One step co-sintering process for low-cost fly ash based ceramic microfiltration membrane in oil-in-water emulsion treatment

A study on the efficient separation of oily water using mullite whiskers membrane through combined filtration and electrofiltration

This study explores the efficacy of a ceramic membrane combining filtration, electrofiltration, and backwashing for oily water treatment. A secondary mullite membrane was synthesized, showcasing high permeate flux (534 LMH), biaxial flexural strength (75.21 MPa), and cost-effectiveness. Operational parameters, set at 2 bar pressure and 0.727 m s-1 cross-flow velocity, were optimized for desirable permeate flux and oil removal rates. Critical electric field intensity (E crit) ranged from 50 to 55 V, guiding optimal voltage selection for electrofiltration. Electrokinetic phenomena, such as electrophoresis and electroosmosis, addressed fouling issues. Higher salt concentrations exacerbated fouling and reduced electric field efficiency. Energy analysis revealed potential savings, dropping from 3.88 kW h m3 without voltage to 2.71 kW h m3 at 65 V for salt-free solutions. However, higher salt concentrations increased fouling, elevating energy consumption. These findings affirm the value of affordable ceramic membranes for oily water treatment, stressing the need for parameter optimization to enhance performance and energy efficiency.

A critical review on sustainable hazardous waste management strategies: a step towards a circular economy

Globally, industrialisation and urbanisation have led to the generation of hazardous waste (HW). Sustainable hazardous waste management (HWM) is the need of the hour for a safe, clean, and eco-friendly environment and public health. The prominent waste management strategies should be aligned with circular economic models considering the economy, environment, and efficiency. This review critically discusses HW generation and sustainable management with the strategies of prevention, reduction, recycling, waste-to-energy, advanced treatment technology, and proper disposal. In this regard, the major HW policies, legislations, and international conventions related to HWM are summarised. The global generation and composition of hazardous industrial, household, and e-waste are analysed, along with their environmental and health impacts. The paper critically discusses recently adapted management strategies, waste-to-energy conversion techniques, treatment technologies, and their suitability, advantages, and limitations. A roadmap for future research focused on the components of the circular economy model is proposed, and the waste management challenges are discussed. This review stems to give a holistic and broader picture of global waste generation (from many sources), its effects on public health and the environment, and the need for a sustainable HWM approach towards the circular economy. The in-depth analysis presented in this work will help build cost-effective and eco-sustainable HWM projects.

Development of Hydrophobic Coal-Fly-Ash-Based Ceramic Membrane for Vacuum Membrane Distillation

Membrane distillation is an emerging separation technology with a high separation factor in water desalination. Ceramic membranes are increasingly used in membrane distillation because of high thermal and chemical stabilities. Coal fly ash is a promising ceramic membrane material with low thermal conductivity. In this study, three hydrophobic coal-fly-ash-based ceramic membranes were prepared for saline water desalination. The performances of different membranes in membrane distillation were compared. The effects of membrane pore size on permeate flux and salt rejection were researched. The coal-fly-ash-based membrane showed both a higher permeate flux and a higher salt rejection than the alumina membrane. As a result, using coal fly ash as the material for membrane fabrication can effectively increase the performance when applied to MD. Increasing the membrane pore size improved the permeate flux, but reduced the salt rejection. When the mean pore size increased from 0.15 μm to 1.57 μm, the water flux rose from 5.15 L·m^-2·h^-1 to 19.72 L·m^-2·h^-1, but the initial salt rejection was reduced from 99.95% to 99.87%. The hydrophobic coal-fly-ash-based membrane with a mean pore size of 0.18 μm exhibited a water flux of 9.54 L·m^-2·h^-1 and a salt rejection of higher than 98.36% in membrane distillation.

