Evaluation of heavy metal leaching under simulated disposal conditions and formulation of strategies for handling solar panel waste

Aquatic toxicity of leachates from crystalline silicon photovoltaic components

Previous ecotoxicological assessments of solar photovoltaic (PV) technologies vary considerably and focus solely on the active cell layer. A comprehensive evaluation of all possible sources of toxicity is required for proper disposal classification of waste materials. We evaluated the aquatic ecotoxicity of separated PV components from three crystalline silicon modules to crustacea, Daphnia magna. Modules were separated into three categories for testing: 1) powdered glass and cell, 2) encapsulation and back sheet polymers, and 3) junction box and cables. Batch leachates were used in bioassays and assessed for metal and microplastic leaching. The powder and polymers from two tested modules had little observed impact on daphnids, while the third showed significant toxicity with EC50s at 5% or less leachate. One junction box and cable mixture had significant toxicity with an EC50 of less than 10%. Upon metal analysis, Al and Ag leached in high concentrations upon metal analysis and were the primary suspects for ecotoxicological effects. Microplastics were not detected in powder or encapsulation and back sheet leachates, while there was evidence of hydrocarbon polymers in junction box and cable leachates. This work confirmed that metals in the active layer of solar modules are a primary source of concern, and potential microplastic leaching from junction boxes and cables should not be overlooked. Overall, the acute toxicity of silicon solar photovoltaics depends on the module type, components considered, and leachate exposure concentrations.

Comprehensive Assessment of Technological Challenges In Photovoltaic Waste Recovery In India Using Principal Component Analysis and Analytic Hierarchy Process Models

The rapid expansion of photovoltaic (PV) technology has raised concerns about sustainable PV waste management, particularly in India, where inadequate infrastructure and technical limitations hinder effective recycling. Addressing these challenges is crucial for minimizing environmental risks and promoting a circular economy in the renewable energy sector. This study presents a smart multi-criteria decision-making (MCDM) approach that integrates Principal Component Analysis (PCA) and the Analytic Hierarchy Process (AHP) to assess technological challenges in PV waste management. PCA is applied to prioritize key challenges, while AHP evaluated their interrelationships through criteria weights. Despite the effectiveness of PCA and AHP, their combined application in PV waste recovery remains underexplored, particularly in the Indian context. Eight key challenges are identified, with hazardous recycling methods (83.2%) and low recycling potential (83.4%) ranking highest in PCA. AHP results highlighted the lack of advanced recycling technology (0.2298) and hazardous recycling methods (0.2084) as the most critical barriers. A multi-criteria utility function is developed to illustrate these interdependencies. This research bridges critical knowledge gaps by offering data-driven insights into PV waste recovery in India, contributing to sustainable waste management strategies and the development of an efficient recycling framework.

Photovoltaic module leach testing: Database development and statistical analysis

This paper presents a database compiling 97 sample results based on U.S. Environmental Protection Agency (EPA) Toxicity Characteristic Leaching Procedure (TCLP) testing of 33 photovoltaic (PV) modules (1-3 samples per module) of differing designs covering 16 different manufacturers. Pieces were removed from each module following the ASTM E3325 - 21 standard practice, which uses a waterjet cutting method to extract a proportional number of pieces from four representative areas within the module laminate. Laboratory TCLP results were analyzed and categorized based on several module attributes: (i) fresh vs. field-aged modules; (ii) crystalline silicon modules with traditional back-surface field (BSF) cell technology vs. modern cell technologies, such as passivated emitter rear contact (PERC), interdigitated back contact (IBC), etc.; (iii) ribbon vs. wire interconnect technologies; (iv) glass/polymer vs. glass/glass constructions; and (v) crystalline silicon vs. cadmium telluride technologies. Results reveal only 3 of the 33 modules tested would be classified as hazardous, and that a lower probability of lead (Pb) leaching from modules manufactured using one or more modern technologies (which include modern cell technologies, wire interconnect technology, and glass/glass construction) as compared to traditional technologies. Material aging appeared to be a possible cause of increased Pb leaching concentrations in two field-aged hazardous modules compared to their fresh counterparts. The study suggests less than an 8% probability of traditional technologies' samples containing leachable Pb that exceeds the EPA Method 1311 limits when sampling using the ASTM standard practice procedure; however, the sample size was small, and expanding the database in the future is necessary to better represent the range of deployed PV technologies.

