Porous PTFE reinforced SPEEK proton exchange membranes for enhanced mechanical, dimensional, and electrochemical stability

Porous Polyethylene Supports in Reinforcement of Multiblock Hydrocarbon Ionomers for Proton Exchange Membranes

Hydrocarbon (HC)-based block copolymers have been recognized as promising candidates for proton exchange membranes (PEMs) due to their distinct hydrophilic-hydrophobic separation, which results in improved proton transport compared to that of random copolymers. However, most PEMs derived from HC-based ionomers, including block copolymers, encounter challenges related to durability in electrochemical cells due to their low mechanical and chemical properties. One method for reinforcing HC-based ionomers involves incorporating the ionomers into commercially available low surface tension PTFE porous substrates. Nevertheless, the high interfacial energy between the hydrocarbon-based ionomer solution and PTFE remains a challenge in this reinforcement process, which necessitates the application of surface energy treatment to PTFE. Here, multiblock sulfonated poly(arylene ether sulfone) (SPAES) ionomers are being reinforced using untreated PE on the surface, and this is compared to reinforcement using surface-treated porous PTFE. The PE support layer exhibits a lower surface energy barrier compared to the surface-treated PTFE layer for the infiltration of the multiblock SPAES solution. This is characterized by the absence of noticeable voids, high translucency, gas impermeability, and a physical and chemical stability. By utilizing a high surface tension PE support with a comparable value to the multiblock SPAES, effective reinforcement of the multiblock SPAES ionomers is achieved for a PEM, which is potentially applicable to various hydrogen energy-based electrochemical cells.

Reinforced Nafion Membrane with Ultrathin MWCNTs/Ceria Layers for Durable Proton-Exchange Membrane Fuel Cells

For further commercializing proton-exchange membrane fuel cells, it is crucial to attain long-term durability while achieving high performance. In this study, a strategy for modifying commercial Nafion membranes by introducing ultrathin multiwalled carbon nanotubes (MWCNTs)/CeO₂ layers on both sides of the membrane was developed to construct a mechanically and chemically reinforced membrane electrode assembly. The dispersion properties of the MWCNTs were greatly improved through chemical modification with acid treatment, and the mixed solution of MWCNTs/CeO₂ was uniformly prepared through a high-energy ball-milling process. By employing a spray-coating technique, the ultrathin MWCNTs/CeO₂ layers were introduced onto the membrane surfaces without any agglomeration problem because the solvent rapidly evaporated during the layer-by-layer stacking process. These ultrathin and highly dispersed MWCNTs/CeO₂ layers effectively reinforced the mechanical properties and chemical durability of the membrane while minimizing the performance drop despite their non-ion-conducting properties. The characteristics of the MWCNTs/CeO₂ layers and the reinforced Nafion membrane were investigated using various in situ and ex situ measurement techniques; in addition, electrochemical measurements for fuel cells were conducted.

Materials Research Directions Toward a Green Hydrogen Economy: A Review

A constellation of technologies has been researched with an eye toward enabling a hydrogen economy. Within the research fields of hydrogen production, storage, and utilization in fuel cells, various classes of materials have been developed that target higher efficiencies and utility. This Review examines recent progress in these research fields from the years 2011-2021, exploring the most commonly occurring concepts and the materials directions important to each field. Particular attention has been given to catalyst materials that enable the green production of hydrogen from water, chemical and physical storage systems, and materials used in technical capacities within fuel cells. The quantification of publication and materials trends provides a picture of the current state of development within each node of the hydrogen economy.

Biocompatible Sulphonated PEEK Spheres: Influence of Processing Conditions on Morphology and Swelling Behavior

