Residual stress relaxation and stiffness in spin-coated polymer films: Characterization by ellipsometry and fluorescence

End-To-End FRET Enabling Direct Measurement of Oligomer Chain Conformations and Molecular Weight in Reaction Solutions

Förster resonance energy transfer (FRET) is an established tool for measuring distances between two molecules (donor and acceptor) on the nanometer scale. In the field of polymer science, the use of FRET to measure polymer end-to-end distances (Ree) often requires complex synthetic steps to label the chain ends with the FRET pair. This work reports an anthracene-functionalized chain-transfer agent for reversible addition-fragmentation chain-transfer (RAFT) polymerization, enabling the synthesized chains to be directly end-labeled with a donor and acceptor without the need for any post-polymerization functionalization. Noteworthily, this FRET method allows for chain conformation measurements of low molecular weight oligomers in situ, without any work-up steps. Using FRET to directly measure the average Ree of the oligomer chains during polymerization, the chain growth of methyl methacrylate, styrene, and methyl acrylate is investigated as a function of reaction time, including determining their degree of polymerization (DP). It is found that DP results from FRET are consistent with other established measurement methods, such as nuclear magnetic resonance (NMR) spectroscopy. Altogether, this work presents a broadly applicable and straightforward method to in situ characterize Ree of low molecular weight oligomers and their DP during reaction.

Effect of Confinement on the Translational Diffusivity of Small Dye Molecules in Thin Polystyrene Films and Its Connection to Tg-Confinement and Fragility-Confinement Effects

Using fluorescence, we study the impact of nanoscale confinement on the translational diffusivity (D) of trace levels of a small-molecule dye, 9,10-bis(phenylethynyl)anthracene (BPEA), in supported polystyrene (PS) films via Förster resonance energy transfer (FRET). Reductions in BPEA diffusivity are observed in films thinner than ∼200 nm, with D decreasing by 80-90% in 100 nm-thick films compared to bulk. The activation energy of BPEA diffusivity increases from ∼210 kJ/mol in bulk films to ∼370 kJ/mol in 130 nm-thick films. BPEA exhibits a greater diffusivity-confinement effect than a larger dye, decacyclene, in terms of the length scale at which the effects of confinement become evident and the percentage reduction in diffusivity. For both BPEA and decacyclene, the diffusivity-confinement effect in supported PS films occurs at a length scale much larger than that for the glass transition temperature (Tg)-confinement effect and somewhat larger than that for the fragility-confinement effect. This difference in confinement-effect length scales can be rationalized as follows: small-molecule dye diffusivity relates predominantly to short times in the α-relaxation distribution, whereas Tg relates to long times in the α-relaxation distribution, and fragility reflects the overall breadth of this relaxation time distribution. If confinement results in a narrower relaxation time distribution in PS films with the short-time relaxations being shifted to longer times and the longest-time relaxation regimes being shifted to shorter times, then Tg, diffusivity, and fragility all decrease at sufficient levels of confinement. If the narrowing with confinement begins with the shortest relaxation time regimes, then fragility and small-molecule dye diffusivity are influenced by confinement at larger length scales than Tg.

Advancements in Novel Mechano-Rheological Probes for Studying Glassy Dynamics in Nanoconfined Thin Polymer Films

The nanoconfinement effects of glassy polymer thin films on their thermal and mechanical properties have been investigated thoroughly, especially with an emphasis on its altered glass transition behavior compared to bulk polymer, which has been known for almost three decades. While research in this direction is still evolving, reaching new heights to unravel the underlying physics of phenomena observed in confined thin polymer films, we have a much clearer picture now. This, in turn, has promoted their application in miniaturized and functional applications. To extract the full potential of such confined films, starting from their fabrication, function, and various applications, we must realize the necessity to have an understanding and availability of robust characterization protocols that specifically target thin film thermo-mechanical stability. Being nanometer-sized in thickness, often atop a solid substrate, direct mechanical testing on such films becomes extremely challenging and often encounters serious complexity from the dominating effect of the substrate. In this review, we have compiled together a few important novel and promising techniques for mechano-rheological characterization of glassy polymer thin films. The conceptual background involved in each technique, constitutive equations, methodology, and current status of research are touched upon following a pedagogical tutorial approach. Further, we discussed each technique's success and limitations, carefully covering the puzzling or contradicting observations reported within the broad nexus of glass transition temperature-viscosity-modulus-molecular mobility (including diffusion and relaxation).

