Ultrasonic coal washing to leach alkali elements from coals

Effect of ultrasound power on HCl leaching kinetics of impurity removal of aphanitic graphite

This study aimed to investigate the effect of ultrasonic power and temperature on the impurity removal rate during conventional and ultrasonic-assisted leaching of aphanitic graphite. The results showed that the ash removal rate increased gradually (∼50 %) with the increase in ultrasonic power and temperature but deteriorated at high power and temperature. The unreacted shrinkage core model was found to fit the experimental results better than other models. The Arrhenius equation was used to calculate the finger front factor and activation energy under different ultrasonic power conditions. The ultrasonic leaching process was significantly influenced by temperature, and the enhancement of the leaching reaction rate constant by ultrasound was mainly reflected in the increase of the pre-exponential factor A. Ultrasound treatment improved the efficiency of impurity mineral removal by destroying the inert layer formed on the graphite surface, promoting particle fragmentation, and generating oxidation radicals. The poor reactivity of hydrochloric acid with quartz and some silicate minerals is a bottleneck limiting the further improvement of impurity removal efficiency in ultrasound-assisted aphanitic graphite. Finally, the study suggests that introducing fluoride salts may be a promising method for deep impurity removal in the ultrasound-assisted hydrochloric acid leaching process of aphanitic graphite.

Hydrothermal carbonization of food waste after oil extraction pre-treatment: Study on hydrochar fuel characteristics, combustion behavior, and removal behavior of sodium and potassium

This study aims to convert oil extracted food waste (OEFW) into hydrochar as potential solid fuel via hydrothermal carbonization (HTC) process. The effect of HTC temperature and residence time on the physicochemical characteristic, combustion behavior, and the removal behavior of sodium and potassium were evaluated. The raw OEFW material was successfully converted into energy densified hydrochar with higher high heating value (HHV) (21.13-24.07 MJ/kg) and higher fuel ratio (0.112-0.146). In addition, carbon content in hydrochar increased to 46.92-51.82% after HTC at various operating conditions. Compared with OEFW, the hydrochar had more stable and longer combustion process with the higher ignition temperature and burnout temperature. Besides, the HTC process showed high removal rates of sodium and potassium. It was found that the HTC temperature resulted in a significant reduction of sodium and potassium in hydrochar as compared to the residence time. The highest removal rate of sodium (70.98%) and potassium (84.05%) was obtained. Overall, the results show that the HTC is a promising alternative for conventional technologies (e.g., incineration and landfill) for treatment and energy conversion of OEFW.

Utilisation of ultrasonic treatment to improve the soil amelioration property of coal fly ash

Environment-friendly disposal of coal fly ash (CFA) is essential for sustainable development and cleaner production of electricity in thermal power plants. Although CFA has been employed for soil amelioration, direct application of CFA to soil may pose risks such as heavy metal contamination. This study investigated recycling of CFA through a novel method, which employs the ultrasonic treatment of CFA before its application. Physico-chemical properties of refuse dump soil and CFA were analysed. Subsequently, the effect of ultrasonic treatment on the physico-chemical properties of CFA was investigated. Different ultrasonic parameters (ultrasonic frequency, time interval, and temperature) were studied using response surface methodology. Finally, plant growth experiments were conducted to verify the feasibility of using ultrasonically treated CFA (UTCFA) for soil amelioration. The results show that untreated CFA cannot be used for soil amelioration due to its unsuitable high pH (10.20) and threatening concentrations of trace elements (6.80 mg/kg for Cadmium and 109.75 mg/kg for Arsenic). Ultrasonic treatment increases the soil amelioration properties of CFA by decreasing pH (to 8.50-9.20), decreasing concentrations of Cadmium and Arsenic (satisfying GB 15618-2018), and improving the water-holding capacity of CFA (reducing water loss). Plant indicators confirm the feasibility of using UTCFA for soil amelioration and suggest that the optimum UTCFA proportion is 20%. This study is a benchmark for the utilisation of ultrasonic treatment to improve the soil amelioration properties of CFA.