Performance of Anaerobic Membrane Bioreactor (AnMBR) with Sugarcane Bagasse Ash-based Ceramic Membrane treating Simulated Low-strength Municipal Wastewater: Effect of Operation Conditions

This study assesses the performance of waste sugarcane bagasse ash (SBA)-based ceramic membrane in anaerobic membrane bioreactor (AnMBR) treating low-strength wastewater. The AnMBR was operated in sequential batch reactor (SBR) mode at hydraulic retention time (HRT) of 24 h, 18 h, and 10 h to understand the effect on organics removal and membrane performance. Feast-famine conditions were also examined to evaluate system performance under variable influent loadings. An average removal of >90% chemical oxygen demand (COD) was obtained at each HRT and starvation periods up to 96 days did not significantly affect removal efficiency. However, feast-famine conditions affected extracellular polymeric substances (EPS) production and consequently the membrane fouling. EPS production was high (135 mg/g MLVSS) when the system was restarted at 18 h HRT after shutdown (96 days) with corresponding high transmembrane pressure (TMP) build-up; however, the EPS content stabilized at ~60-80 mg/g MLVSS after a week of operation. Similar phenomenon of high EPS and high TMP was experienced after other shutdowns (94 and 48 days) as well. Permeate flux was 8.8±0.3, 11.2±0.1 and 18.4±3.4 L/m² h at 24 h, 18 h and 10 h HRT, respectively. Filtration-relaxation (4 min - 1 min) and backflush (up to 4 times operating flux) helped control fouling rate. Surface deposits (that significantly attributed to fouling) could be effectively removed by physical cleaning, resulting in nearly complete flux recovery. Overall, SBR-AnMBR system equipped with waste-based ceramic membrane appears promising for treatment of low-strength wastewater with disruptions in feeding.

SUPPLEMENTARY INFORMATION

The online version contains supplementary material available at 10.1007/s11270-023-06173-3.

Cost and efficiency perspectives of ceramic membranes for water treatment

More robust ceramic membranes with tailorable structures and functions are increasingly employed for water treatment, particularly in some harsh applications for their ultra-long service lifespan due to their high mechanical, structural, chemical and thermal stability and anti-fouling properties. Decreasing cost and enhancing efficiency are two key but quite challenging application-oriented issues for broader and larger-scale engineering application of current ceramic membranes, and are required to make ceramic membranes a highly efficient and economic water treatment technique. In this review, we critically discuss these two significant concerns of both cost and efficiency for water treatment ceramic membranes, focusing on an overview of various advanced strategies and mechanism insights. A brief up-to-date discussion is first introduced about recent developments of ceramic membranes covering the major advances of novel membranes and applications. Then some promising strategies for decreasing the cost of ceramic membranes are discussed, including membrane material cost and processing cost. To fully address the issue of moderate efficiency with single separation function, valuable and considerable insights are provided into recent major progress and mechanism understandings in application with other unit processes, such as advanced oxidation and electrochemistry techniques, to significantly enhance treatment efficiency. Subsequently, a review of recent ceramic membrane applications emphasizing harsh operating environments is presented, such as oil-water separation, saline water, refractory organic and emerging contaminant wastewater treatment. Finally, engineering application, conclusions, and future perspectives of ceramic membrane for water treatment applications are critically discussed offering new insight based on understanding the issues of cost and efficiency.

Treatment of oily wastewaters by highly porous whisker-constructed ceramic membranes: Separation performance and fouling models

Efficient treatment of challenging oily emulsion wastewater can alleviate water pollution to provide more chances for water reuse and resource recovery. Despite their promising application potential, conventional porous ceramic membranes have challenging bottleneck issues such as high cost and insufficient permeance. This study presents a new strategy for highly efficient treatment of not only synthetic but real oily emulsions via unexpensive whisker-constructed ceramic membranes, exhibiting exceptional permeance and less energy input. Compared with common ceramic membranes, such lower-cost mullite membranes with a novel whisker-constructed structure show higher porosity and water permeance, and better surface oleophobicity in water. Treatment performance such as permeate flux and oil rejection was explored for the oily emulsions with different properties under key operating parameters. Furthermore, classical Hermia models were used to reveal membrane fouling mechanism to well understand the microscopic interactions between emulsion droplets and membrane interface. Even for real acidic oily wastewater, such membranes also exhibit high permeance and less energy consumption, outperforming most state-of-the-art ceramic membranes. This work provides a new structure concept of highly permeably whisker-constructed porous ceramic membranes that can efficiently enable more water separation applications.

