Advances in iron-based electrocatalysts for nitrate reduction

Design of an efficient nitrate reduction electrocatalyst via active site identification and optimization in Fe3O4

Identifying the active sites of an electrocatalyst is crucial for understanding and improving the electrocatalytic performance of electrocatalyst. Fe3O4, as an efficient electrocatalyst for the electrocatalytic NO3- reduction reaction (eNO3-RR), has been extensively investigated while the genuine active site is unclear. In this study, we demonstrated that the eNO3-RR activity of Fe3O4 is not influenced by the geometric position of Fe ions but is highly dependent on the valence state of iron. Specifically, eNO3-RR is more likely to occur on Fe2+ sites compared to Fe3+ sites. The FeCo2O4 catalyst, synthesized by substituting inert Fe3+ with highly active Co3+, exhibits exceptional performance. At an electrode potential of -0.6 V vs. RHE, the Faradaic efficiency for ammonia production reached 98.90 %, with an ammonia generation rate of 29.20 mg h-1 cm-2. Furthermore, when utilized as the cathode material in a Zn-NO3- battery, the peak power density reaches 4.7 mW cm-2. Our study not only elucidates the correlation between the valence state of Fe ions in Fe3O4 and the intrinsic activity of eNO3-RR, but also demonstrates that the FeCo2O4 catalyst synthesized via cation substitution exhibits superior performance. This finding offers a novel and effective strategy for the rational design of high-performance spinel electrocatalysts.

In-tandem Electrochemical Reduction of Nitrate to Ammonia on Ultrathin-Sheet-Assembled Iron-Nickel Alloy Nanoflowers

The development of alternative routes for ammonia (NH3) synthesis with high Faradaic efficiency (FE) is crucial for energy conservation and to achieve zero carbon emissions. Electrocatalytic nitrate (NO3 -) reduction to NH3 (e-NO3RRA) is a promising alternative to the energy-intensive, fossil-fuel-driven Haber-Bosch process. The implementation of this innovative NH3 synthesis technique requires an efficient electrocatalyst and in-depth mechanistic understanding of e-NO3RRA. In this study, we developed an ultrathin sheet (μm) iron-nickel nanoflower alloy through electrodeposition and used it for e-NO3RRA under alkaline conditions. The prepared Fe-Ni alloy exhibited an FE of 97.28±1.36 % at -238 mVRHE and an NH3 yield rate up to 3999.1±242.59 μg h-1 cm-2. Experimental electrolysis, in situ Raman spectroscopy, and density functional theory calculations showed that the adsorption and reduction of NO3 - to NO2 - occurred on the Fe surface, whereas subsequent hydrogenation of NO2 - to NH3 occurred preferentially on the Ni surface. The catalysts exhibited comparable FE for at least 10 cycles, with a long-term stability of 216 h. Electron paramagnetic resonance results confirmed that adsorbed hydrogen was consumed during e-NO3RRA. This work introduces a sustainable, robust, and efficient Fe-Ni alloy electrocatalyst, offering an environmentally friendly approach for synthesizing NH3 from NO3 --contaminated water.

2D copper-iron bimetallic metal-organic frameworks for reduction of nitrate with boosted efficiency and ammonia selectivity

Electrocatalytic reduction of nitrate to ammonia has been considered a promising and sustainable pathway for pollutant treatment and ammonia has significant potential as a clean energy. Therefore, the method has received much attention. In this work, Cu/Fe 2D bimetallic metal-organic frameworks were synthesized by a facile method applied as cathode materials without high-temperature carbonization. Bimetallic centers (Cu, Fe) with enhanced intrinsic activity demonstrated higher removal efficiency. Meanwhile, the 2D nanosheet reduced the mass transfer barrier between the catalyst and nitrate and increased the reaction kinetics. Therefore, the catalysts with a 2D structure showed much better removal efficiency than other structures (3D MOFs and Bulk MOFs). Under optimal conditions, Cu/Fe-2D MOF exhibited high nitrate removal efficiency (87.8%) and ammonium selectivity (89.3%) simultaneously. The ammonium yielded up to significantly 907.2 µg/(hr·mgcat) (7793.8 µg/(hr·mgmetal)) with Faradaic efficiency of 62.8% at an initial 100 mg N/L. The catalyst was proved to have good stability and was recycled 15 times with excellent effect. DFT simulations confirm the reduced Gibbs free energy of Cu/Fe-2D MOF. This study demonstrates the promising application of Cu/Fe-2D MOF in nitrate reduction to ammonia and provides new insights for the design of efficient electrode materials.