Ultrasonic-assisted coal beneficiation: A review

Limited availability and large industrial demands of high-grade coals have forced many coal-dependent industries to shift their preference towards low-grade coals to meet the feedstock requirements. The low-grade coals due to their poor washability nature do not respond efficiently toward existing coal beneficiation techniques, making the cleaning process challenging. Inefficient cleaning of such coals could potentially lead to environmental problems such as solid waste generation and gaseous emissions during combustion. Therefore, it is important to upgrade the existing coal beneficiation techniques for improving the clean coal quality, and simultaneously enhance the efficiency of the process. In the past few decades, many techniques have been developed to improve existing coal beneficiation techniques. Among them, ultrasound technology has gained significant attention due to its ability to enhance the process performance. The incorporation of ultrasound can significantly increase the clean coal yield under the substantial effect of cavitation and streaming. In this paper, an overview on the recent development in ultrasonic-based coal beneficiation techniques and the role of ultrasound in improving the efficiency of various coal beneficiation techniques are discussed. This includes a critical review of the ultrasound mechanism in enhancing coal demineralization, desulphurization, grindability, slurryability and dewatering.

Ultrasound augmented leaching of nickel sulfate in sulfuric acid and hydrogen peroxide media

A new method of preparation high purity nickel sulfate assisted by ultrasonic was studied. The process mechanism was analyzed by Inductively Coupled Plasma (ICP), X-ray diffraction (XRD), Scanning electron microscopy (SEM), and Energy dispersive X-ray spectrometry (EDS).The reaction mechanisms of oxidizing leaching and ultrasonic leaching were explored, respectively. Results showed that ultrasonic treatment peel off the oxide film on the surface of nickel. The leachate under strongly agitated, the yield rate of nickel sulfate was accelerate. And the reaction area was increased by the cavitation effect, the liquid-solid reaction was promoted, and the activation energy was reduced. The leaching rate of nickel reached 46.29% by conventional leaching, which takes about 5h. Under the same conditions, the ultrasonic leaching rate reached 40%, only half of the conventional leaching time. Concentration of leaching agent, reaction temperature, ultrasonic power, leaching time had significant effect on the enhancement of the leaching reaction with ultrasonic radiation. The leaching rate of 60.41% under the optimum experiment conditions as follows: sulfuric acid concentration 30%, hydrogen peroxide 10%, leaching temperature 333K, ultrasonic power 200W and leaching time 4h. The kinetic study of the system was investigated, and the reaction rates of conventional leaching and ultrasonic leaching were controlled by diffusion, and the apparent activation energies were 16.2kJ/mol and 11.83kJ/mol.

Comparison of ultrasound-assisted and traditional caustic leaching of spent cathode carbon (SCC) from aluminum electrolysis

The spent cathode carbon (SCC) from aluminum electrolysis was subjected to caustic leaching to investigate the different effects of ultrasound-assisted and traditional methods on element fluorine (F) leaching rate and leaching residue carbon content. Sodium hydroxide (NaOH) dissolved in deionized water was used as the reaction system. Through single-factor experiments and a comparison of two leaching techniques, the optimum F leaching rate and residue carbon content for ultrasound-assisted leaching process were obtained at a temperature of 70°C, residue time of 40min, initial mass ratio of alkali to SCC (initial alkali-to-material ratio) of 0.6, liquid-to-solid ratio of 10mL/g, and ultrasonic power of 400W, respectively. Under the optimal conditions, the leaching residue carbon content was 94.72%, 2.19% larger than the carbon content of traditional leaching residue. Leaching wastewater was treated with calcium chloride (CaCl₂) and bleaching powder and the treated wastewater was recycled caustic solution. All in all, benefiting from advantage of the ultrasonication effects, ultrasound-assisted caustic leaching on spent cathode carbon had 55.6% shorter residue time than the traditional process with a higher impurity removal rate.