This work aimed to develop and evaluate the influence of processing variables on the morphology and swelling of sulfonated poly(ether ether ketone) (SPEEK) spheres for possible applications as a biomaterial. We used the drip method to obtain spheres with the polymer starting solutions SPEEK-6 (w/v: 6%) and SPEEK-10 (w/v: 10%), drip rates (20 and 30 mL/h), and drip heights (5 and 10 cm) in experimental planning. The samples were characterized by Fourier-transform infrared spectroscopy (FTIR), optical microscopy (OM), the absorption capacity of phosphate-buffered saline (PBS) by swelling (%), and statistical analysis of data through Design of Experiments (DOE). The obtained results evidenced that the processing variables influenced the morphology and swelling. Spheres with a bigger concentration of the polymer solution presented a greater degree of sulfonation (DS). We verified that the diameter of the spheres was directly related to the variable height and the sphericity was associated with the speed and viscosity of the solution. Bigger and more pores in a greater amount were observed in the spheres with a greater DS, influencing the behavior of the swelling in PBS. The better variable combinations with a high DS, regular sphericity, a smaller diameter, and greater swelling were the samples S₂-10-20-5 e S₁₀-10-20-5. The cytotoxicity indicated that the best samples obtained in the experimental planning (S₂-10-20-5 and S₁₀-10-20-5) were not toxic. In that regard, the evaluated spheres presented cell viability and swelling capacity, suggesting their possible applications as biomaterials.

Anticorrosion Performance of PVDF Membranes Modified by Blending PTFE Nanoemulsion and Prepared through Usual Non-Solvent-Induced Phase Inversion Method

In this study, PVDF/PTFE composite membranes were prepared by adding a PTFE nanoemulsion to a PVDF solution and casting it through the conventional non-solvent-induced phase separation method. The objective was to explore the effectiveness of using a simple and economical method to modify PVDF membranes with PTFE to enhance their anticorrosion performance, especially under highly acidic or alkaline conditions. PTFE nanoparticles (of around 200 nm in size) in nanoemulsion form were blended with PVDF at a mass ratio of PTFE:PVDF in the range of 0–0.3:1. The obtained membranes were examined to determine the effect of the added PTFE nanoparticles on the structure of the modified PVDF membranes as well as on their mechanical strength and surface characteristics. The membranes were then immersed in various concentrations of acidic or alkaline solutions for varied durations ranging from a few days up to as long as 180 days (6 months). The impacts of by the corrosive solutions on the tensile strength, surface roughness, and water flux of the membranes with different exposure times were quantified. The results showed that although a certain extent of change may occur with extended immersion times, greatly enhanced anticorrosion performance was obtained with the prepared PVDF/PTFE membranes compared with the unmodified PVDF membrane. For example, after being immersed in 5 mol-H^+··L⁻¹ H₂SO₄, HCl, and HNO₃ solutions for 6 months, the tensile strength at breaking point remained at up to 69.70, 74.07, and 71.38%, respectively, of the initial strength for the PVDF/PTFE (M30) membrane. This was in contrast to values of only 55.77, 70.43, and 61.78% for the unmodified PVDF membrane (M0). Although the water flux and surface roughness showed a change trends to the tensile strength, the PVDF/PTFE (M30) membrane had much higher stability than the PVDF (M0) membrane. In a continuous filtration experiment containing H₂SO₄ at 0.01 mol-H⁺·L⁻¹ for 336 h (14 days), the PVDF/PTFE membrane showed a maximum flux change of less than 30%. This was in comparison with a change of up to 50% for the PVDF membrane. However, the PVDF/PTFE membranes did not seem to have a greatly enhanced anticorrosion performance in the alkaline solution environment tested.

Alcohol-Treated Porous PTFE Substrate for the Penetration of PTFE-Incompatible Hydrocarbon-Based Ionomer Solutions

For a mechanically tough proton exchange membrane, a composite membrane incorporated with a porous polymer substrate is of great interest to suppress the ionomer swelling and to improve the dimensional stability and mechanical strength of the ionomers. For the composite membranes, good impregnation of substrate-incompatible ionomer solution into the substrate pores still remains one of the challenges to be solved. Here, we demonstrated a facile process (surface treatment with solvents compatible with both substrate and the ionomer solution) for the fabrication of the composite membranes using polytetrafluoroethylene (PTFE) as a porous substrate and poly(arylene ether sulfone) (SPAES) as a hydrocarbon-based (HC) ionomer. Appropriate solvents for the surface treatment were sought through the contact angle measurement, and it was found that alcohol solvents effectively tuned the surface property of PTFE pores to facilitate the penetration of the SPAES/N-methyl-2-pyrrolidone (NMP) solution into ∼300 nm pores of the substrate. Using this simple alcohol treatment, the SPAES/NMP contact angle was reduced in half, and we could fabricate the mechanically tough PTFE/HC composite membranes, which were apparently translucent and microscopically almost void-free composite membranes.