from biological resources is of great interest from a sustainability standpoint. Polyhydroxybutyrate (PHB) and polylactic acid (PLA) are two biopolymers obtained from renewable resources. In this study, the flame-retardant effect of a newly developed flame retardant (FR) based on melamine in a PLA/PHB blend was studied. Several combinations containing this new FR combined with ammonium polyphosphate (APP) and sepiolite were introduced in a PLA/PHB blend. 20 wt% of FR were introduced into a matrix containing 75 wt% PLA and 25 wt% PHB blended with a microcompounder. According to pyrolysis combustion flow calorimeter (PCFC) analyses, all the FR formulations exhibited reduced flammability. The results revealed a considerable decrease in the peak of heat release rate (pHRR) by 33 % in the presence of the new FR while a reduction of about 60 % for combinations with APP and sepiolite. The new FR system significantly enhanced the fire behaviour of PLA/PHB blend. The work presents the first cone calorimeter analyses of PLA/PHB composites. The fire behaviour evolved from thin sample to a thick charring behaviour highlighted by an increase of the residue after cone calorimeter from 0 to 14.7 % with this FR system.

Tailoring PLA/ABS Blends Compatibilized with SEBS-g-MA through Annealing Heat Treatment

In this work, blends based on poly (lactic acid) (PLA)/acrylonitrile-butadiene-styrene (ABS) compatibilized with maleic anhydride-grafted (SEBS-g-MA) were prepared in a co-rotational twin-screw extruder by varying the concentrations of the compatibilizing agent. The influence of the compatibilizing agent on the morphology, mechanical, thermal, thermomechanical, and rheological properties of the prepared materials was analyzed. The effect of annealing on the properties of the blends was also investigated using injection-molded samples. The X-ray diffraction (XRD) results proved that the increments in crystallinity were an effect of annealing in the PLA/ABS/SEBS-g-MA blends, resonating at higher heat deflection temperatures (HDTs). The impact strength of the PLA/ABS blends compatibilized with 10 wt% SEBS-g-MA was significantly increased when compared to the PLA/ABS blends. However, the hardness and elastic modulus of the blends decreased when compared to neat PLA. The refined morphology shown in the scanning electron microscopy (SEM) analyses corroborated the improved impact strength promoted by SEBS-g-MA. The torque rheometer degradation study also supported the increased compatibility between SEBS-g-MA, PLA, and ABS. The TGA results show that the PLA/ABS and PLA/ABS/SEBS-g-MA blends are more thermally stable than the neat PLA polymer at higher temperatures. The results showed that the ideal composition is the heat-treated PLA/ABS/SEBS-g-MA (60/30/10 wt%), given the high impact strength and HDT results. The results of this work in terms of mechanical improvement with the use of compatibilizers and annealing suggest that the PLA/ABS/SEBS-g-MA system can be used in the production of 3D-printing filaments.

Anaerobic biodegradation of disposable PLA-based products: Assessing the correlation with physical, chemical and microstructural properties

In the present study commercial Polylactic Acid-based disposable cups and plates were selected for lab scale anaerobic degradability tests. The experiments were carried out under thermophilic conditions at different inoculum to substrate ratios and test material sizes, and the specific biogas production and associated kinetics were evaluated. Maximum biogas production was comparable for almost all the experimental runs (1620 and 1830 NmL/gTOC_PLA) and a biodegradation degree in the range 86-100% was attained. Moreover, physical, chemical and microscopical analyses were used to characterize the tested materials before and after the degradation. The products composition was assessed and the presence of some additives (mainly Ca-based) was detected. Potential correlations among the process parameters and product composition were derived and a delay in process kinetics with increasing amount of additives embedded in the polymeric matrix was observed, confirming the relevant influence of the chemical blend on the biodegradation process.