Process intensification through waste fly ash conversion and application as ceramic membranes: A review

Improper disposal of huge quantities of fly ash generated by thermal power plants and few other industries contributes to both air and water pollution, and therefore, recent advancements in research are focused toward utilizing this waste material in fabricating useful membranes. This article presents an overview of various methods used to fabricate fly ash-based membranes and critical parameters affecting the same. Fly ash-based membranes also act as the support for fabricating composite membranes and therefore, different means of coating the support membranes are discussed in this paper. Among various methods of membrane fabrication, extrusion method can be considered for bulk production of membranes, which is a pre-requisite for industrial implementation. The article also throws light on a wide range of wastewater that have been successfully treated using these fly ash-based ceramic membranes. However, the use of these membranes should be avoided in acidic solutions as it may cause leaching of heavy metals present in fly ash, causing health hazards. Most of these membranes function on the basis of size exclusion principle, whereas membranes with charge-based separation are also well known. Both of these types of membranes are discussed in this work. Utilization of fly ash-based membranes in separation processes not only reduce the cost associated with the process, but will also intensify the process through various other means such as reduced energy consumption, environmental safety and so on. Thus, the main focus of this review is to present the readers with development and important future directions in this research topic.

Influence of the Pyrolysis Temperature and TiO2-Incorporation on the Properties of SiOC/SiC Composites for Efficient Wastewater Treatment Applications

This study focuses on the development of porous ceramer and SiOC composites which are suitable for microfiltration applications, using a mixture of polysiloxanes as the preceramic precursor. The properties of the membranes—such as their pore size, hydrophilicity, specific surface area, and mechanical resistance—were tailored in a one-step process, according to the choice of pyrolysis temperatures (600–1000 °C) and the incorporation of micro- (SiC) and nanofillers (TiO2). Lower pyrolysis temperatures (<700 °C) allowed the incorporation of TiO2 in its photocatalytically active anatase phase, enabling the study of its photocatalytic decomposition. The produced materials showed low photocatalytic activity; however, a high adsorption capacity for methylene blue was observed, which could be suitable for dye-removal applications. The membrane performance was evaluated in terms of its maximum flexural strength, water permeation, and separation of an oil-in-water emulsion. The mechanical resistance increased with an increase of the pyrolysis temperature, as the preceramic precursor underwent the ceramization process. Water fluxes varying from 2.5 to 370 L/m2·h (2 bar) were obtained according to the membrane pore sizes and surface characteristics. Oil-rejection ratios of 81–98% were obtained at an initial oil concentration of 1000 mg/L, indicating a potential application of the produced PDC membranes in the treatment of oily wastewater.

Effect of Dolomite Addition on Fly Ash Based Ceramic Membrane to Reduce COD and BOD of Liquid Waste

Ceramic membrane technology plays an essential role in separation fields such as wastewater treatment. Fly ash as a membrane material has proven to be very effective for many separation processes, including water and air purification, as well as industrial and environmental resource recovery. This study aims to develop a microfiltration ceramic membrane based on fly ash with the addition of dolomite. The synthesized ceramic membranes were then characterized using XRD, SEM, and TGA. Ceramic membranes are used to reduce COD and BOD levels in tofu industrial wastewater. The results showed that the value of membrane porosity tends to increase with the addition of dolomite 0% (D0) to 30% (D30). The increase in the porosity value in the membrane was followed by a decrease in the average pore size, namely 1.6994 m at D0 and 1.1730 m at D30. The membrane with 30% dolomite composition has the best mechanical properties with a compressive strength of 35.29 MPa and superior thermal resistance. This is very beneficial for the use of membranes in the long term. Meanwhile, the membrane filtration ability and the ability of the membrane to reduce COD and BOD levels of waste increased with the addition of dolomite from 0% to 30%. However, the decrease in COD and BOD was smaller in the membrane with 45% dolomite. D30 membrane can reduce COD 80% and BOD up to 71.44%. D30 membrane is the most effective fly ash and dolomite composition in forming pores on the membrane with the best COD and BOD reduction performance.

A State-of-the-Art Review on Innovative Geopolymer Composites Designed for Water and Wastewater Treatment