Self-Triggering a Locally Alkaline Microenvironment of Co4Fe6 for Highly Efficient Neutral Ammonia Electrosynthesis

Electrochemical nitrate reduction reaction (eNO3-RR) to ammonia (NH3) holds great promise for the green treatment of NO3- and ambient NH3 synthesis. Although Fe-based electrocatalysts have emerged as promising alternatives, their excellent eNO3-RR-to-NH3 activity is usually limited to harsh alkaline electrolytes or alloying noble metals with Fe in sustainable neutral electrolytes. Herein, we demonstrate an unusual self-triggering localized alkalinity of the Co4Fe6 electrocatalyst for efficient eNO3-RR-to-NH3 activity in neutral media, which breaks down the conventional pH-dependent kinetics restrictions and shows a 98.6% NH3 Faradaic efficiency (FE) and 99.9% NH3 selectivity at -0.69 V vs RHE. The synergetic Co-Fe dual sites were demonstrated to enable the optimal free energies of eNO3-RR-to-NH3 species and balance water dissociation and protonation of adsorbed NO2-. Notably, the Co4Fe6 electrocatalysts can attain a high current density of 100 mA cm-2 with a high NH3 FE surpassing 96% and long-term stability for over 500 h eNO3-RR-to-NH3 in a membrane electrode assembly (MEA) electrolyzer. This work provides insight into tailoring the self-reinforced local-alkalinity on the Fe-based alloy electrocatalysts for eNO3-RR-to-NH3 and thus avoids alkaline electrolytes and noble metals for practical sustainable nitrate upcycling technology.

Theoretical Insights into the Selectivity of Single-Atom Fe-N-C Catalysts for Electrochemical NOx Reduction

Single-atom Fe-N-C catalysts have attracted significant attention in the NOx reduction reaction (NOxRR). However, the origin of their selectivity in the NOxRR remains unclear, impeding further advancements in application. Herein, we investigate the potential-driven competitive mechanism for NH3 and NH2OH production in the NOxRR over single-atom pyridinic-FeN4 and pyrrolic-FeN4 sites using constant-potential density functional theory calculations. The origin of selectivity in the NOxRR is linked to the switching of Fe 3d orbitals as they interact with intermediates. The selectivity between NH3 and NH2OH is determined by the applied potentials. The pyridinic-FeN4 predominantly generates NH3 at higher reduction potentials (-0.6 to -1.2 V, vs SHE), while NH2OH is favored at lower reduction potentials (0.6 to -0.6 V). The pyrrolic-FeN4 shows a similar potential-dependent product distribution, with a crossover potential of -1.0 V. The selectivity-determining intermediates (SDIs) in the NOxRR are *NH2OH and *NH2 + *OH. The potential-dependent selectivity is governed by the switching of Fe 3d orbitals interacting with SDIs, from dumbbell-shaped Fe 3dz2 to four-leaf clover-like Fe 3dxz, 3dyz, and 3dx2-y2, which plays a crucial role in controlling product distribution based on applied potentials. These findings offer new insights into the product selectivity of single-atom catalysts for the NOxRR.

In-situ Reduced Cu3N Nanocrystals Enable High-Efficiency Ammonia Synthesis and Zinc-nitrate Batteries

Nitrate reduction reaction (NO3RR) involves an 8-electron transfer process and competes with the hydrogen evolution reaction process, resulting in lower yields and Faraday efficiency (FE) in the process of NH3 synthesis. Especially, Cu-based catalysts (Cu0 and Cu+) have been investigated in the field of NO3RR due to the energy levels of d-orbital and the least unoccupied molecular orbital (LUMO) π* of nitrate's orbital. Based on the above, we synthesized a Cu-based compound containing Cu3N (Cu+) through a simple one-step pyrolysis method, applied it to electrocatalytic NO3RR, and tested the performance of the Zn-NO3 - battery. Through various characterization analyses, Cu-based catalysts (Cu+) are the key active sites in reduction reactions, making Cu3N a potential catalyst for ammonia synthesis. The research results indicate the application of Cu3N catalyst in NO3RR shows the best NH3 yield of 173.7 μmol h-1 cm-2 with FENH3 reaching 91.0 % at -0.3 V vs. RHE, which is much higher than that of Cu catalyst without N. In addition, the Zn-NO3 - battery based on Cu3N electrode also exhibits an NH3 yield of 39.8 μmol h-1 cm-2 63.0 % FENH3, and a power density of 2.7 mW cm-2 as well as stable cycling charge-discharge stability for 5 hours. This work guides the application of Cu3N enhanced regulation of the active site in the electrocatalytic synthesis of NH3 from NO3RR.