Effect of Drug Encapsulation and Hydrothermal Exposure on the Structure and Molecular Dynamics of the Binary System Poly(3-hydroxybutyrate)-chitosan

In this work, film materials based on binary compositions of poly-(3-hydroxybutyrate) (PHB) and chitosan with different ratios of polymer components in the range from 0/100 to 100/0 wt. % were studied. Using a combination of thermal (DSC) and relaxation (EPR) measurements, the influence of the encapsulation temperature of the drug substance (DS) of dipyridamole (DPD) and moderately hot water (at 70 °C) on the characteristics of the PHB crystal structure and the diffusion rotational mobility of the stable TEMPO radical in the amorphous regions of the PHB/chitosan compositions is shown. The low-temperature extended maximum on the DSC endotherms made it possible to obtain additional information about the state of the chitosan hydrogen bond network. This allowed us to determine the enthalpies of thermal destruction of these bonds. In addition, it is shown that when PHB and chitosan are mixed, significant changes are observed in the degree of crystallinity of PHB, degree of destruction of hydrogen bonds in chitosan, segmental mobility, sorption capacity of the radical, and the activation energy of rotational diffusion in the amorphous regions of the PHB/chitosan composition. The characteristic point of polymer compositions was found to correspond to the ratio of the components of the mixture 50/50%, for which the inversion transition of PHB from dispersed material to dispersion medium is assumed. Encapsulation of DPD in the composition leads to higher crystallinity and to a decrease in the enthalpy of hydrogen bond breaking, and it also slows down segmental mobility. Exposure to an aqueous medium at 70 °C is also accompanied by sharp changes in the concentration of hydrogen bonds in chitosan, the degree of PHB crystallinity, and molecular dynamics. The conducted research made it possible for the first time to conduct a comprehensive analysis of the mechanism of action of a number of aggressive external factors (such as temperature, water, and the introduced additive in the form of a drug) on the structural and dynamic characteristics of the PHB/chitosan film material at the molecular level. These film materials have the potential to serve as a therapeutic system for controlled drug delivery.

Commercialization potential of agro-based polyhydroxyalkanoates biorefinery: A technical perspective on advances and critical barriers

The exponential increase in the use and careless discard of synthetic plastics has created an alarming concern over the environmental health due to the detrimental effects of petroleum based synthetic polymeric compounds. Piling up of these plastic commodities on various ecological niches and entry of their fragmented parts into soil and water has clearly affected the quality of these ecosystems in the past few decades. Among the many constructive strategies developed to tackle this global issue, use of biopolymers like polyhydroxyalkanoates as sustainable alternatives for synthetic plastics has gained momentum. Despite their excellent material properties and significant biodegradability, polyhydroxyalkanoates still fails to compete with their synthetic counterparts majorly due to the high cost associated with their production and purification thereby limiting their commercialization. Usage of renewable feedstocks as substrates for polyhydroxyalkanoates production has been the thrust area of research to attain the sustainability tag. This review work attempts to provide insights about the recent developments in the production of polyhydroxyalkanoates using renewable feedstock along with various pretreatment methods used for substrate preparation for polyhydroxyalkanoates production. Further, the application of blends based on polyhydroxyalkanoates, and the challenges associated with the waste valorization based polyhydroxyalkanoates production strategy is elaborated in this review work.

Mussel-inspired laccase-mediated polydopamine graft onto bamboo fibers and its improvement effect on poly(3-hydroxybutyrate) based biocomposite

