Algal cells harvesting using cost-effective magnetic nano-particles

Nanotechnology for the enhancement of algal cultivation and bioprocessing: Bridging gaps and unlocking potential

Algae cultivation and bioprocessing are important due to algae's potential to effectively tackle crucial environmental challenges like climate change, soil and water pollution, energy security, and food scarcity. To realize these benefits high algal biomass production and valuable compound extraction are necessary. Nanotechnology can significantly improve algal cultivation through enhanced nutrient uptake, catalysis, CO2 utilization, real-time monitoring, cost-effective harvesting, etc. Synthetic nanoparticles are extensively used due to ease of manufacturing and targeted application. Nonetheless, there is a growing interest in transitioning to environmentally friendly options like natural and 'green' nanoparticles which are produced from renewable/biological sources by using eco-friendly solvents. Presently, natural, and 'green' nanoparticles are predominantly utilized in algal harvesting, with limited application in other areas, the reasons for which remain unclear. This review aims to critically evaluate research on nanotechnology-based algae system enhancement, identify research gaps and propose solutions using natural and 'green' nanoparticles for a sustainable future.

Microalgae harvesting for wastewater treatment and resources recovery: A review

Microalgae-based wastewater treatment has been conceived to obtain reclaimed water and produce microalgal biomass for bio-based products and biofuels generation. However, microalgal biomass harvesting is challenging and expensive, hence one of the main bottlenecks for full-scale implementation. Finding an integrated approach that covers concepts of engineering, green chemistry and the application of microbial anabolism driven towards the harvesting processes, is mandatory for the widespread establishment of full-scale microalgae wastewater treatment plants. By using nature-based substances and applying concepts of chemical functionalization in already established harvesting methods, the costs of harvesting processes could be reduced while preventing microalgae biomass contamination. Moreover, microalgae produced during wastewater treatment have unique culture characteristics, such as the consortia, which are primarily composed of microalgae and bacteria, that should be accounted for prior to downstream processing. The aim of this review is to examine recent advances in microalgal biomass harvesting and recovery in wastewater treatment systems, considering the impact of consortia variability. The costs of available harvesting technologies, such as coagulation/flocculation, coupled to sedimentation and differential air flotation, are provided. Additionally, promising technologies are discussed, including autoflocculation, bioflocculation, new filtration materials, nanotechnology, microfluidic and magnetic methods.

High-efficiency harvesting of microalgae enabled by chitosan-coated magnetic biochar

Magnetic flocculation which uses magnetic particles is an emerging technology for harvesting microalgae. However, the potential modification and use of cost-effective and sustainable biochar-based composites is still in its infancy. As such, this study aimed to compare the harvesting efficiency of peanut shell biochar (BC), biochar modified with FeCl3 (FeBC), and biochar dual-modified with chitosan and FeCl3 (CTS@FeBC) on microalgae. The results showed CTS@FeBC exhibited significantly higher microalgae harvesting efficiency compared to BC and FeBC. Both acidic and alkaline conditions were favorable for harvesting microalgae by CTS@FeBC. At pH 2 and pH 12, the harvesting efficiency reached 96.9% and 98.8% within 2 min, respectively. The primary adsorption mechanism of CTS@FeBC on microalgae mainly involved electrostatic attraction and sweeping flocculation. Furthermore, CTS@FeBC also showed good biocompatibility and reusability. This study clearly demonstrated a promising technique for microalgae harvesting using biochar-based materials, offering valuable insights and potential applications in sustainable bioresource management.

Potential use of saline resources for biofuel production using halophytes and marine algae: prospects and pitfalls

There exists a global challenge of feeding the growing human population of the world and supplying its energy needs without exhausting global resources. This challenge includes the competition for biomass between food and fuel production. The aim of this paper is to review to what extent the biomass of plants growing under hostile conditions and on marginal lands could ease that competition. Biomass from salt-tolerant algae and halophytes has shown potential for bioenergy production on salt-affected soils. Halophytes and algae could provide a bio-based source for lignoceelusic biomass and fatty acids or an alternative for edible biomass currently produced using fresh water and agricultural lands. The present paper provides an overview of the opportunities and challenges in the development of alternative fuels from halophytes and algae. Halophytes grown on marginal and degraded lands using saline water offer an additional material for commercial-scale biofuel production, especially bioethanol. At the same time, suitable strains of microalgae cultured under saline conditions can be a particularly good source of biodiesel, although the efficiency of their mass-scale biomass production is still a concern in relation to environmental protection. This review summaries the pitfalls and precautions for producing biomass in a way that limits environmental hazards and harms for coastal ecosystems. Some new algal and halophytic species with great potential as sources of bioenergy are highlighted.