In Situ Spectroscopic Probing of the Hydroxylamine Pathway of Electrocatalytic Nitrate Reduction on Iron-Oxy-Hydroxide

Crystalline γ-FeO(OH) dominantly possessing ─OH terminals (𝛾-FeO(OH)c), polycrystalline γ-FeO(OH) containing multiple ─O, ─OH, and Fe terminals (𝛾-FeO(OH)pc), and α-Fe2O3 majorly containing ─O surface terminals are used as electrocatalysts to study the effect of surface terminals on electrocatalytic nitrate reduction reaction (eNO3RR) selectivity and stabilization of reaction intermediates. Brunauer-Emmett-Teller analysis and electrochemically determined surface area suggest a high active surface area of 117.79 m2 g-1 (ECSA: 0.211 cm2) for 𝛾-FeO(OH)c maximizing the surface accessibility for nitrate adsorption and exhibiting selective eNO3RR to NH3 at pH 7 with a yield rate 18.326 mg h-1 cm-2, >85% Faradaic efficiency (FE), and at least nine-times catalyst-recyclability. 15N- and D-labeling combined with in situ IR and Raman studies validate the adsorption of nitrate ions on the ─OH terminals of 𝛾-FeO(OH)c and the generation of nitrite and hydroxyl amine as eNO3RR intermediates. A kinetic isotope effect (KIE) value of 2.1 indicates H2O as the proton source and proton-coupled electron transfer as the rate-limiting step. The rotating-ring disk electrochemical (RRDE) study and subsequent Koutecký-Levich analysis reveal the electron-transfer rate constant (k) for the 2e- reduction of nitrate to nitrite is 5.7 × 10-6 cm s-1. This study provides direct evidence of the hydroxyl amine formation as the dominant pathway of eNO3RR on γ-FeO(OH).

A GO regulated bimetallic CoFe catalyst for efficient electrochemical nitrate reduction to ammonia under acidic conditions

Electrocatalytic nitrate reduction to ammonia (ENRA) in acidic media is currently a challenge. Herein, we presented a CoFe2O4/GO catalyst that exhibited a high faradaic efficiency (95.51%) and ammonia yield rate (1268.04 μmol h-1 cm-2) for ENRA under acidic conditions. The ENRA reaction mechanism was investigated through in situ ATR-FTIR spectroscopy and isotope labeling experiments.

Structure properties and industrial applications of anion exchange resins for the removal of electroactive nitrate ions from contaminated water

The presence of nitrates in lakes, rivers, and groundwater is common. Anion exchange resins (AER) are polymeric structures that contain functional groups as well as a variety of particle sizes that are used for removing nitrate ions from solutions. This article provides a concise review of the types and properties of AER, synthesis methods, characterization, and environmental applications of AER. It discusses how different factors affect the adsorption process, isotherm and kinetic parameters, the adsorption mechanism, and the maximum adsorption capacities. Additionally, the present review addresses AER's regeneration and practical stability. It emphasizes the progress and proposes future strategies for addressing nitrate pollution using AER to overcome the challenges. This review aims to act as a reference for researchers working in the advancement of ion exchange resins and presents a clear and concise scientific analysis of the use of AER in nitrate adsorption. It is evident from the literature survey that AER is highly effective at removing nitrate ions from wastewater effluents.

A critical review of nitrate reduction by nano zero-valent iron-based composites for enhancing N2 selectivity

Due to the highly reductive capacity of nano zero-valent iron (nZVI) nanoparticles, the reduction of nitrate (NO3--N) is prone to produce ammonia nitrogen (NH4+-N) as a by-product and has low selectivity for nitrogen gas (N2). Water and dissolved oxygen (DO) in the solution consume electrons from nZVI, decreasing the efficiency of NO3--N reduction. In order to overcome the drawbacks of plain nZVI being used to remove NO3--N pollution, nZVI-based multifunctional materials have been constructed to realize the selective conversion of NO3--N to N2 as well as the efficient removal of NO3--N. Therefore, advanced research on the reduction of NO3--N by nZVI-based composites has been comprehensively reviewed. Strategies to improve NO3--N reduction efficiency and N2 selectivity are proposed. Moreover, the shortcomings of iron-based nanomaterials in NO3--N pollution control have been summarized, and some suggestions for future research directions provided.