Bamboo fiber (BF) reinforced polyhydroxybutyrate (PHB) has become popular in developing an eco-friendly and sustainable biocomposite, while the weak interfacial compatibility between them is a major problem to overcome. This work, inspired by mussel super adhesion, creates a facile, highly efficient, and environmentally friendly solution based on in situ laccase-catalysed dopamine polymerization under a naturally acidic environment. The result indicates that a stabilized polydopamine coating is successfully grafted onto the lignin of BF, and it also enhances the thermal stability of the BF and biocomposite. Furthermore, modification of BF via laccase-catalysed polydopamine is superior to the conventional method of polydopamine under alkaline condition, and has outstanding advantages in terms of BF integrity protection. The optimal composition of biocomposite with BF treated by polydopamine under 1 U/ml concentration of laccase shows improvement in the impact strength, tensile strength, tensile modulus, bending strength, and modulus of elastic by 33.85 %, 9.27 %, 31.74 %, 11.76 %, and 12.92 %, respectively, compared to the unmodified counterpart. This work provides an insightful understanding of the mechanism and benefits of laccase-catalysed polydopamine modification of BF in a natural environment. It contributes to the efficient and environmentally friendly utilization of polydopamine for fabricating high-performance lignocellulosic fiber reinforced biocomposites.

Recent Advances in the Investigation of Poly(lactic acid) (PLA) Nanocomposites: Incorporation of Various Nanofillers and their Properties and Applications

Poly(lactic acid) (PLA) is considered the most promising biobased substitute for fossil-derived polymers due to its compostability, biocompatibility, renewability, and good thermomechanical properties. However, PLA suffers from several shortcomings, such as low heat distortion temperature, thermal resistance, and rate of crystallization, whereas some other specific properties, i.e., flame retardancy, anti-UV, antibacterial or barrier properties, antistatic to conductive electrical characteristics, etc., are required by different end-use sectors. The addition of different nanofillers represents an attractive way to develop and enhance the properties of neat PLA. Numerous nanofillers with different architectures and properties have been investigated, with satisfactory achievements, in the design of PLA nanocomposites. This review paper overviews the current advances in the synthetic routes of PLA nanocomposites, the imparted properties of each nano-additive, as well as the numerous applications of PLA nanocomposites in various industrial fields.

Analysis of PLA/PHB Biopolymer Material with Admixture of Hydroxyapatite and Tricalcium Phosphate for Clinical Use

One trend in tissue engineering and regenerative medicine is the development of degradable composite polymers. The aim of this study was the comprehensive analysis of Polylactic acid (PLA)/Polyhydroxybutyrate (PHB) + Hydroxyapatite (HA)/Tricalcium phosphate (TCP) material from filament production to mechanical testing of samples with different infills and the production of an implant replacement for an intervertebral disc. Filament Maker-Composer 450 (3devo; Netherlands) was used to produce filaments. Experimental samples and the implant for the intervertebral disc were made using FDM technology using a DeltiQ2 3D printer (Trilab, Czech Republic). Mechanical testing of experimental samples was performed on an Inspekt TABLE 5 kN (Hegewald & Peschke, Nossen, Germany). Microscopic analysis, cytotoxicity test, and filament diameter analysis using descriptive statistics were also part of the focus. The results of the analysis of the diameter of the filament show that the filament meets the prescribed standard. The cytotoxicity test for PLA/PHB + HA/TCP material showed no toxicity. Microscopic analysis showed an even distribution of the ceramic component in the composite polymer. Mechanical testing showed a reduction in mechanical properties with 75% and 50% of the filling of experimental samples. All experimental samples subjected to mechanical testing showed higher tensile and compressive strength values compared to the values of the mechanical properties of vertebral trabecular bones, as reported in the literature. It can therefore be concluded that the material under investigation, PLA/PHB + HA/TCP appears to be a suitable candidate for hard tissue replacement.

High-Pressure Depolymerization of Poly(lactic acid) (PLA) and Poly(3-hydroxybutyrate) (PHB) Using Bio-Based Solvents: A Way to Produce Alkyl Esters Which Can Be Modified to Polymerizable Monomers