Life cycle assessment of decommissioned silicon photovoltaic module recycling using different technological configurations in China

The intricate encapsulation structure and material composition of photovoltaic modules necessitate full materials recycling involving multiple stages and different technological configurations, thereby increasing environmental burden of recycling process. Consequently, environmental impact assessments are imperative. However, previous studies primarily focused on a single technology or compared different technologies within a specific recycling stage, overlooking various technological configurations and thus engendering incomprehensive assessment. Hence, we employ a comparative life-cycle assessment to evaluate the environmental performance of six recycling alternatives with different technological configurations for silicon photovoltaic waste in China, which encompasses five recycling stages and glass/silicon remanufacturing processes. Results shows thermal delamination reduces the normalized environmental impact by 8.73% and 4.62% compared with mechanical and chemical delamination, respectively; electrolysis for metals extraction carries 35.72%-36.35% higher environmental benefits than precipitation. Additionally, introducing silicon/glass remanufacturing provides an additional 6.27%-11.55% environmental benefits. Therefore, integrating disassembly, thermal delamination, leaching & etching, electrolysis, and remanufacturing exhibits the best environmental performance, with -4796 kg CO2-eq/tonne carbon emission and -46400 MJ/tonne energy demand. Environmental hotspots analysis identifies key contributors to environmental impact and benefits. Further sensitivity analysis highlights the importance of enhancing silver and copper recovery efficiency. Finally, targeted strategies are proposed for green recycling routes of photovoltaic waste.

Defect and Heterostructure engineering assisted S-scheme Nb2O5 nanosystems-based solutions for environmental pollution and energy conversion

This review explores the crystallographic versatility of niobium pentoxide (Nb2O5) at the nanoscale, showcasing enhanced catalytic efficiency for cutting-edge sustainable energy and environmental applications. The synthesis strategies explored encompass defect engineering, doping engineering, s-scheme formation, and heterojunction engineering to fine-tune the physicochemical attributes of diverse dimensional (0-D, 1-D, 2-D, and 3-D) Nb2O5 nanosystems as per targeted application. In addressing escalating environmental challenges, Nb2O5 emerges as a semiconductor photocatalyst with transformative potential, spanning applications from dye degradation to antibiotic and metal removal. Beyond its environmental impact, Nb2O5 is pivotal in sustainable energy applications, specifically in carbon dioxide and hydrogen conversion. However, challenges such as limited light absorption efficiency and scalability in production methods prompt the need for targeted research endeavors. The review details the state-of-the-art Nb2O5 nanosystems engineering, tuning their physicochemical properties employing material engineering, and their high catalytic performance in environment remediation and energy generation. It outlines challenges, potential mitigation strategies, and prospects, urging for developing greener synthesis routes, advanced charge transfer techniques, targeted optimization for specific pollutants, and application for micro/nano plastics photocatalytic reduction. As researchers and environmental stewards collaborate, Nb2O5 stands poised at the intersection of environmental remediation, energy harvesting, and nanomaterial advancements, offering a beacon of progress toward a cleaner, more sustainable future.

Synthesis of zeolite from industrial wastes: a review on characterization and heavy metal and dye removal

Increasing world population, urbanization, and industrialization have led to an increase in demand in production and consumption, resulting in an increase in industrial solid wastes and pollutant levels in water. These two main consequences have become global problems. The high Si and Al content of solid wastes suggests that they can be used as raw materials for the synthesis of zeolites. In this context, when the literature studies conducted to obtain synthetic zeolites are evaluated, it is seen that hydrothermal synthesis method is generally used. In order to improve the performance of the hydrothermal synthesis method in terms of energy cost, synthesis time, and even product quality, additional methods such as alkaline fusion, ultrasonic effect, and microwave support have been developed. The zeolites synthesized by different techniques exhibit superior properties such as high surface area and well-defined pore sizes, thermal stability, high cation exchange capacity, high regeneration ability, and catalytic activity. Due to these specific properties, zeolites are recognized as one of the most effective methods for the removal of pollutants. The toxic properties of heavy metals and dyes in water and their carcinogenic effects in long-term exposure pose a serious risk to living organisms. Therefore, they should be treated at specified levels before discharge to the environment. In this review study, processes including different methods developed for the production of zeolites from industrial solid wastes were evaluated. Studies using synthetic zeolites for the removal of high levels of health and environmental risks such as heavy metals and dyes are reviewed. In addition, EPMA, SEM, EDX, FTIR, BET, AFM, and 29Si and 27Al NMR techniques, which are characterization methods of synthetic zeolites, are presented and the cation exchange capacity, thermodynamics of adsorption, effect of temperature, and pH are investigated. It is expected that energy consumption can be reduced by large-scale applications of alternative techniques developed for zeolite synthesis and their introduction into the industry. It is envisaged that zeolites synthesized by utilizing wastes will be effective in obtaining a green technology. The use of synthesized zeolites in a wide variety of applications, especially in environmental problems, holds great promise.