Enhancing Efficiency of Nitrate Reduction to Ammonia by Fe and Co Nanoparticle-Based Bimetallic Electrocatalyst

The green and sustainable electrocatalytic conversion of nitrogen-containing compounds to ammonia is currently in high demand in order to replace the eco-unfriendly Haber-Bosch process. Model catalysts for the nitrate reduction reaction were obtained by electrodeposition of metal Co, Fe, and bimetallic Fe/Co nanoparticles from aqueous solutions onto a graphite substrate. The samples were characterized by the following methods: SEM, XRD, XPS, UV-vis spectroscopy, cyclic (and linear) voltammetry, chronoamperometry, and electrochemical impedance spectroscopy. In addition, the determination of the electrochemically active surface was also performed for all electrocatalysts. The best electrocatalyst was a sample containing Fe-nanoparticles on the layer of Co-nanoparticles, which showed a Faradaic efficiency of 58.2% (E = -0.785 V vs. RHE) at an ammonia yield rate of 14.6 μmol h-1 cm-2 (at ambient condition). An opinion was expressed to elucidate the mechanism of coordinated electrocatalytic action of a bimetallic electrocatalyst. This work can serve primarily as a starting point for future investigations on electrocatalytic conversion reactions to ammonia using model catalysts of the proposed type.

Progress Made in Non-Metallic-Doped Materials for Electrocatalytic Reduction in Ammonia Production

The electrocatalytic production of ammonia has garnered considerable interest as a potentially sustainable technology for ammonia synthesis. Recently, non-metallic-doped materials have emerged as promising electrochemical catalysts for this purpose. This paper presents a comprehensive review of the latest research on non-metallic-doped materials for electrocatalytic ammonia production. Researchers have engineered a variety of materials, doped with non-metals such as nitrogen (N), boron (B), phosphorus (P), and sulfur (S), into different forms and structures to enhance their electrocatalytic activity and selectivity. A comparison among different non-metallic dopants reveals their distinct effects on the electrocatalytic performance for ammonia production. For instance, N-doping has shown enhanced activity owing to the introduction of nitrogen vacancies (NVs) and improved charge transfer kinetics. B-doping has demonstrated improved selectivity and stability, which is attributed to the formation of active sites and the suppression of competing reactions. P-doping has exhibited increased ammonia generation rates and Faradaic efficiencies, likely due to the modification of the electronic structure and surface properties. S-doping has shown potential for enhancing electrocatalytic performance, although further investigations are needed to elucidate the underlying mechanisms. These comparisons provide valuable insights for researchers to conduct in-depth studies focusing on specific non-metallic dopants, exploring their unique properties, and optimizing their performance for electrocatalytic ammonia production. However, we consider it a priority to provide insight into the recent progress made in non-metal-doped materials and their potential for enabling long-term and efficient electrochemical ammonia production. Additionally, this paper discusses the synthetic procedures used to produce non-metal-doped materials and highlights the advantages and disadvantages of each method. It also provides an in-depth analysis of the electrochemical performance of these materials, including their Faradaic efficiencies, ammonia yield rate, and selectivity. It examines the challenges and prospects of developing non-metallic-doped materials for electrocatalytic ammonia production and suggests future research directions.

Nitrate Reduction by NiFe-LDH/CeO2: Understanding the Synergistic Effect between Dual-Metal Sites and Dual Adsorption

Electrocatalytic nitrate reduction reaction (EC-NITRR) shows a significant advantage for green reuse of the nitrate (NO3-) pollutant. However, the slow diffusion reaction limits the reaction rate in practical EC-NITRR, causing an unsatisfactory ammonia (NH3) yield. In this work, a multifunctional NiFe-LDH/CeO2 with the dual adsorption effect (physisorption and chemisorption) and dual-metal sites (Ce3+ and Fe2+) was fabricated by the electrodeposition method. NiFe-LDH/CeO2 performed an expected ability of enrichment for NO3- through the pseudo-first-order and pseudo-second-order kinetic models, and the polymetallic structure provided abundant sites for effective reaction of NO3-. At-0.6 V vs RHE, the ammonia (NH3) yield of NiFe-LDH/CeO2 reached 335.3 μg h-1 cm-2 and the selectivity of NH3 was 24.2 times that of NO2-. The nitrogen source of NH3 was confirmed by 15NO3- isotopic labeling. Therefore, this work achieved the recycling of the NO3- pollutant by synergy of enrichment and catalysis, providing an alternative approach for the recovery of NO3- from wastewater.