An entropy generation approach to the molecular recoiling stress relaxation in thin nonequilibrated polymer films

In polymers, the equilibrium state is achieved when the chains have access to the maximum number of conformational states, which allows them to explore a larger conformational space, leading to an increase in the entropy of the system. Preparation of thin polymer films using the spin-coating technique results in polymer chains being locked in a nonequilibrium state with lower entropy due to possible stretching of chains during the process. Allowing enough time for recovery results in the relaxation of the spin-coating-induced molecular recoiling stress. Annealing such a film generates entropy due to its inherent irreversibility. We employed the dewetting technique to determine the molecular recoiling stress relaxation time in poly-(tertbutyl styrene) thin films. Furthermore, we qualitatively differentiated the metastable states achieved by the polymer film using entropy generation in a relaxing polymer film as an effect of thermal entropy and associated it with the conformational entropy of polymer chains utilizing the molecular recoiling stress relaxation time. This enabled us to explain molecular recoiling stress relaxation using a rather simplistic approach involving segmental level molecular rearrangements in polymer chains by attaining transient metastable states through an entropically activated process driving toward equilibrium.

Temperature dependent perylene fluorescence as a probe of local polymer glass transition dynamics

We demonstrate how the temperature dependence of perylene's fluorescence emission spectrum doped in bulk polymer matrices is sensitive to the local glass transition dynamics of the surrounding polymer segments. Focusing on the first fluorescence peak, we show that the intensity ratio I_Ratio(T) = I_Peak(T)/I_SRR between the first peak and a self referencing region (SRR) has a temperature dependence resulting from the temperature-dependent nonradiative decay pathway of the excited perylene dye that is influenced by its intermolecular collisions with the surrounding polymers segments. For different polymer matrices, poly(methyl methacrylate) (PMMA), polystyrene (PS), poly(2-vinyl pyridine) (P2VP), and polycarbonate (PC), we demonstrate that I_Ratio(T) exhibits a transition from a non-Arrhenius behavior above the glass transition temperature T_g of the polymer to an Arrhenius temperature dependence with constant activation energy E below the T_g of the polymer matrix, indicating perylene's sensitivity to cooperative α-relaxation dynamics of the polymer matrix. This transition in temperature dependence allows us to identify a perylene defined local Tperyleneg of the surrounding polymer matrix that agrees well with the known T_g values of the polymers. We define a fluorescence intensity shift factor in analogy with the Williams-Landel-Ferry (WLF) equation and use literature WLF parameters for the polymer matrix to quantify the calibration factor c_f needed to convert the fluorescence intensity ratio to the effective time scale ratio described by the conventional WLF shift factor. This work opens up a new characterization method that could be used to map the local dynamical response of the glass transition in nanoscale polymer materials using appropriate covalent attachment of perylene to polymer chains.

Thermomechanical Behavior of Poly(3-hexylthiophene) Thin Films on the Water Surface