Nano magnetite assisted flocculation for efficient harvesting of lutein and lipid producing microalgae biomass

For commercial scale algal biorefining, harvesting cost is a major bottleneck. Thus, a cost-effective, less-energy intensive, and efficient harvesting method is being investigated. Among several harvesting methods, magnetic flocculation offers the benefits of modest operation, energy savings and quick separation. This study aims to develop novel magnetite-(Fe₃O₄) nanoparticles (MNPs) of 20 nm average size and their high reusability potential to reduce the harvesting cost of microalgae biomass. The MNPs were synthesized and characterized using FTIR, Zeta analyzer, and SEM before performing on Chlorella sorokiniana Kh12 and Tu5. For maximum harvesting efficiency >99%, the optimal culture pH, MNPs concentration, and agitation speed were 3, 200 mg/L, and 450 rpm, respectively. Subsequently, MNPs were recovered via alkaline treatment and reused up to 5 cycles as they retained their reactivity and harvesting efficiency. The studied MNPs-based harvesting method could be adopted at a commercial scale for cost-effective algae biorefinery in the future.

Enhancement of the immobilization on microalgae protective effects and carbamazepine removal by Chlorella vulgaris

Carbamazepine (CBZ) has drawn extensive attention due to their environmental threats. In this study, polyvinyl alcohol-sodium alginate polymers to immobilize Chlorella vulgaris (FACHB-8) were used to investigate whether immobilization can facilitate microalgae to alleviate the CBZ stress and enhance CBZ removal. The results showed that after immobilized treatment, the biomass of microalgae increased by approximately 20%, the maximum level of malondialdehyde content decreased from 28 to 13 μmol/g, and the photosynthetic capacity of F_V/F_M recovered to 90% of the control group. The CBZ removal rate increased from 67 to 84% by immobilization at a CBZ concentration of 80 mg·L^-1. The results indicated that immobilization technology can effectively protect microalgae from CBZ toxicity and improve the removal of CBZ, especially at high concentrations (> 50 mg/L). Biodegradation was the dominant pathway for microalgae to remove carbamazepine. This study added the understanding of the microalgae responses under immobilization and the interactions between immobilized microalgae and CBZ removal, thereby providing a novel insight into microalgae technology in high concentration wastewater treatments.

Advances in algal biomass pretreatment and its valorisation into biochemical and bioenergy by the microbial processes

Urbanization and pollution are the major issues of the current time own to the exhaustive consumption of fossil fuels which have a detrimental effect on the nation's economies and air quality due to greenhouse gas (GHG) emissions and shortage of energy reserves. Algae, an autotrophic organism provides a green substitute for energy as well as commercial products. Algal extracts become an efficient source for bioactive compounds having anti-microbial, anti-oxidative, anti-inflammatory, and anti-cancerous potential. Besides the conventional approach, residual biomass from any algal-based process might act as a renewable substrate for fermentation. Likewise, lignocellulosic biomass, algal biomass can also be processed for sugar recovery by different pre-treatment strategies like acid and alkali hydrolysis, microwave, ionic liquid, and ammonia fiber explosion, etc. Residual algal biomass hydrolysate can be used as a feedstock to produce bioenergy (biohydrogen, biogas, methane) and biochemicals (organic acids, polyhydroxyalkanoates) via microbial fermentation.

Separation and Concentration of Astaxanthin and Lutein from Microalgae Liquid Extracts Using Magnetic Nanoparticles

The downstream processing of natural active molecules remains the most significant cost in the production pipeline. This considerable cost is largely attributed to rigorous chromatographic purification protocols. In an ongoing effort to abate the dependence on chromatography in downstream processing, alternative affinity matrices in the form of magnetic particles (e.g., iron oxide) have emerged as viable candidates. Nevertheless, biotechnological applications of iron oxide particles are still confined to the research level or for low-throughput clinical applications. Herein, we describe an efficient, quick, and environmentally friendly method for the isolation of astaxanthin and lutein, two carotenoids with very similar chemical structure, from extracts of the microalga Haematococcus pluvialis. The technology proposed, named Selective Magnetic Separation (SMS), is based on the use of magnetic materials carrying affinity ligands that bind carotenoids and is applied as second step of purification. The method, thanks to functionalized magnetic nanoparticles, reduces the use of organic or toxic solvents. In the present work, we examined the most efficient binding conditions such as temperature, magnetic nanoparticles concentration, and elution time, as well as their effects on carotenoids recovery, with the aim to improve the non-covalent binding between the ligand (amines) and astaxanthin/lutein. Our initial results clearly showed that it is possible to use magnetic separation as an alternative to chromatography to isolate important and valuable compounds.

