Estimation of the economy of heterotrophic microalgae- and insect-based food waste utilization processes

Soy whey and brewer's spent grain hydrolysates wholly replace conventional medium for microalgae growth: Process performance and economic considerations

To enhance circularity in heterotrophic microalgal bioprocesses, this study completely substituted glucose and Bold's basal medium (BBM) with brewer's spent grain (BSG) and soy whey (SW) hydrolysates. Mild acid hydrolysis conditions of BSG (0.2 M H2SO4, 130 °C, 36 min) and SW (0.1 M HCl, 95 °C, 30 min) were optimised for glucose release, and their hydrolysates were optimally mixed (15 % SW-85 % BSG) to obtain a medium that best supported Auxenochlorella protothecoides growth. Maximum biomass production (Xmax) and productivity (PXmax) obtained in the hydrolysate medium containing 50.75 g/L endogenous glucose (Xmax: 22.17 g/L; PXmax: 7.06 g/L/day) were comparable to that in BBM containing 50.44 g/L exogenous glucose (Xmax: 20.02 g/L; PXmax: 6.34 g/L/day). Moreover, estimated hydrolysate medium production costs were within an order of magnitude to BBM. Overall, the integrated approach of tailored hydrolytic treatments and complementary side-streams presents a promising technical and economic feasibility, with applications extending beyond A. protothecoides.

Developing biomass augmentation strategy for cultivation of Marvania coccoides using fruit waste and wastewater based growth medium for biodiesel production

Microalgae cultivation using waste as nutrient source can minimize the use of expensive chemical nutrients and valuable freshwater. In present work, novel microalgae Marvania coccoides was cultivated in fruit waste (FW) and wastewater (WW) based growth medium. To further augment metabolites and biomass, the culture was supplemented with phytohormone, kinetin (K). Various pre-treatment methods were investigated for improving the nutrient release and bacterial load reduction in waste-based medium. Phytohormone supplemented fruit waste and wastewater media (WW + FW + K) showed improved biomass productivity of 117.14 mg.L-1.d-1 compared to both waste-based and synthetic medium. Biomass harvested from WW + FW + K showed increased lipid content (22 %) as compared to lipid content (19 %) of biomass from synthetic medium. Biodiesel yield of 91.50 % was observed with fatty acids C16:0, C16:2, C18:0, C18:1, C18:2, C19:0, C20:1, C20:2 and C22:1 in composition. M. coccoides can be cultivated in waste medium and used as promising feedstock for production of biodiesel.

The future in the litter bin - bioconversion of food waste as driver of a circular bioeconomy

Bioconversion of organic waste requires the development and application of rather simple, yet robust technologies capable of transferring biomass into energy and sustainable materials for the future. Food waste plays a significant role in this process as its valorisation reduces waste and at the same time avoids additional exploitation of primary resources. Nonetheless, to literally become "litterate". extensive research into such robust large-scale methods is required. Here, we highlight some promising avenues and materials which fulfill these "waste to value" requirements, from various types of food waste as sustainable sources for biogas, bioethanol and biodiesel to fertilizers and antioxidants from grape pomace, from old-fashioned fermentation to the magic of anaerobic digestion.

Characterization of hatchery residues for on farm implementation of circular waste management practices

The conventional management of hatchery residues is associated with greenhouse gas and unpleasant odor emissions, the presence of pathogens and high disposal costs for producers. To address these issues, on-farm alternatives like composting, fermentation, and insect valorization are promising approaches. This study aims to characterize hatchery residues and define critical quality thresholds to identify effective processes for their management. Hatchery residue samples were collected bi-monthly over a year (N = 24) and were analyzed for proximate composition (dry matter, ash, energy, crude protein, crude lipid, crude fiber, carbohydrates), pH, color (L*a*b*, Chroma) and microbiological loads (total aerobic mesophilic counts, coliforms, lactic acid bacteria). Volatile fatty acid composition was also measured (N = 8). Significant correlation coefficients were found between TAM and LAB loads and residue characterization (pH, chroma, crude fibers, carbohydrates, and temperature). On a dry matter basis, residues were high in energy (2498 to 5911 cal/g), proteins (21.3 to 49.4 %) and lipids (14.6 to 29.1 %), but low in carbohydrates (0 to 15.3 %) despite temporal fluctuations. Ash content varied widely (8.6 to 49.1 %, dry matter) and is influenced by eggshell content. Microbiological loads were high for total aerobic mesophilic bacteria (6.5 to 9.1 log cfu/g), coliforms (5.4 to 8.5 log cfu/g) and lactic acid bacteria (6.7 to 9.0 log cfu/g). Valorization of hatchery residues on the farm will depends on the optimization of effective upstream stabilization processes. The critical points are discussed according to the valorization potentials that could be implemented on the farm from composting to upcycling by insects.