The thermomechanical behavior of a conjugated polymer (CP) in a thin film state has rarely been studied despite the importance of understanding the polymer morphologies and optimizing the thermal processes of organic semiconductors. Moreover, the seamless integration of multilayers without mechanical failures in CP-based electronic devices is crucial for determining their operational stability. Large differences in the coefficients of thermal expansion (CTEs) between the multilayers can cause serious degradation of devices under thermal stress. In this study, we measure the intrinsic thermomechanical properties of poly(3-hexylthiophene) (P3HT) thin films in a pseudo-freestanding state on the water surface. The as-cast P3HT thin films exhibited a large thermal shrinkage (-1001 ppm K^-1) during heating on the water surface. Morphological analyses revealed that the thermal shrinkage of the polymer films was caused by the rearrangement of the polymer chain networks accompanied by crystallization, thus indicating that preheating the polymer films is essential for estimating their intrinsic CTE values. Moreover, the rigidity of the substrate significantly influences the thermomechanical behavior of the polymer films. The polymer films that were preheated on the glass substrate showed nonlinear thermal expansion due to the substrate constraint inhibiting sufficient relaxation of the polymer chains. In comparison, a linear expansion behavior is observed after preheating the films on the water surface, exhibiting a consistent CTE value (185 ppm K^-1) regardless of the number of thermal strain measurements. Thus, this work provides a direct method for measuring in-plane CTE values and an in-depth understanding of the thermomechanical behaviors of CP thin films to design thermomechanically reliable organic semiconductors.

The memory of thin polymer films generated by spin coating

We present results from isothermal and temperature-sweep creep experiments adapted to filaments which were derived from spin coated and subsequently crumpled thin polystyrene films. Due to the existence of residual stresses induced by preparation, the filaments showed significant shrinkage which we followed as a function of time at various temperatures. In addition, the influence of preparation conditions and subsequent annealing of supported thin polymer films on shrinkage and relaxation behavior was investigated. The temporal evolution of shrinkage revealed a sequence of relaxation regimes. We explored the temperature dependence of this relaxation and compared our observations with published results on drawn melt-spun fibers. This comparison revealed intriguing similarities between both systems prepared along different pathways. For instance, the magnitudes of shrinkage of melt-spun fibers and of filaments from crumpled spin coated polymer films are similar. Thus, our results suggest the existence of generic mechanisms of "forgetting", i.e., how non-equilibrated polymers lose their memory of past processing events.

Molecular motion activated by residual stress in a glassy polymer thin film

The activation, by residual stress, of the fast portion of rotational motion of single fluorescent probe molecules inside a polymer thin film near its glass transition temperature is studied at a single molecular level. Spin-casted poly n-butyl methacrylate thin films without thermal annealing are chosen as the model system and single molecule fluorescence defocused microscopy is adopted as the method. The rotational motion of the probes under residual stress is found to be more activated than that under mere thermal activation, and the kinetic energy exhibits a monotonic increase with the stress strength. A rough linear dependence of rotational kinetic energy at low stress is found, yielding the value of characteristic volume for the residual stress to activate the motion of the probes. The values of the volume are close to the van der Waals volume of the probes, indicating that the activation of the fast dynamics by residual stress is localized. The activation effect is weakened and vanishes at or above the glass transition temperature due to stress relaxation. The effect is also absent at temperatures far below T_g due to the frozen molecular motion with a much higher activation energy.

SMART transfer method to directly compare the mechanical response of water-supported and free-standing ultrathin polymeric films

Intrinsic mechanical properties of sub-100 nm thin films are markedly difficult to obtain, yet an ever-growing necessity for emerging fields such as soft organic electronics. To complicate matters, the interfacial contribution plays a major role in such thin films and is often unexplored despite supporting substrates being a main component in current metrologies. Here we present the shear motion assisted robust transfer technique for fabricating free-standing sub-100 nm films and measuring their inherent structural-mechanical properties. We compare these results to water-supported measurements, exploring two phenomena: 1) The influence of confinement on mechanics and 2) the role of water on the mechanical properties of hydrophobic films. Upon confinement, polystyrene films exhibit increased strain at failure, and reduced yield stress, while modulus is reduced only for the thinnest 19 nm film. Water measurements demonstrate subtle differences in mechanics which we elucidate using quartz crystal microbalance and neutron reflectometry.