Fe3O4-PEI Nanocomposites for Magnetic Harvesting of Chlorella vulgaris, Chlorella ellipsoidea, Microcystis aeruginosa, and Auxenochlorella protothecoides

Magnetic separation of microalgae using magnetite is a promising harvesting method as it is fast, reliable, low cost, energy-efficient, and environmentally friendly. In the present work, magnetic harvesting of three green algae (Chlorella vulgaris, Chlorella ellipsoidea, and Auxenochlorella protothecoides) and one cyanobacteria (Microcystis aeruginosa) has been studied. The biomass was flushed with clean air using a 0.22 μm filter and fed CO2 for accelerated growth and faster reach of the exponential growth phase. The microalgae were harvested with magnetite nanoparticles. The nanoparticles were prepared by controlled co-precipitation of Fe2+ and Fe3+ cations in ammonia at room temperature. Subsequently, the prepared Fe3O4 nanoparticles were coated with polyethyleneimine (PEI). The prepared materials were characterized by high-resolution transmission electron microscopy, X-ray diffraction, magnetometry, and zeta potential measurements. The prepared nanomaterials were used for magnetic harvesting of microalgae. The highest harvesting efficiencies were found for PEI-coated Fe3O4. The efficiency was pH-dependent. Higher harvesting efficiencies, up to 99%, were obtained in acidic solutions. The results show that magnetic harvesting can be significantly enhanced by PEI coating, as it increases the positive electrical charge of the nanoparticles. Most importantly, the flocculants can be prepared at room temperature, thereby reducing the production costs.

Chlorella vulgaris meets TiO2 NPs: Effective sorbent/photocatalytic hybrid materials for water treatment application

A new class of bio-nano hybrid catalyst useable in downstream wastewater treatment was developed. We combined the sorption potentialities of Chlorella vulgaris microalgae with the photocatalytic properties of TiO₂ NPs in order to investigate unexplored synergistic effects that could push the algal remediation technology toward a more promising cost-effective balance. We exploited non-living C. vulgaris, which keeps the biosorption properties of the living microalgae, but greatly enhancing the overall processability. C. vulgaris biomass was coupled with TiO₂ NPs and the nanosols were then dried by means of a spray freeze drying (SFD) process able to produce highly reactive granules. A widespread physicochemical characterization supported the preparation and the performance evaluation, so highlighting the key-role of C. vulgaris/TiO₂ interaction at the colloidal state. Heavy metal adsorption, tested for copper ions, and photocatalytic activity, assessed for Rhodamine B (RhB) photodegradation, were evaluated as key performances. The results pointed out a positive synergistic effect for hybrid samples consistent with the enhancement of metal biosorption which ranges from 103 mg g^-1, for pristine C. vulgaris, to about 4000 mg g^-1, when the biomass was coupled with the inorganic nanophase. The photocatalytic activity was well preserved with a complete RhB conversion after 1 h and even advanced in presence of SiO₂NPs into the inorganic counterpart, so increasing the kinetic constant from 8.70 to 10.7 10^-2 min^-1. The results pave the way for the integration of these sorbent/photocatalytic hybrid materials into water remediation systems in an innovative sustainable design perspective.

Algal biomass valorisation to high-value chemicals and bioproducts: Recent advances, opportunities and challenges

Algae are considered promising biomass resources for biofuel production. However, some arguments doubt the economical and energetical feasibility of algal cultivation, harvesting, and conversion processes. Beyond biofuel, value-added bioproducts can be generated via algae conversion, which would enhance the economic feasibility of algal biorefineries. This review primarily focuses on valuable chemical and bioproduct production from algae. The methods for effective recovery of valuable algae components, and their applications are summarized. The potential routes for the conversion of lipids, carbohydrates, and proteins to valuable chemicals and bioproducts are assessed from recent studies. In addition, this review proposes the following challenges for future algal biorefineries: (1) utilization of naturally grown algae instead of cultivated algae; (2) fractionation of algae to individual components towards high-selectivity products; (3) avoidance of humin formation from algal carbohydrate conversion; (4) development of strategies for algal protein utilisation; and (5) development of efficient processes for commercialization and industrialization.

Key Targets for Improving Algal Biofuel Production

A number of technological challenges need to be overcome if algae are to be utilized for commercial fuel production. Current economic assessment is largely based on laboratory scale up or commercial systems geared to the production of high value products, since no industrial scale plant exits that are dedicated to algal biofuel. For macroalgae (‘seaweeds’), the most promising processes are anaerobic digestion for biomethane production and fermentation for bioethanol, the latter with levels exceeding those from sugar cane. Currently, both processes could be enhanced by increasing the rate of degradation of the complex polysaccharide cell walls to generate fermentable sugars using specifically tailored hydrolytic enzymes. For microalgal biofuel production, open raceway ponds are more cost-effective than photobioreactors, with CO2 and harvesting/dewatering costs estimated to be ~50% and up to 15% of total costs, respectively. These costs need to be reduced by an order of magnitude if algal biodiesel is to compete with petroleum. Improved economics could be achieved by using a low-cost water supply supplemented with high glucose and nutrients from food grade industrial wastewater and using more efficient flocculation methods and CO2 from power plants. Solar radiation of not <3000 h·yr−1 favours production sites 30° north or south of the equator and should use marginal land with flat topography near oceans. Possible geographical sites are discussed. In terms of biomass conversion, advances in wet technologies such as hydrothermal liquefaction, anaerobic digestion, and transesterification for algal biodiesel are presented and how these can be integrated into a biorefinery are discussed.