Investing in mini-livestock production for food security and carbon neutrality in China

Future food farming technology faces challenges that must integrate the core goal of keeping the global temperature increase within 1.5 °C without reducing food security and nutrition. Here, we show that boosting the production of insects and earthworms based on food waste and livestock manure to provide food and feed in China will greatly contribute to meeting the country's food security and carbon neutrality pledges. By substituting domestic products with mini-livestock (defined as earthworms and insects produced for food or feed) protein and utilizing the recovered land for bioenergy production plus carbon capture and storage, China's agricultural sector could become carbon-neutral and reduce feed protein imports to near zero. This structural change may lead to reducing greenhouse gas emissions by 2,350 Tg CO2eq per year globally when both domestic and imported products are substituted. Overall, the success of mini-livestock protein production in achieving carbon neutrality and food security for China and its major trading partners depends on how the substitution strategies will be implemented and how the recovered agricultural land will be managed, e.g., free use for afforestation and bioenergy or by restricting this land to food crop use. Using China as an example, this study also demonstrates the potential of mini-livestock for decreasing the environmental burden of food production in general.

Establishment of highly efficient transgenic system for black soldier fly (Hermetia illucens)

The black soldier fly (BSF), Hermetia illucens, is a promising insect for mitigating solid waste problems as its larvae are able to bioconvert organic waste into valuable biomass. We recently reported a high-quality genome assembly of the BSF; analysis of this genome sequence will further the understanding of insect biology and identify genes that can be manipulated to improve efficiency of bioconversion. To enable genetic manipulation of the BSF, we have established the first transgenic methods for this economically important insect. We cloned and identified the ubiquitous actin5C promoter (Hiactin5C-p3k) and 3 endogenous U6 promoters (HiU6:1, HiU6:2, and HiU6:3). The Hiactin5C promoter was used to drive expression of a hyperactive variant of the piggyBac transposase, which exhibited up to 6-fold improvement in transformation rate when compared to the wild-type transposase. Furthermore, we evaluated the 3 HiU6 promoters using this transgenic system. HiU6:1 and HiU6:2 promoters provided the highest knockdown efficiency with RNAi and are thus promising candidates for future Clustered Regularly Interspaced Short Palindromic Repeats (CRISPR) development. Overall, our findings provide valuable genetic engineering toolkits for basic research and genetic manipulation of the BSF.

Cultivation of microalgae on food waste: Recent advances and way forward

Microalgae are photosynthetic microbes that can synthesize compounds of therapeutic potential with wide applications in the food, bioprocessing and pharmaceutical sector. Recent research advances have therefore, focused on finding suitable economic substrates for the sustainable cultivation of microalgae. Among such substrates, food derived waste specifically from the starch, meat, dairy, brewery, oil and fruit and vegetable processing industries has gained popularity but poses numerous challenges. Pretreatment, dilution of waste water supernatants, mixing of different food waste streams, utilizing two-stage cultivation and other biorefinery approaches have been intensively explored for multifold improvement in microalgal biomass recovery from food waste. This review discusses the advances and challenges associated with cultivation of microalgae on food waste. The review suggests that there is a need to standardize different waste substrates in terms of general composition, genetically engineered microalgal strains, tackling process scalability issues, controlling wastewater toxicity and establishing a waste transportation chain.