100th Anniversary of Macromolecular Science Viewpoint: Enabling Advances in Fluorescence Microscopy Techniques

In the past few decades there has been a revolution in the field of optical microscopy with emerging capabilities such as super-resolution and single-molecule fluorescence techniques. Combined with the classical advantages of fluorescence imaging, such as chemical labeling specificity, and noninvasive sample preparation and imaging, these methods have enabled significant advances in our polymer community. This Viewpoint discusses several of these capabilities and how they can uniquely offer information where other characterization techniques are limited. Several examples are highlighted that demonstrate the ability of fluorescence microscopy to understand key questions in polymer science such as single-molecule diffusion and orientation, 3D nanostructural morphology, and interfacial and multicomponent dynamics. Finally, we briefly discuss opportunities for further advances in techniques that may allow them to make an even greater contribution in polymer science.

Thermal Transitions in P3HT:PC60BM Films Based on Electrical Resistance Measurements

In this paper, we present research on thermal transition temperature determination in poly (3-hexylthiophene-2,5-diyl) (P3HT), [6,6]-phenyl-C61-butyric acid methyl ester (PC60BM), and their blends, which are materials that are conventionally used in organic optoelectronics. Here, for the first time the results of electrical resistance measurements are explored to detect thermal transitions temperatures, such as glass transition Tg and cold crystallization Tcc of the film. To confirm these results, the variable-temperature spectroscopic ellipsometry studies of the same samples were performed. The thermal transitions temperatures obtained with electrical measurements are well suited to phase diagram, constructed on the basis of ellipsometry in our previous work. The data presented here prove that electrical resistance measurements alone are sufficient for qualitative thermal analysis, which lead to the identification of characteristic temperatures in P3HT:PC60BM films. Based on the carried studies, it can be expected that the determination of thermal transition temperatures by means of electrical resistance measurements will also apply to other semi-conducting polymer films.

Temperature-Dependent Spectroscopic Ellipsometry of Thin Polymer Films

Thin polymer films have found many important applications in organic electronics, such as active layers, protective layers, or antistatic layers. Among the various experimental methods suitable for studying the thermo-optical properties of thin polymer films, temperature-dependent spectroscopic ellipsometry plays a special role as a nondestructive and very sensitive optical technique. In this Review Article, issues related to the physical origin of the dependence of ellipsometric angles on temperature are surveyed. In addition, the Review Article discusses the use of temperature-dependent spectroscopic ellipsometry for studying phase transitions in thin polymer films. The benefits of studying thermal transitions using different cooling/heating speeds are also discussed. Furthermore, it is shown how the analysis and modeling of raw ellipsometric data can be used to determine the thermal properties of thin polymer films.

Segmental Rearrangements Relax Stresses in Nonequilibrated Polymer Films

We probed the relaxation of preparation-induced residual stresses in nonequilibrated polymer films through dewetting experiments. While we observed fast relaxations at temperatures close to or below the glass transition, at elevated temperatures these relaxation times were orders of magnitude longer than the reptation time. Intriguingly, applying appropriate scaling of preparation conditions allowed us to present all relaxation times, including published data, from various complementary experiments on a single master curve exhibiting an Arrhenius-type behavior. The corresponding activation energy (75 ± 10 kJ/mol) is similar to values obtained for the relaxation of segments in polystyrene. The observed long relaxation times suggest that residual stresses, a consequence of nonequilibrium conformations inherited from preparation, relax via concerted rearrangements of many segments.

Reorientation Kinetics of Local Conformation of Polyisoprene at Substrate Interface

The performance of a polymer composite material, in which inorganic fillers are dispersed, is closely related to the aggregation states and dynamics of polymer chains at the interface with the filler. In this study, the local conformation of polyisoprene (PI) at a quartz substrate interface was studied as a model system for the rubber/filler composite material. PI films were prepared from a toluene solution onto quartz substrates by a spin-coating method. Sum-frequency generation spectroscopy revealed that the local conformation of PI chains at the quartz interface depended on the spinning rate. The tilt angle of methyl groups increased with the rotational speed, probably due to the centrifugal force applied to chains and probably also the evaporation rate of the solvent during the solidification process. This result indicates that the interfacial orientation of PI chains can remain even at room temperature, which is 87 K higher than the bulk glass transition temperature (T_g^b). The interfacial orientation disappeared at a temperature approximately 120 K higher than T_g^b.