The polyesters poly(lactic acid) (PLA) and poly(3-hydroxybutyrate) (PHB) used in various applications such as food packaging or 3D printing were depolymerized by biobased aliphatic alcohols-methanol and ethanol with the presence of para-toluenesulphonic acid (p-TSA) as a catalyst at a temperature of 151 °C. It was found that the fastest depolymerization is reached using methanol as anucleophile for the reaction with PLA, resulting in the value of reaction rate constant (k) of 0.0425 min^-1 and the yield of methyl lactate of 93.8% after 120 min. On the other hand, the value of constant k for the depolymerization of PHB in the presence of ethanol reached 0.0064 min^-1 and the yield of ethyl 3-hydroxybutyrate was of 76.0% after 240 min. A kinetics study of depolymerization was performed via LC-MS analysis of alkyl esters of lactic acid and 3-hydroxybutanoic acid. The structure confirmation of the products was performed via FT-IR, MS, ¹H NMR, and ¹³C NMR. Synthesized alkyl lactates and 3-hydroxybutyrates were modified into polymerizable molecules using methacrylic anhydride as a reactant and potassium 2-ethylhexanoate as a catalyst at a temperature of 80 °C. All alkyl esters were methacrylated for 24 h, guaranteeing the quantitative yield (which in all cases reached values equal to or of more than 98%). The methacrylation rate constants (k') were calculated to compare the reaction kinetics of each alkyl ester. It was found that lactates reach afaster rate of reaction than 3-hydroxybutyrates. The value of k' for themethacrylated methyl lactate reached 0.0885 dm³/(mol·min). Opposite to this result, methacrylated ethyl 3-hydroxybutyrate's constant k' was 0.0075 dm³/(mol·min). The reaction rate study was conducted by the GC-FID method and the structures were confirmed via FT-IR, MS, ¹H NMR, and ¹³C NMR.

Polymorphic Crystallization Behavior of a Poly(butylene adipate) Midblock within a Poly(L-lactide-butylene adipate-L-lactide) Triblock Copolymer

New biodegradable aliphatic PLLA-PBA-PLLA copolymers with soft poly(butylene adipate) (PBA) and hard poly(l-lactide) (PLLA) building blocks were synthesized via ring-opening polymerization (ROP). Proton nuclear magnetic resonance (¹HNMR) was utilized to confirm the volume fraction of PBA (f_PBA) within PLLA-PBA-PLLA. It was found that a PBA midblock (PBA-mid) within PLLA-PBA-PLLA-s (PLLA-PBA-PLLA triblock copolymer with a short PLLA block length) might display lamellar domain structure. However, PBA-mid within PLLA-PBA-PLLA-l (PLLA-PBA-PLLA triblock copolymer with a long PLLA block length) might locate itself as a nanoscale cylindrical domain surrounded by a PLLA continuous phase. Polymorphic crystals of PBA-mid within the PLLA-PBA-PLLA copolymers were formed after melt crystallization at the given temperatures, which were studied by differential scanning calorimetry (DSC) and wide-angle X-ray diffraction (WAXD) analysis. According to the WAXD and DSC analyses, it was interesting to find that the α-type crystal of PBA-mid was favorable to develop in the lower temperature region regardless of the state (crystallization or amorphous) of the PLLA component. Additionally, when the PLLA component was held in its amorphous state, it was easier for PBA-mid within the PLLA-PBA-PLLA copolymers to transform from the metastable β-form crystal to the stable α-form crystal. Furthermore, polarized optical microscopy (POM) photos provided direct evidence of the polymorphic crystals of PBA-mid within PLLA-PBA-PLLAs.

Bio-Based Poly(lactic acid)/Poly(butylene sebacate) Blends with Improved Toughness