Black soldier fly larvae for organic manure recycling and its potential for a circular bioeconomy: A review

Livestock farming and its products provide a diverse range of benefits for our day-to-day life. However, the ever-increasing demand for farmed animals has raised concerns about waste management and its impact on the environment. Worldwide, cattle produce enormous amounts of manure, which is detrimental to soil properties if poorly managed. Waste management with insect larvae is considered one of the most efficient techniques for resource recovery from manure. In recent years, the use of black soldier fly larvae (BSFL) for resource recovery has emerged as an effective method. Using BSFL has several advantages over traditional methods, as the larvae produce a safe compost and extract trace elements like Cu and Zn. This paper is a comprehensive review of the potential of BSFL for recycling organic wastes from livestock farming, manure bioconversion, parameters affecting the BSFL application on organic farming, and process performance of biomolecule degradation. The last part discusses the economic feasibility, lifecycle assessment, and circular bioeconomy of the BSFL in manure recycling. Moreover, it discusses the future perspectives associated with the application of BSFL. Specifically, this review discusses BSFL cultivation and its impact on the larvae's physiology, gut biochemical physiology, gut microbes and metabolic pathways, nutrient conservation and global warming potential, microbial decomposition of organic nutrients, total and pathogenic microbial dynamics, and recycling of rearing residues as fertilizer.

An automated, modular system for organic waste utilization using heterotrophic alga Galdieria sulphuraria: Design considerations and sustainability

Large amounts of food are wasted and valuable contents are not utilized completely. Methods to process such wastes into biomass of defined composition automatically and in decentralized locations are lacking. Thus, this study presents a modular design for residue utilization and continuous production of the heterotrophic alga Galdieria sulphuraria. A life cycle and economic assessment are carried out on the hypothetical design to define whether the proposed system can be ecologically and economically viable. Producing one kg of dried biomass would cost 4.38 € and be associated with 3.8 kg CO₂ eq emitted, 69.9 MJ of non-renewable energy use, and 0.09 m² of land occupation. Sustainability is comparable to conventional protein sources, with further improvement foreseen through avoidance of drying. These results demonstrate how circular bioeconomy potentials of residues could be realized using heterotrophic G. sulphuraria. It highlights key issues of developing an environmentally and economically sustainable concept.

Food waste bioconversion into new food: A mini-review on nutrients circularity in the production of mushrooms, microalgae and insects

The global challenge of feeding an ever-increasing world population is leading scientists' attention towards nutritious and sustainable foods whose production should have low impacts on environment, economy and society. In case the input feedstock can be waste nutrients, the label of such productions becomes even greener. Nutrients circularity is nowadays an important circular economy practice. This mini-review focuses on the valorisation of food waste as precious biomass to grow new food and feed. In particular, three functional edibles are discussed in the present paper: mushrooms, microalgae and insects. These foods are part of people diets since ages in certain areas of the world and the original aspect of their cultivation and breeding found on waste nutrients recovery is here reviewed. Proofs of such food waste biorefinery viability are already given by several researches featuring the main traits of a suitable growing medium: optimal pool of nutrients and optimal pH. However, lot of work still needs to be done in order to assess the optimal growth and cultivation conditions and the health security of the harvested/bred edibles. A SWOT factors analysis was performed.

The sustainability of industrial insect mass rearing for food and feed production: zero waste goals through by-product utilization

Insect production provides an opportunity to solve problems in our food system. Producers are focused on redirecting waste streams to strive for a zero waste system. By-products and left-over substrates generated include: frass, chitin, and lipids. Frass can be beneficial as a plant fertilizer. It is also known to exhibit anti-microbial and anti-pathogenic properties that may be utilized as a potential insecticide. Chitin has similar fertilizer and anti-pathogen properties. Chitin also produces anti-inflammatory and antimicrobial properties, potentially improving immune responses in animals. Fatty acids found in lipids may serve as environmentally friendly biodiesel. Additionally, the oleic acids found in lipids have known health benefits for humans and other animals. As insect systems expand, zero waste goals will increase in importance.

