Vortex fluidic promoted Diels–Alder reactions in an aqueous medium

High-Shear Enhancement of Biginelli Reactions in Macromolecular Viscous Media

Chemical reactions and transformations in non-traditional vessels have gained significant interest in recent years. Flow chemistry, with its advantages in mixing, mass transfer, scalability, and automation, is a driving force behind this paradigm shift. In particular, the Vortex Fluidic Device (VFD) has emerged as a versatile tool across various applications, from organic synthesis to materials science. In this study, the role of the VFD in performing the Biginelli reaction, a multicomponent reaction widely used in pharmaceutical and polymer science, for a post-polymerization modification is explored. By conducting the Biginelli reaction in the VFD, rapid product formation with low catalyst loading and without the need for high temperatures is achieved. However, the critical need to understand and know solution viscosity, especially within the context of modifying macromolecules is highlighted.

Diels-Alder Cycloaddition Reactions in Sustainable Media

Diels-Alder cycloaddition reaction is one of the most powerful strategies for the construction of six-membered carbocyclic and heterocyclic systems, in most cases with high regio- and stereoselectivity. In this review, an insight into the most relevant advances on sustainable Diels-Alder reactions since 2010 is provided. Various environmentally benign solvent systems are discussed, namely bio-based derived solvents (such as glycerol and gluconic acid), polyethylene glycol, deep eutectic solvents, supercritical carbon dioxide, water and water-based aqueous systems. Issues such as method's scope, efficiency, selectivity and reaction mechanism, as well as sustainability, advantages and limitations of these reaction media, are addressed.

Four component Passerini polymerization of bulky monomers under high shear flow

We introduce a four component Passerini polymerization utilizing sterically bulky isocyanide monomers. Under typical Passerini conditions, bulky isocyanides do not react within standard Passerini reaction timescales (hours). We overcome this challenge via the unique physiochemical conditions present in a vortex fluidic device, reducing the reaction time to 2 h on average. Under these high-shear thin-film conditions, bulky isocyanides are readily incorporated into the multicomponent polymerization without the need of high-pressure or temperature. Finally, we demonstrate that the four component approach using functional cyclic anhydrides allows for post-polymerization modification.

Vortex fluidic mediated synthesis of polysulfone

Polysulfone (PSF) was prepared under high shear in a vortex fluidic device (VFD) operating in confined mode, and its properties compared with that prepared using batch processing. This involved reacting the pre-prepared disodium salt of bisphenol A (BPA) with a 4,4'-dihalodiphenylsulfone under anhydrous conditions. Scanning electron microscopy (SEM) established that in the thin film microfluidic platform, the PSF particles are sheet-like, for short reaction times, and fibrous for long reaction times, in contrast to spherical like particles for the polymer prepared using the conventional batch synthesis. The operating parameters of the VFD (rotational speed of the glass tube, its tilt angle and temperature) were systematically varied for establishing their effect on the molecular weight (M w), glass transition temperature (T g) and decomposition temperature, featuring gel permeation chromatography (GPC), differential scanning calorimetry (DSC) and thermal gravimetric analysis (TGA) respectively. The optimal VFD prepared PSF was obtained at 6000 rpm rotational speed, 45° tilt angle and 160 °C, for 1 h of processing with M w ∼10 000 g mol-1, T g ∼158 °C and decomposition temperature ∼530 °C, which is comparable to the conventionally prepared PSF.

Vortex Fluidic Chemical Transformations

Driving chemical transformations in dynamic thin films represents a rapidly thriving and diversifying research area. Dynamic thin films provide a number of benefits including large surface areas, high shearing rates, rapid heat and mass transfer, micromixing and fluidic pressure waves. Combinations of these effects provide an avant-garde style of conducting chemical reactions with surprising and unusual outcomes. The vortex fluidic device (VFD) has proved its capabilities in accelerating and increasing the efficiencies of numerous organic, materials and biochemical reactions. This Minireview surveys transformations that have benefited from VFD-mediated processing, and identifies concepts driving the effectiveness of vortex-based dynamic thin films.

Shear Stress Induced Fabrication of Dandelion-Shaped Lanthanide Phosphate Nanoparticles

Lanthanide phosphate nanoparticles were co-precipitated under continuous flow in a vortex fluidic device in the presence of polyvinylpyrrolidone (PVP) of different molecular weights and at varying rotational speeds and tilt angles. Dandelion-shaped lanthanide phosphate particles were produced at rotation speeds of 5000 rpm and 7000 rpm. In contrast, individual rods formed at 9000 rpm. Transition electron microscope images reveal changes in morphology of the dandelion-shaped nanoparticles with changes in the chain length of PVP or tilt angle of the tube of the vortex fluidic device. These morphological changes are likely to arise from different wrapping and aggregation of the nanoparticles induced by the PVP polymer under shear.

Vortex fluidics synthesis of polymer coated superparamagnetic magnetite nanoparticles

Polymer coated superparamagnetic magnetite nanoparticles with improved magnetic properties are accessible under continuous flow conditions within a vortex fluidic device.

Towards aryl C-N bond formation in dynamic thin films

C-N bond forming reactions are important in organic chemistry. A thin film microfluidic vortex fluidic device (VFD) operating under confined mode affords N-aryl compounds from 2-chloropyrazine and the corresponding amine, without the need for a transition metal catalyst.

Rapid Vortex Fluidics: Continuous Flow Synthesis of Amides and Local Anesthetic Lidocaine

Thin film flow chemistry using a vortex fluidic device (VFD) is effective in the scalable acylation of amines under shear, with the yields of the amides dramatically enhanced relative to traditional batch techniques. The optimized monophasic flow conditions are effective in ≤80 seconds at room temperature, enabling access to structurally diverse amides, functionalized amino acids and substituted ureas on multigram scales. Amide synthesis under flow was also extended to a total synthesis of local anesthetic lidocaine, with sequential reactions carried out in two serially linked VFD units. The synthesis could also be executed in a single VFD, in which the tandem reactions involve reagent delivery at different positions along the rapidly rotating tube with in situ solvent replacement, as a molecular assembly line process. This further highlights the versatility of the VFD in organic synthesis, as does the finding of a remarkably efficient debenzylation of p-methoxybenzyl amines.

Microencapsulation of bacterial strains in graphene oxide nano-sheets using vortex fluidics

Microencapsulation of bacterial cells with different shapes in graphene oxide (GO) layers is effective using a vortex fluidic device, with the bacterial cells showing restricted cellular growth with their biological activity sustained.

Continuous flow vortex fluidic synthesis of silica xerogel as a delivery vehicle for curcumin

Sol–gel synthesis of silica xerogel using a continuous flow vortex fluidic device at room temperature is effective in direct incorporation of preformed curcumin particles, which has antimicrobial activity against Staphylococcus aureus.

Rapid high conversion of high free fatty acid feedstock into biodiesel using continuous flow vortex fluidics

Rapid reduction of free fatty acids in biodiesel feedstock: the rapid conversion of problematic free fatty acids in bio-oils has been achieved using room temperature, environmentally benign vortex fluidic flow chemistry.

Continuous flow vortex fluidic production of biodiesel

Vortex fluidic synthesis of biodiesel from sunflower oil under continuous flow at room temperature, with spontaneous phase separation.