There is nothing more fundamental than clean potable water for living beings next to air. On the other hand, wastewater management is cropping up as a challenging task day-by-day due to lots of new additions of novel pollutants as well as the development of infrastructures and regulations that could not maintain its pace with the burgeoning escalation of populace and urbanizations. Therefore, momentous approaches must be sought-after to reclaim fresh water from wastewaters in order to address this great societal challenge. One of the routes is to clean wastewater through treatment processes using diverse adsorbents. However, most of them are unsustainable and quite costly e.g. activated carbon adsorbents, etc. Quite recently, innovative, sustainable, durable, affordable, user and eco-benevolent Geopolymer composites have been brought into play to serve the purpose as a pretty novel subject matter since they can be manufactured by a simple process of Geopolymerization at low temperature, lower energy with mitigated carbon footprints and marvellously, exhibit outstanding properties of physical and chemical stability, ion-exchange, dielectric characteristics, etc., with a porous structure and of course lucrative too because of the incorporation of wastes with them, which is in harmony with the goal to transit from linear to circular economy, i.e., "one's waste is the treasure for another". For these reasons, nowadays, this ground-breaking inorganic class of amorphous alumina-silicate materials are drawing the attention of the world researchers for designing them as adsorbents for water and wastewater treatment where the chemical nature and structure of the materials have a great impact on their adsorption competence. The aim of the current most recent state-of-the-art and scientometric review is to comprehend and assess thoroughly the advancements in geo-synthesis, properties and applications of geopolymer composites designed for the elimination of hazardous contaminants viz., heavy metal ions, dyes, etc. The adsorption mechanisms and effects of various environmental conditions on adsorption efficiency are also taken into account for review of the importance of Geopolymers as most recent adsorbents to get rid of the death-defying and toxic pollutants from wastewater with a view to obtaining reclaimed potable and sparkling water for reuse offering to trim down the massive crisis of scarcity of water promoting sustainable water and wastewater treatment for greener environments. The appraisal is made on the performance estimation of Geopolymers for water and wastewater treatment along with the three-dimensional printed components are characterized for mechanical, physical and chemical attributes, permeability and Ammonium (NH4+) ion removal competence of Geopolymer composites as alternative adsorbents for sequestration of an assortment of contaminants during wastewater treatment.

State-of-the-Art Ceramic Membranes for Oily Wastewater Treatment: Modification and Application

Membrane filtration is considered to be one of the most promising methods for oily wastewater treatment. Because of their hydrophilic surface, ceramic membranes show less fouling compared with their polymeric counterparts. Membrane fouling, however, is an inevitable phenomenon in the filtration process, leading to higher energy consumption and a shorter lifetime of the membrane. It is therefore important to improve the fouling resistance of the ceramic membranes in oily wastewater treatment. In this review, we first focus on the various methods used for ceramic membrane modification, aiming for application in oily wastewater. Then, the performance of the modified ceramic membranes is discussed and compared. We found that, besides the traditional sol-gel and dip-coating methods, atomic layer deposition is promising for ceramic membrane modification in terms of the control of layer thickness, and pore size tuning. Enhanced surface hydrophilicity and surface charge are two of the most used strategies to improve the performance of ceramic membranes for oily wastewater treatment. Nano-sized metal oxides such as TiO2, ZrO2 and Fe2O3 and graphene oxide are considered to be the potential candidates for ceramic membrane modification for flux enhancement and fouling alleviation. The passive antifouling ceramic membranes, e.g., photocatalytic and electrified ceramic membranes, have shown some potential in fouling control, oil rejection and flux enhancement, but have their limitations.

Enhanced Performance of Fly Ash-Based Supports for Low-Cost Ceramic Membranes with the Addition of Bauxite

Support is a necessary foundation for ceramic membranes to achieve high performance. Finding the optimum balance between high performance and low cost is still a significant challenge in the fabrication of ceramic supports. In this study, low-cost fly ash-based ceramic supports with enhanced performance were prepared by the addition of bauxite. The pore structure, mechanical strength, and shrinkage of fly ash/bauxite supports could be tuned by optimizing the bauxite content and sintering temperature. When the sintering temperature and bauxite content were controlled at 1300 °C and 40 wt%, respectively, the obtained membrane supports exhibited a high pure water permeance of approximately 5.36 m³·m^-2·h^-1·bar^-1 and a high bending strength of approximately 69.6 MPa. At the same time, the optimized ceramic supports presented a typical mullite phase and excellent resistance to acid and alkali. This work provides a potential route for the preparation of ceramic membrane supports with characteristics of low cost and high performance.