The leaching behavior of heavy metal from contaminated mining soil: The effect of rainfall conditions and the impact on surrounding agricultural lands

Contaminated mining soils could lead to heavy metal pollution of surrounding farmlands under rainfall conditions. With the aids of sequential extraction, batch leaching, and dynamic leaching experiments, this study was carried out to investigate the characteristics of heavy metals in contaminated mining soils, understand their leaching behavior under different rainfall conditions, and evaluate the potential effects on surrounding farmlands. The results indicated that the concentrations of heavy metals (Cr, Ni, Cu, Zn, As, Cd, and Pb) in the contaminated mining soils were several or even twenty times higher than their corresponding background values, and Cd, Zn, Cu and Pb had considerable proportions (>50 %) in mobile forms. The leaching amounts of heavy metals from the contaminated mining soils had positive correlation with their contents in acid soluble form, and showed strong dependence on rainfall pH conditions. Acid rainfalls (pH = 4.32) can greatly increase the average annual release of Cd, Zn, Cu and Pb from mine soils in the study area, with increments ranging from 72.4 % (Pb) to 85.9 % (Cd) compared to those under alkaline conditions (pH = 7.42). The leaching of heavy metals was well fitted by two-constant, pseudo second-order and parabolic equations, indicating that their multi-layer sorption/desorption behavior on soil surface was dominated by chemical processes and their release was controlled by the diffusion within the soil pore channels. The two-column leaching experiment showed that the metal-rich leachate can lead to obvious increments of heavy metals in non-residual fractions (in particular Cd in acid soluble form) in surrounding farmlands, which would significantly raise the potential ecological risk associated with heavy metals. These findings indicate the importance of contaminated mining soils as a long-term source of heavy metals and the needs for mitigating the releases of toxic elements, especially in areas with heavy acid precipitation.

A review of toxicity assessment procedures of solar photovoltaic modules

Environmental management of solar photovoltaic (PV) modules is attracting attention as a growing number of field-operated PV modules approach end of life (EoL). PV modules may contain small amounts of toxic metals, and the procedures for assessing and regulating the toxic metal content and release of such materials at EoL differ widely across nations. This paper provides an overview of the metal composition of PV modules and common procedures for toxicity assessment through extensive research and review of technical literature and legislative documents. This review focuses on three primary aspects: first, it explores the distribution of toxic elements within current and emerging PV module designs, with a specific focus on obtaining representative samples for proportional toxicity testing within different module laminate areas. Second, it examines a sampling standard and the diverse toxicity testing methods and regulations employed in various regions, encompassing standards like the Environmental Protection Agency (EPA) Test Method 1311 (Toxicity Characteristic Leaching Procedure, TCLP) in the U.S., Restriction of Hazardous Substances (RoHS) in Europe, and the Waste Extraction Test (WET) in California. Third, the review examines the sources of variability in toxicity testing outcomes, including techniques for securing homogeneous samples from non-uniform PV modules, selecting particle sizes representative of landfill conditions in extracted samples, determining appropriate leachate characteristics such as leaching agents and pH levels, and considering factors like test duration and temperatures. In summary, this review summarizes relevant regulations and offers a comprehensive overview of the strengths and limitations associated with several toxicity assessment procedures currently in practice.

Synthesis of cordierite using municipal solid waste incineration fly ash as one additive for enhanced catalytic oxidation of volatile organic compounds

Municipal solid waste incineration (MSWI) fly ash is a hazardous waste, which needs various recycling in order to reach "net-zero waste". This work aimed to synthesize cordierite using MSWI fly ash as one additive and investigate influence of the additive on properties of the cordierite. As a result, the cordierite was successfully synthesized when the additive weight ratio was <15 % and the synthesis strategy was universally feasible for 14 kinds of different MSWI fly ashes. As a heat accumulator, the cordierite attained compressive strength of 42.1 MPa, water absorption of 26 %, bulk density of 1.87 g·cm-3, and open porosity of 47 %. After five cycles of thermal impact at 1200 °C, the strength was only decreased by 15 %. These properties were comparable to a commercial cordierite. As a catalyst carrier, after loading Mn and Cu species, the cordierite removed 100 % of toluene at 250 °C. In comparison, a commercial cordierite only got a removal of 34.4 %. The enhanced activity was attributed to co-existing spinel and bytownite as well as imbedded Zn and Cu in the MSWI fly ash-added cordierite. Therefore, this work devotes to hazardous recycling, green development, and cycled economy.