Nanomagnetic approach applied to microalgae biomass harvesting: advances, gaps, and perspectives

Microalgae biomass is a versatile option for a myriad of purposes, as it does not require farmable land for cultivation and due of its high CO₂ fixation efficiency during growth. However, biomass harvesting is considered a bottleneck in the process because of its high cost. Magnetic harvesting is a promising method on account of its low cost, high harvesting speed, and efficiency, which can be used to improve the results of other harvesting methods. Here, we present the state of the art of the magnetic harvesting method. Detailed approaches involving different nanomaterials are described, including types, route of synthesis, and functionalization, variables that interfere with harvesting, and recycling methods of nanoparticles and medium. In addition to discussing the overall perspectives of the method, we provide a guideline for future research.

Biosynthesized magnetite nanoparticles as an environmental opulence and sustainable wastewater treatment

This review emphasizes the win-win one-pot valorization process of different waste biomass that composed of many biological macromolecules (e.g. polysaccharides, polyphenols, carbohydrates, lipids, enzymes, proteins, etc.) and other biomolecules (e.g. alkaloids, terpenoids, tannins, phenolics, carotenoids, amino acids, sugars, vitamins, etc.) into biofunctionalized magnetite (Fe₃O₄) nanoparticles (BMNPs). It illustrates the sustainable recruitment of microbial intra- and extra-cellular metabolites, proteins, and/or enzymes in the biosynthesis of BMNPs. It elucidates the environmental affluence of such sustainable, cost-effective, and ecofriendly BMNPs as an antimicrobial agent for water disinfection, photo-degrader, and adsorbent for different xenobiotics, organic and inorganic water pollutants. It confers the future environmental aspects of BMNPs in biofuels production from lipids and lignocellulosic wastes, biosensors manufacturing and bio-upgrading of petroleum fractions, etc. It discusses the circular economy, challenges, and opportunities for scaling up the zero-waste green synthesis of MNPs. Nevertheless, imminent investigations are still needed to elucidate the exact rule of biological macro- and micro- molecules in BMNPs synthesis and mechanisms involved in its microbicidal and photodegradation activities. Accentuated researches are more required on the toxicity and/or biosafety of the green synthesized BMNPs to humans and other non-target organisms to ensure its eco-safety upon environmental applications.

Optimization of Microalga Chlorella vulgaris Magnetic Harvesting

Harvesting of microalgae is a crucial step in microalgae-based mass production of different high value-added products. In the present work, magnetic harvesting of Chlorella vulgaris was investigated using microwave-synthesized naked magnetite (Fe₃O₄) particles with an average crystallite diameter of 20 nm. Optimization of the most important parameters of the magnetic harvesting process, namely pH, mass ratio (m_r) of magnetite particles to biomass (g/g), and agitation speed (rpm) of the C. vulgaris biomass-Fe₃O₄ particles mixture, was performed using the response surface methodology (RSM) statistical tool. Harvesting efficiencies higher than 99% were obtained for pH 3.0 and mixing speed greater or equal to 350 rpm. Recovery of magnetic particles via detachment was shown to be feasible and the recovery particles could be reused at least five times with high harvesting efficiency. Consequently, the described harvesting approach of C. vulgaris cells leads to an efficient, simple, and quick process, that does not impair the quality of the harvested biomass.

Microalgae harvesting by magnetic flocculation for biodiesel production: current status and potential

With the increasing demand for energy, microalgae, as one of the promising feedstocks of biodiesel, has raised great awareness. Because of its small size, similar density to water and electrical stability, harvesting methods of microalgae that have low energy consumption and that are highly efficient, easy to large-scale and environmentally friendly have become a bottleneck restricting development of the whole process. Among the numerous possible harvesting methods, magnetic flocculation has the advantages of simple operation, fast separation and energy saving and thus is considered as a promising novel harvesting method. In this review, we have summarized the updated status and application potential of magnetic flocculation, including the principle of magnetic flocculation, magnetic flocculating materials, flocculating efficiency and its effect on downstream process. The major challenges such as magnetic materials recovery, large-scale magnetic flocculation device design, and magnetic flocculation costs are also discussed.