Recent developments in porous ceramic membranes for wastewater treatment and desalination: A review

The development of membrane technology has proved vital in providing a sustainable and affordable supply of clean water to address the ever-increasing demand. Though liquid separation applications have been still dominated by polymeric membranes, porous ceramic membranes have gained a commercial foothold in microfiltration (MF) and ultrafiltration (UF) applications due to their hydrophilic nature, lower fouling, ease of cleaning, reliable performance, robust performance with harsh feeds, relative insensitivity to temperature and pH, and stable long-term flux. The enrichment of research and development on porous ceramic membranes extends its focus into advanced membrane separation technologies. The latest emerging nanofiltration (NF) and membrane distillation (MD) applications have witnessed special interests in constructing porous membrane with hydrophilic/functional/hydrophobic properties. However, NF and MD are relatively new, and many shortcomings must be addressed to compete with their polymeric counterparts. For the last three years (2018-2020), state-of-the-art literature on porous ceramic membranes has been collected and critically reviewed. This review highlights the efficiency (permeability, selectivity, and antifouling) of hydrophilic porous ceramic membranes in a wide variety of wastewater treatment applications and hydrophobic porous ceramic membranes in membrane distillation-based desalination applications. A significant focus on pores characteristics, pore sieving phenomenon, nano functionalization, and synergic effect on fouling, the hydrophilic porous ceramic membrane has been discussed. In another part of this review, the role of surface hydrophobicity, water contact angle, liquid entry pressure (LEP), thermal properties, surface micro-roughness, etc., has been discussed for different types of hydrophobic porous ceramic membranes -(a) metal-based, (b) silica-based, (c) other ceramics. Also, this review highlights the potential benefits, drawbacks, and limitations of the porous membrane in applications. Moreover, the prospects are emphasized to overcome the challenges in the field.

Overcoming the Trade-off between Water Permeation and Mechanical Strength of Ceramic Membrane Supports by Interfacial Engineering

Porous ceramic membrane supports with high mechanical strength and permeation are required for highly permeable ceramic membranes. The water permeation of a ceramic membrane support is largely dependent on its level of open porosity, which can be however generally detrimental to the mechanical strength. In this work, low-cost kaolin nanoflakes were rationally composited with coarse alumina particles, and multichannel flat-sheet ceramic supports were successfully fabricated by extrusion and subsequent partial sintering. The macroscopic properties, microstructure characteristics, permeability, and mechanical strength of the ceramic membrane supports were systematically established and comprehensively studied. The incorporation of kaolin nanoflakes effectively reduced the sintering temperature to about 1200 °C. An interesting evolution of the pore structure was evidenced with the increase in sintering temperature. Interestingly, the porous ceramic supports prepared at 1400 °C with a nominal pore size of 1.47 μm showed the highest water permeability of 9911.9 ± 357.5 LMHB, and at the same time the flexural strength reached 109.6 ± 4.6 MPa. The much improved permeability was attributed to the unique multilevel pore structures, and the enhanced flexural strength mainly originated from the strongly interfacial bonding, as evidenced by the trans-granular fracture behavior. Also, the ceramic membrane supports exhibited excellent chemical resistance and good removal efficiency for oily wastewater. This work highlights the significant role of interfacial engineering in simultaneously improving the water permeation and mechanical strength, thereby overcoming their trade-off in porous ceramic membrane supports.

Study of the permeability of tubular mineral membranes: application to wastewater treatment

This research work opens up the possibility of developing tubular mineral membranes from Moroccan clay powders and their use in water permeability tests and wastewater treatment. The aim is to show the possibility of using clay as a low-cost raw material for the production of ceramic membranes with high mechanical and chemical performances. In a first step, we developed ceramic membranes by extruding a prepared plastic paste with the addition of an optimized amount of wood powder as organic matter (OM) to improve the porosity characteristics of the final products after firing. Several parameters are controlled such as the chemical and mineralogical composition of the starting clay powder, the granulometry and the final sintering temperature. The effect of sintering temperature in the range from 800 to 1000 °C, and OM addition (5, 10, 15wt%) on tubular membrane properties such as mechanical and chemical resistance, porosity and permeability were investigated. It was found that the incorporation of OM in the raw clay enhance the pore volume and the permeate flux but it was also accompanied by a decrease in mechanical strength. The membrane sintered at 1000 °C with 15wt% of OM is considered as optimized membrane and it was applied for the second stage of this work. This stage concerns the treatment of wastewater from a thermal complex located 12 km south of the city of Meknes, Morocco, through a treatment by a biological disk microstation. The filtrate obtained then undergoes tangential filtration by the membranes elaborated and optimized following the evolution of the pollution parameters. Based on physicochemical and biological analyses of wastewater after treatment by the coupled system, the membranes obtained have a good permeability and an excellent pollution removal performance.