Green engineered mulch for phosphorus and metal removal from stormwater runoff in bioretention systems

Phosphorus and metals in stormwater runoff are major causes of water quality degradation. Bioretention systems are increasingly implemented to improve stormwater quality and to better manage stormwater quantity. Many studies have focused on modifying the composition of the soil bed to improve pollutant removal. However, the pollutant removal performance of bioretention systems can diminish over time, such as when clogging of the media occurs. Sediment accumulation on the soil surface may inhibit infiltration into the soil bed, thus limiting pollutant removal. Soil replacement may be eventually required as pollutants accumulate in the soil. In this study, a green retrofit material, called green engineered mulch (GEM), was generated by coating regular wood mulch with aluminum-based water treatment residuals (WTR) via a simple and low-energy process (patent pending). The GEM was developed to serve as a green retrofit for bioretention systems to enhance the removal of phosphorus and metals from stormwater runoff. The GEM was placed in a rain garden in Secaucus, NJ, USA for 15 months, during which 12 storm events (ranging from 6.0 mm to 89.6 mm) were monitored. Runoff and infiltrate samples were analyzed for dissolved and total concentrations of phosphorus and metals, along with other key water quality parameters. The GEM significantly reduced (p < 0.05) the total concentrations of phosphorus and metals in stormwater infiltrate compared to the inlet, unlike the regular mulch. Minimal or no contact with the GEM resulted in no significant pollutant removal from surface runoff. No significant pollutant export from the GEM was observed. The spent GEM can be disposed of as non-hazardous waste in municipal landfills. This study demonstrates that the GEM is a safe and effective retrofit. Moreover, the GEM is a simple and economical retrofit solution that can be used in place of regular mulch in bioretention systems.

Evaluation on leachability of heavy metals from tailings: risk factor identification and cumulative influence

The leachability of heavy metals (HMs) in tailings is significantly affected by multivariate factors associated with environmental conditions. However, the leaching patterns of HMs in molybdenum (Mo) tailings due to environmental change and cumulative influences of multi-leaching factors remain unclear. The leaching behaviors of HMs in Mo tailings were studied through static leaching tests. The key leaching factors were discussed via simulating acid rain leaching scenario in terms of global and local environmental conditions. The potential risk factors were identified, and their cumulative influences on the leachability of HMs were evaluated with boosted regression trees (BRT) and generalized additive model (GAM) analyses. Environmental factors showed interactive effects on the leachability of HMs in tailings. The leachability of HMs in tailings decreased significantly with the interaction of increasing liquid/solid (L/S) ratio and pH. Rebound of leachability was observed with high L/S ratio (> 60) and long-time leaching (> 30 h). L/S ratio and pH were the most sensitive factors to the leachability of HMs with the corresponding contribution of 40.8% and 27.1%, respectively, followed by leaching time and temperature (~ 16%). The total contribution of global climate-associated factors, i.e., L/S ratio, leaching time, and temperature to the leachability of HMs was up to 70%, while leachate pH shared the other 30%. With the increase of persistent heavy rain in summer globally, As and Cd were found to having higher leaching risks than the other HMs in tailings, although an obvious decrease in their leachability was obtained due to the improvement of acid rain pollution in China. The study provides a valuable method for the identification of potential risk factors and their associations with the leaching behaviors of HMs in tailings under the background of obvious improvement on acid rain pollution in China and global climate change.

Garbage-classification policy changes characteristics of municipal-solid-waste fly ash in China

Policy is a powerful tool determining solid-waste treatment and disposal. In 2019, China carried out the "garbage-classification policy" in 46 cities. So-called dry garbage is then separated from municipal solid waste and treated alone by incineration. This work investigated the influence of the policy on contents and leaching characterizations of municipal solid waste incineration fly ash. Median value of Cl was significantly increased from 17.43 wt% to 28.63 wt%. Median content of CaO maintained a similar value (51.21 wt% and 47.27 wt%). Ten year ago, CaClOH was not generally observed in fly ash. However, this phase was widely detected nowadays. Median value of heavy-metal (Zn, Pb, Cu, Cd, Cr, and Ni) was decreased from 9007.69 mg/kg to 7652.72 mg/kg. Thus, the policy also positively affected hazardous-waste collection. Heavy-metal leaching concentrations were decreased and chemical speciation became more stable because CaClOH supplied more alkalinity and binding ability for heavy metals. Therefore, fly-ash treatment technologies and their running parameters should be regulated to adapt above new characterizations after the garbage-classification policy.