Cultivation of the heterotrophic microalga Galdieria sulphuraria on food waste: A Life Cycle Assessment

The aim of this study was to perform a Life Cycle Assessment of a production process of 1 kg dry algal biomass powder (Galdieria sulphuraria) with 27 % (w/w) protein content for human consumption for optimizing the production regarding global warming potential and resource efficiency in combination with food waste utilization. It was investigated, underpinned by a comparison of the use of conventional glucose, whether and to what extent the environmental impact/global warming potential can be reduced by changing to food waste hydrolysate and how this can lead to a more sustainable use of resources and a sustainable development. Overall, the results showed that hydrolysis, along with freeze-drying, caused most of the overall impact. The carbon footprint associated with the use of hydrolyzed food waste was 11% higher than using conventional glucose and supplementary nutrients mainly driven by the high demand of energy for hydrolysis.

Waste-to-nutrition: a review of current and emerging conversion pathways

Residual biomass is acknowledged as a key sustainable feedstock for the transition towards circular and low fossil carbon economies to supply whether energy, chemical, material and food products or services. The latter is receiving increasing attention, in particular in the perspective of decoupling nutrition from arable land demand. In order to provide a comprehensive overview of the technical possibilities to convert residual biomasses into edible ingredients, we reviewed over 950 scientific and industrial records documenting existing and emerging waste-to-nutrition pathways, involving over 150 different feedstocks here grouped under 10 umbrella categories: (i) wood-related residual biomass, (ii) primary crop residues, (iii) manure, (iv) food waste, (v) sludge and wastewater, (vi) green residual biomass, (vii) slaughterhouse by-products, (viii) agrifood co-products, (ix) C₁ gases and (x) others. The review includes a detailed description of these pathways, as well as the processes they involve. As a result, we proposed four generic building blocks to systematize waste-to-nutrition conversion sequence patterns, namely enhancement, cracking, extraction and bioconversion. We further introduce a multidimensional representation of the biomasses suitability as potential as nutritional sources according to (i) their content in anti-nutritional compounds, (ii) their degree of structural complexity and (iii) their concentration of macro- and micronutrients. Finally, we suggest that the different pathways can be grouped into eight large families of approaches: (i) insect biorefinery, (ii) green biorefinery, (iii) lignocellulosic biorefinery, (iv) non-soluble protein recovery, (v) gas-intermediate biorefinery, (vi) liquid substrate alternative, (vii) solid-substrate fermentation and (viii) more-out-of-slaughterhouse by-products. The proposed framework aims to support future research in waste recovery and valorization within food systems, along with stimulating reflections on the improvement of resources' cascading use.

Life cycle assessment of hetero- and phototrophic as well as combined cultivations of Galdieria sulphuraria

Microalgae cultivation for food purposes could have high environmental impacts. The study performed life cycle assessment (LCA) of hypothetical model combining phototrophic and heterotrophic cultivations, exchanging produced gases (carbon dioxide from heterotrophic and oxygen from autotrophic) as a potential strategy to reduce the environmental impact of microalgae cultivation. The LCA indicated that the production of Galdieria sulphuraria in a combined cultivation system has environmental benefits compared with the separate phototrophic cultivation and an almost twice lower carbon footprint than phototrophic cultivation. The benefits are based on the lower volume of culture broth and consequently reduced energy demand as well as less demanding wastewater treatment of the heterotrophic cultivation. Such combination of cultivation activities could be recommended to the producers dealing with phototrophic cultivation as a sustainable strategy for the environmental impact reduction.