Nanoparticles functionalized ceramic membranes: fabrication, surface modification, and performance

Membrane technologies are used intensively for desalination and wastewater treatment. Water filtration using ceramic membranes exhibited high performance compared with polymeric membranes due to various properties such as high resistance to fouling, permeability, rejection rate, and chemical stability. Recently, the performance of nanocomposite ceramic membranes was improved due to the development in nanotechnology. This article focusses on the development of porous ceramic membranes and nanomaterial functionalized ceramic membranes for water filtration applications. At the beginning, various fabrication methods of ceramic membranes were described, and the effect of surface modification techniques on the membrane intrinsic properties was reviewed. Then, the performance of nanoparticles functionalized ceramic membranes was evaluated in terms of physicochemical properties, rejection rate, and water permeability. This work can help new entrants and established researchers to become familiar with the current challenges and developments of nanoparticle-incorporated ceramic membranes for water filtration applications.

An effective method for improving the permeation flux of a ceramic membrane: Single-matrix spherical ceramic membrane

A single-matrix hydrophobic ceramic membrane (HCM) was prepared via gel-casting and membrane grafting. Fly ash cenospheres and 1H,1H,2H,2H-perfluorooctyl trichlorosilane were used as the single-matrix material. The results showed that when the sintering temperature was 1300℃, the porosity was 75.56 %, and flexural strength was 11.1 MPa; this means that the material meets the requirements for mechanical properties. After grafting 1H,1H,2H,2H-perfluorooctane trichlorosilane, the Si-CH₃ peak increased and the Si-OH peak was weaker. Also, the contact angle of the droplet increased from 56° to 126°, and this indicates that the droplet was successfully chemically adsorbed to the surface of the ceramic membrane. The results of computational fluid dynamics simulation show that a gaussian spherical wall greatly improved the permeation flux of foamed ceramic membranes, and the permeation flux of the microchannel increased by 26.5 %∼76.2 % at the same transmembrane pressure. Pure water permeation flux and heavy metal adsorption experiments shows excellent high permeation flux and satisfactory heavy metal adsorption performance of HCM. From the perspective of membrane cost, HCM is suitable to be promoted. In summary, HCM has the potential for commercial application.

Cytotoxic aquatic pollutants and their removal by nanocomposite-based sorbents

Water is an extremely essential compound for human life and, hence, accessing drinking water is very important all over the world. Nowadays, due to the urbanization and industrialization, several noxious pollutants are discharged into water. Water pollution by various cytotoxic contaminants, e.g. heavy metal ions, drugs, pesticides, dyes, residues a drastic public health issue for human beings; hence, this topic has been receiving much attention for the specific approaches and technologies to remove hazardous contaminants from water and wastewater. In the current review, the cytotoxicity of different sorts of aquatic pollutants for mammalian is presented. In addition, we will overview the recent advances in various nanocomposite-based adsorbents and different approaches of pollutants removal from water/wastewater with several examples to provide a backdrop for future research.

Hazardous wastes treatment technologies

A review of the literature published in 2019 on topics related to hazardous waste management in water, soils, sediments, and air. The review covered treatment technologies applying physical, chemical, and biological principles for the remediation of contaminated water, soils, sediments, and air. PRACTICAL POINTS: This report provides a review of technologies for the management of waters, wastewaters, air, sediments, and soils contaminated by various hazardous chemicals including inorganic (e.g., oxyanions, salts, and heavy metals), organic (e.g., halogenated, pharmaceuticals and personal care products, pesticides, and persistent organic chemicals) in three scientific areas of physical, chemical, and biological methods. Physical methods for the management of hazardous wastes including general adsorption, sand filtration, coagulation/flocculation, electrodialysis, electrokinetics, electro-sorption ( capacitive deionization, CDI), membrane (RO, NF, MF), photocatalysis, photoelectrochemical oxidation, sonochemical, non-thermal plasma, supercritical fluid, electrochemical oxidation, and electrochemical reduction processes were reviewed. Chemical methods including ozone-based, hydrogen peroxide-based, potassium permanganate processes, and Fenton and Fenton-like process were reviewed. Biological methods such as aerobic, anoxic, anaerobic, bioreactors, constructed wetlands, soil bioremediation and biofilter processes for the management of hazardous wastes, in mode of consortium and pure culture were reviewed. Case histories were reviewed in four areas including contaminated sediments, contaminated soils, mixed industrial solid wastes and radioactive wastes.