Pollution Characteristics and Human Health Risk Assessment of Heavy Metals in Street Dust from a Typical Industrial Zone in Wuhan City, Central China

This study aimed to assess the pollution levels, sources, and human health risks of heavy metals in street dust from a typical industrial district in Wuhan City, Central China. In total, 47 street dust samples were collected from the major traffic arteries and streets around Wuhan Iron and Steel (Group) Company (WISC) in Qingshan District, Wuhan. The concentrations of heavy metals (Cr, Mn, Ni, Zn, Fe, Cu, and Cd) in street dust were determined by atomic absorption spectroscopy. Results indicated that the mean concentrations of Zn (249.71 mg/kg), Cu (51.15 mg/kg), and Cd (0.86 mg/kg) in street dust were higher than their corresponding soil background values in Hubei Province. Heavy metal enrichment is closely related to urban transportation and industrial production. The pollution level of heavy metals in street dust was assessed using the geo-accumulation method (I_geo) and potential ecological risk assessment (PERI). Based on the I_geo value, Cr, Mn, Fe, and Ni showed no pollution, Zn and Cu showed light to moderate contamination, and Cd showed moderate contamination. The PERI values of heavy metals in street dust ranged between 76.70 and 7027.28, which represents a medium to high potential ecological risk. Principal component analysis showed that the sources of heavy metals in street dust were mainly influenced by anthropogenic activities. Among the studied metals, Cu, Cr, Zn, Fe, and Mn mainly come from industrial processes, while Ni and Cd come from traffic exhaust. The non-carcinogenic risk indexes of heavy metals for children and adults are ranked as Cr > Cu > Ni > Cd > Zn. The health risks to children through the different exposure pathways are higher than those for adults. Hand-to-mouth intake is the riskiest exposure pathway for non-carcinogenic risk. In addition, Cr, Ni, and Cd do not pose a carcinogenic risk for the residents.

Multifaceted evaluation of distribution, occurrence, and leaching features of typical heavy metals in different-sized coal gasification fine slag from Ningdong region, China: A case study

The coal gasification fine slag (CGFS) from the entrained-flow coal gasification unit faces the challenge of safe disposal and clean utilization in the Ningdong region, China. This study aims to provide complete and thorough understanding of the distribution features, chemical speciation, environmental impact, and leaching behavior of typical heavy metals (i.e., V, Cr, Mn, Ni, Cu, Zn, Ba, and Pb) in the CGFS with different size fractions. The results show that the distribution of selected heavy metals in the CGFS has evident particle size dependence. Except for Zn, the other heavy metals in different size fractions mainly exist in chemical speciation of residual form with the ratio of 50.11-86.69 wt%. Moreover, it is found that the heavy metals in the different-sized CGFS show different RAC (risk assessment code) environmental risk levels and TCLP (Toxicity Characteristic Leaching Procedure) leaching concentrations. Especially, Zn in SGFS-C and SGFS-D posed a high-risk level to the environment, while the heavy metal elements of Cr, Mn, Ni, Zn, and Ba in other size fractions are classified as a medium environmental risk. In addition, the TCLP test results indicate that the leaching concentration of Cr, Mn, Ni, Zn, Ba, and Pb exceeds the groundwater-related regulatory limit in China. The pH-dependent leaching experiments suggest that Pb shows the amphoteric behavior, while the leaching mode of other heavy metals seems to be the cationic pattern. Furthermore, the leachability of the selected heavy metals in small-size fractions of the CGFS should be given more consideration at both acid and alkaline pH ranges. The leaching kinetic results demonstrate that the most effective mechanism to describe the leaching process of Cr, Ni, Zn, and Pb in different CGFS size fractions is the diffusion-controlled theory, which is supported by the different morphological traits of spherical mineral particles and carbon particles in the CGFS.

Tackling the Circular Economy Challenges—Composites Recycling: Used Tyres, Wind Turbine Blades, and Solar Panels

Transformation of waste into resources is an important part of the circular economy. Nowadays, the recovery of materials in the most effective way is crucial for sustainable development. Composite materials offer great opportunities for product development and high performance in use, but their position in a circular economy system remains challenging, especially in terms of material recovery. Currently, the methods applied for recycling composites are not always effective. The aim of the article is to analyse the most important methods of material recovery from multilateral composites. The manuscript presents three case studies related to the recycling of products manufactured from composites: used tyres, wind turbine blades, and solar panels. It shows the advantages and disadvantages of currently applied methods for multilateral composite utilisation and presents further trends in composite recycling. The results show that increasing volumes of end-of-life composites have led to increased attention from government, industry, and academia.