A series of poly(butylene sebacate) (PBSe) aliphatic polyesters were successfully synthesized by the melt polycondensation of sebacic acid (Se) and 1,4-butanediol (BDO), two monomers manufactured on an industrial scale from biomass. The number average molecular weight (M_n) in the range from 6116 to 10,779 g/mol and the glass transition temperature (T_g) of the PBSe polyesters were tuned by adjusting the feed ratio between the two monomers. Polylactic acid (PLA)/PBSe blends with PBSe concentrations between 2.5 to 20 wt% were obtained by melt compounding. For the first time, PBSe’s effect on the flexibility and toughness of PLA was studied. As shown by the torque and melt flow index (MFI) values, the addition of PBSe endowed PLA with both enhanced melt processability and flexibility. The tensile tests and thermogravimetric analysis showed that PLA/PBSe blends containing 20 wt% PBSe obtained using a BDO molar excess of 50% reached an increase in elongation at break from 2.9 to 108%, with a negligible decrease in Young’s modulus from 2186 MPa to 1843 MPa, and a slight decrease in thermal performances. These results demonstrated the plasticizing efficiency of the synthesized bio-derived polyesters in overcoming PLA’s brittleness. Moreover, the tunable properties of the resulting PBSe can be of great industrial interest in the context of circular bioeconomy.

Stability Study of the Irradiated Poly(lactic acid)/Styrene Isoprene Styrene Reinforced with Silica Nanoparticles

In this paper, the stability improvement of poly(lactic acid) (PLA)/styrene-isoprene block copolymer (SIS) loaded with silica nanoparticles is characterized. The protection efficiency in the material of thermal stability is mainly studied by means of high accurate isothermal and nonisothermal chemiluminescence procedures. The oxidation induction times obtained in the isothermal CL determinations increase from 45 min to 312 min as the polymer is free of silica or the filler loading is about 10%, respectively. The nonisothermal measurements reveal the values of onset oxidation temperatures with about 15% when the concentration of SiO2 particles is enhanced from none to 10%. The curing assay and Charlesby-Pinner representation as well as the modifications that occurred in the FTIR carbonyl band at 1745 cm-1 are appropriate proofs for the delay of oxidation in hybrid samples. The improved efficiency of silica during the accelerated degradation of PLA/SIS 30/n-SiO2 composites is demonstrated by means of the increased values of activation energy in correlation with the augmentation of silica loading. While the pristine material is modified by the addition of 10% silica nanoparticles, the activation energy grows from 55 kJ mol-1 to 74 kJ mol-1 for nonirradiated samples and from 47 kJ mol-1 to 76 kJ mol-1 for γ-processed material at 25 kGy. The stabilizer features are associated with silica nanoparticles due to the protection of fragments generated by the scission of hydrocarbon structure of SIS, the minor component, whose degradation fragments are early converted into hydroperoxides rather than influencing depolymerization in the PLA phase. The reduction of the transmission values concerning the growing reinforcement is evidence of the capacity of SiO2 to minimize the changes in polymers subjected to high energy sterilization. The silica loading of 10 wt% may be considered a proper solution for attaining an extended lifespan under the accelerated degradation caused by the intense transfer of energy, such as radiation processing on the polymer hybrid.

Preparation, Characterization and Evaluation of Antibacterial Properties of Polylactide-Polyethylene Glycol-Chitosan Active Composite Films

Chitin is a natural biopolymer obtained from the exoskeleton of crustaceans. Chitosan is a derivative of chitin, which has antimicrobial properties and potential applications in several industries. Moreover, the composites of chitosan with other biodegradable polymers, such as polylactide (PLA) as packaging film, have shown promising results. In this study, chitosan was obtained and characterized from shrimp shells. Then, polylactide-chitosan composite films were prepared by a solvent casting technique using various amounts of chitosan (0.5–2% w/w) and polyethylene glycol as plasticizer (10% w/w). Thermal, mechanical properties, Fourier-transform infrared, scanning electron microscopy, as well as antibacterial properties of composite films were determined. It was found that adding chitosan (CH) into PLA films has a significant effect on tensile strength and no effect on thermal properties. The results showed a reduction on average of 1 log of colony-forming units against Staphylococcus aureus, while there is no antibacterial effect against Salmonella typhimurium. The study proved the antibacterial effect of CH in films of PLA against Gram-positive bacteria and appropriate mechanical properties. These films could be used for the development of biodegradable/eco-friendly food packaging prototypes, as a potential solution to replace conventional non-degradable packaging materials.