Study on the Preparation and Properties of Talcum-Fly Ash Based Ceramic Membrane Supports

Ceramic membrane method for moisture recovery from flue gas of thermal power plants is of considerable interest due to its excellent selection performance and corrosion resistance. However, manufacturing costs of commercial ceramic membranes are still relatively expensive, which promotes the development of new methods for preparing low-cost ceramic membranes. In this study, a method for the preparation of porous ceramic membrane supports is proposed. Low-cost fly ash from power plants is the main material of the membrane supports, and talcum is the additive. The fabrication process of the ceramic membrane supports is described in detail. The properties of the supports were fully characterized, including surface morphology, phase composition, pore diameter distribution, and porosity. The mechanical strength of the supports was measured. The obtained ceramic membrane supports displays a pore size of about 5 μm and porosity of 37.8%. Furthermore, the water recovery performance of the supports under different operating conditions was experimentally studied. The experimental results show that the recovered water flux varies with operating conditions. In the study, the maximum recovered water flux reaches 5.22 kg/(m²·h). The findings provide a guidance for the ceramic membrane supports application of water recovery from flue gas.

Fabrication and Characterization of Ice Templated Membrane Supports from Portland Cement

Porous ceramic membranes for aqueous microfiltration and ultrafiltration processes suffer from the high-costs of material and processing. The latter is mainly due to the high-temperature sintering step. In this work, cement-based membrane supports from ultrafine Portland cement are studied as a low-cost alternative to traditional oxidic ceramic supports. An environmentally friendly freeze-casting fabrication route is applied for the fabrication of porous membrane supports. Cement membrane supports are becoming mechanically stabile after hydration reaction of cement with water, which does not require any high-temperature sintering step as in a conventional ceramic membrane fabrication process. This fabrication route, which is sintering-free, decreases the cost and environmental impact of the membrane fabrication process by eliminating extra energy consumption step during sintering. The Archimedes method, scanning electron microscopy (SEM), micro-computed tomographic (µCT), and mercury porosimetry characterize the membrane supports in respect to open porosity, pore size distribution, morphology, and connectivity. The flexural strength of the 3 mm thick membranes is in the range from 1 to 6 MPa, as obtained by the ring-on-ring tests. The obtained membrane supports possess porosity in the range between 48 and 73% depending on fabrication conditions (cooling rate and the solid content, as determined by Archimedes method enabling water flux in the range between 79 and 180 L/(h·m²) at 0.5 bar transmembrane pressure difference and 3 mm membrane thickness.

Defective analcime/geopolymer composite membrane derived from fly ash for ultrafast and highly efficient filtration of organic pollutants

Nanofiltration membranes (NFMs) are of great interest for water purification attributed by their excellent performance, while the high fabrication cost greatly limits their use. Herein, an ultra-low-cost zeolite-based NFM was developed by a simple hydrothermal method using fly ash as the raw material and used for the high-efficiency filtration of organic pollutants from wastewater. The as-obtained zeolite membrane was composed of crystalline analcime (ANA) type zeolite and amorphous geopolymer (GP) composite. Benefiting from the defects introduced large cavities and microporous channels in ANA, the ANA/GP composite membrane with a thickness of ∼60 μm exhibited permeation rates as high as 340-440 L/(m²·h·MPa), and the rejection rates are up to 97 % towards methylene blue. Moreover, the fabrication cost of the ANA/GP membrane is only $31.8/m², far lower than the reported efficient NFMs. The development of the ANA/GP-NFM paves the way for developing commercially applicable membranes for organics separation and water purification.