Electrochemical reduction of wastewater by non-noble metal cathodes: From terminal purification to upcycling recovery

A shift beyond conventional environmental remediation to a sustainable pollutant upgrading conversion is extremely desirable due to the rising demand for resources and widespread chemical contamination. Electrochemical reduction processes (ERPs) have drawn considerable attention in recent years in the fields of oxyanion reduction, metal recovery, detoxification and high-value conversion of halogenated organics and benzenes. ERPs also have the potential to address the inherent limitations of conventional chemical reduction technologies in terms of hydrogen and noble metal requirements. Fundamentally, mechanisms of ERPs can be categorized into three main pathways: direct electron transfer, atomic hydrogen mediation, and electrode redox pairs. Furthermore, this review consolidates state-of-the-art non-noble metal cathodes and their performance comparable to noble metals (e.g., Pd, Pt) in electrochemical reduction of inorganic/organic pollutants. To overview the research trends of ERPs, we innovatively sort out the relationship between the electrochemical reduction rate, the charge of the pollutant, and the number of electron transfers based on the statistical analysis. And we propose potential countermeasures of pulsed electrocatalysis and flow mode enhancement for the bottlenecks in electron injection and mass transfer for electronegative pollutant reduction. We conclude by discussing the gaps in the scientific and engineering level of ERPs, and envisage that ERPs can be a low-carbon pathway for industrial wastewater detoxification and valorization.

An Integrated Electrochemical System for Synergistic Cathodic Nitrate Reduction and Anodic Sulfite Oxidation

Electrochemical reduction of nitrate has broad application prospects. However, in traditional electrochemical reduction of nitrate, the low value of oxygen produced by the anodic oxygen evolution reaction and the high overpotential limit its application. Seeking a more valuable and faster anodic reaction to form a cathode-anode integrated system with nitrate reaction can effectively accelerate the reaction rate of the cathode and anode, and improve the utilization of electrical energy. Sulfite, as a pollutant after wet desulfurization, has faster reaction kinetics in its oxidation reaction compared to the oxygen evolution reaction. Therefore, this study proposes an integrated cathodic nitrate reduction and anodic sulfite oxidation system. The effect of operating parameters (cathode potential, initial NO₃^--N concentration, and initial SO₃^2--S concentration) on the integrated system was studied. Under the optimal operating parameters, the nitrate reduction rate in the integrated system reached 93.26% within 1 h, and the sulfite oxidation rate reached 94.64%. Compared with the nitrate reduction rate (91.26%) and sulfite oxidation rate (53.33%) in the separate system, the integrated system had a significant synergistic effect. This work provides a reference for solving nitrate and sulfite pollution, and promotes the application and development of electrochemical cathode-anode integrated technology.

Cu2+1O/Ag Heterostructure for Boosting the Electrocatalytic Nitrate Reduction to Ammonia Performance

Electrocatalytic nitrate reduction reaction (ENO₃RR) is an alternative, sustainable, and environmentally friendly value-added NH₃ synthesis method under ambient conditions relative to the traditional Haber-Bosch process; however, its low NH₃ yield, low Faradaic efficiency (FE), low selectivity, and low conversion rate severely restrict the development. In this work, a Cu₂₊₁O/Ag-CC heterostructured electrocatalyst was successfully fabricated by constructing a heterogeneous interface between Cu₂₊₁O and Ag for selective electrochemical nitrate-to-ammonia conversion. The construction of the heterogeneous interface effectively promotes the synergistic effect of the catalytically active components Cu₂₊₁O and Ag, which enhances the material conductivity, accelerates the interfacial electron transfer, and exposes more active sites, thus improving the performance of ENO₃RR. Such Cu₂₊₁O/Ag-CC manifests a high NH₃ yield of 2.2 mg h^-1 cm^-2 and a notable ammonia FE of 85.03% at the optimal applied potential of -0.74 V vs RHE in a relatively low concentration of 0.01 M NO₃^--containing 0.1 M KOH. Moreover, it shows excellent electrochemical stability during the cycle tests. Our study not only provides an efficient catalyst for ammonia electro-synthesis from ENO₃RR but also an effective strategy for the construction of ENO₃RR electrocatalysts for electrocatalytic applications.

Application, mechanism and prospects of Fe-based/ Fe-biochar catalysts in heterogenous ozonation process: A review

A growing number of novel organic contaminants have escalated the demands and challenges for water treatment technology. Advanced oxidation processes based on ozone have the advantage of strong oxidative capacity and higher efficiency, which have promising application prospects in the treatment of refractory organic contaminants. Biochar has attracted a lot of interest in recent years in wastewater treatment owing to its porous structure, portable preparation and outstanding stability. Moreover, iron species are widely used in catalytic ozonation owing to their magnetic polarization, vast abundance and low price. Despite a plethora of research on Fe-based catalysts in ozonation process, the heterogeneous catalytic ozonation with Fe-loaded biochar lacks a comprehensive compendium. This review intends to introduce the research progress on Fe-based catalysts and Fe-loaded biochar in heterogeneous catalytic ozonation progress, summarize and further explore the mechanisms and detection techniques of various active components in catalytic ozonation, as well as providing fresh insights for future research.