Self-Cleaning Nanofiltration Membranes by Coordinated Regulation of Carbon Quantum Dots and Polydopamine

Performance declination of nanofiltration (NF) membranes caused by concentration polarization (CP) and membrane fouling has severely restricted their practical application in many fields. This work reports the construction of a novel interlayer between the substrate and the selective layer of conventional composite membranes by coordinating regulation of carbon quantum dots (CQDs) and polydopamine (PDA). Unlike traditional methods that treat CP and fouling separately, the new strategy grants the membrane with dual functions at one time. First, the insertion of the PDA-CQDs layer reformulates the interfacial polymerization process that reduces the solute transport resistance and mitigates the CP issue. Second, the sandwiched photoactive CQDs can degrade organic molecules adsorbed on the membrane surface under visible light, which is promising for low-cost fouling remediation. This study may offer valuable insights into the preparation of durable self-cleaning NF membranes for the effective treatment of complex wastewater in various industries.

Comparison of the adsorption behaviors for methylene blue on two renewable gels with different physical state

High removal efficiency and excellent recyclability are the fundamental qualities that an outstanding adsorbent used for organic dye removal should possess. In this study, two recyclable gels (sodium alginate/Ca/fiber: SCFA hydrogels; cellulose nanofiber/chitosan: CNFCS aerogels) were successfully fabricated using the facile method. Additionally, the as-prepared adsorbents were investigated using a series of characterizations. The adsorption behavior and anti-interference performance of the synthesized gels were compared by choosing methylene blue (MB) as the model pollutant. The kinetic behavior of the gels towards MB was consistent with the pseudo first-order model, and the SCFA hydrogels reached adsorption equilibrium faster than the CNFCS aerogels. The maximum adsorption capacity of MB on the SCFA hydrogels and CNFCS aerogels was 1335.0 and 164.5 mg g^-1 (pH = 7.0, dosage: 0.5 g/L; initial concentration from 15 to 180 mg L^-1), respectively. More specifically, we found that the co-existing anions had different effects on MB adsorption over the gels used for MB removal. Furthermore, for the SCFA hydrogels, co-existing natural organic matter (NOM) at low concentrations enhanced MB adsorption, and then stabilized as the concentration of NOM increased. However, this increasing trend was not observed for MB adsorption on CNFCS aerogels; these gels exhibited a slight decrease at first, and then showed no change. Nevertheless, both the gels exhibited superior regeneration and recycling abilities.

Materials and Applications for Low-Cost Ceramic Membranes

In water treatment applications, the use of ceramic membranes is associated with numerous advantages relative to polymer-based filtration systems. High-temperature stability, fouling resistance, and low maintenance requirements contribute to lower lifecycle costs in such systems. However, the high production costs of most commercially available ceramic membranes, stemming from raw materials and processing, are uneconomical for such systems in most water treatment applications. For this reason, there is a growing demand for new ceramic membranes based on low-cost raw materials and processes. The use of unrefined mineral feedstocks, clays, cement, sands, and ash as the basis for the fabrication of ceramic membranes offers a promising pathway towards the obtainment of effective filtration systems that can be economically implemented in large volumes. The design of effective ceramic filtration membranes based on low-cost raw materials and energy-efficient processes requires a balance of pore structure, mass flow, and robustness, all of which are highly dependent on the composition of materials used, the inclusion of various pore-forming and binding additives, and the thermal treatments to which membranes are subjected. In this review, we present recent developments in materials and processes for the fabrication of low-cost membranes from unrefined raw materials, including clays, zeolites, apatite, waste products, including fly ash and rice husk ash, and cement. We examine multiple aspects of materials design and address the challenges relating to their further development.

Possible applications of coal fly ash in wastewater treatment

Management of coal fly ash as a particulate byproduct of coal burning has become an issue to be solved right away due to environmental concerns related to soil, water, and air pollution. Many attempts have been made by researchers for the conversion of coal fly ash into useful products while searching feasible avenues for its sustainable utilization. Wastewater remediation using coal fly ash is one such attempt solving both waste management and water quality issues. The characteristics like morphology, surface area, porosity, and chemical composition (silica, alumina, iron oxide, titania, etc.) make coal fly ash amenable material for potential application in wastewater treatment. Few reports have summarized the coal fly ash utilization in wastewater treatment but solely discussed the adsorption. Besides adsorption, the current paper aims to highlight the possibilities of using coal fly ash in wastewater treatment by different technologies that extend the utilization scope in the domains of filtration, Fenton process, photocatalysis, and coagulation. The promising use of coal fly ash as an adsorbent, membrane filter, Fenton catalyst, photocatalyst, and as an integral part of these structures is reviewed. Finally, the current trends and future prospects on utilization modes of coal fly ash in wastewater treatment are stated.