The Role of Heterotrophic Microalgae in Waste Conversion to Biofuels and Bioproducts

In the last few decades, microalgae have attracted attention from the scientific community worldwide, being considered a promising feedstock for renewable energy production, as well as for a wide range of high value-added products such as pigments and poly-unsaturated fatty acids for pharmaceutical, nutraceutical, food, and cosmetic markets. Despite the investments in microalgae biotechnology to date, the major obstacle to its wide commercialization is the high cost of microalgal biomass production and expensive product extraction steps. One way to reduce the microalgae production costs is the use of low-cost feedstock for microalgae production. Some wastes contain organic and inorganic components that may serve as nutrients for algal growth, decreasing the culture media cost and, thus, the overall process costs. Most of the research studies on microalgae waste treatment use autotrophic and mixotrophic microalgae growth. Research on heterotrophic microalgae to treat wastes is still scarce, although this cultivation mode shows several benefits over the others, such as higher organic carbon load tolerance, intracellular products production, and stability in production all year round, regardless of the location and climate. In this review article, the use of heterotrophic microalgae to simultaneously treat wastes and produce high value-added bioproducts and biofuels will be discussed, critically analyzing the most recent research done in this area so far and envisioning the use of this approach to a commercial scale in the near future.

Removal of sugars in wastewater from food production through heterotrophic growth of Galdieria sulphuraria

The unicellular extremophilic red alga Galdieria sulphuraria is capable of chemoheterotrophy and its growth has been investigated on some defined and undefined substrates. In this study, the removal of sugars in wastewater from fruit-salad production with G. sulphuraria strain SAG 21.92 was analyzed. Growth and sugar consumption were determined under variation of temperature, pH-value and concentration of a model substrate, containing sucrose, glucose and fructose. In shake flask cultivation maximum specific growth rate and specific substrate consumption rate of 1.53±0.09 day-1 and 2.41±0.14 gSub·gDW -1·day-1 were measured at pH 2 and 42°C. A scale-up of this process was conducted in a 3 L stirred tank reactor (STR). Wastewater from fruit-salad production was diluted to 15 g·L-1 total sugar concentration, supplemented with micronutrients and ammonia and pH was set to 3. Determined growth rate and substrate consumption were 1.21 day-1 and 1.88 gSub·gDW -1·day-1, respectively. It was demonstrated, that high sugar concentrations in wastewater streams from food production processes can be significantly reduced with G. sulphuraria SAG 21.92. This strain could achieve substrate consumption rates in wastewater, equal to the more common strain 074G, but at higher pH values. Generated biomass can be used for production of phycocyanin, a valuable nutraceutical.

Microalgal Biomass Generation via Electroflotation: A Cost-Effective Dewatering Technology

Microalgae are an excellent source of bioactive compounds for the production of a wide range of vital consumer products in the biofuel, pharmaceutical, food, cosmetics, and agricultural industries, in addition to huge upstream benefits relating to carbon dioxide biosequestration and wastewater treatment. However, energy-efficient, cost-effective, and scalable microalgal technologies for commercial-scale applications are limited, and this has significantly impacted the full-scale implementation of microalgal biosystems for bioproduct development, phycoremediation, and biorefinery applications. Microalgae culture dewatering continues to be a major challenge to large-scale biomass generation, and this is primarily due to the low cell densities of microalgal cultures and the small hydrodynamic size of microalgal cells. With such biophysical characteristics, energy-intensive solid–liquid separation processes such as centrifugation and filtration are generally used for continuous generation of biomass in large-scale settings, making dewatering a major contributor to the microalgae bioprocess economics. This article analyzes the potential of electroflotation as a cost-effective dewatering process that can be integrated into microalgae bioprocesses for continuous biomass production. Electroflotation hinges on the generation of fine bubbles at the surface of an electrode system to entrain microalgal particulates to the surface. A modification of electroflotation, which combines electrocoagulation to catalyze the coalescence of microalgae cells before gaseous entrainment, is also discussed. A technoeconomic appraisal of the prospects of electroflotation compared with other dewatering technologies is presented.

Rethinking organic wastes bioconversion: Evaluating the potential of the black soldier fly (Hermetia illucens (L.)) (Diptera: Stratiomyidae) (BSF)

Population growth and unprecedented economic growth and urbanization, especially in low- and middle-income countries, coupled with extreme weather patterns, the high-environmental footprint of agricultural practices, and disposal-oriented waste management practices, require significant changes in the ways we produce food, feed and fuel, and manage enormous amounts of organic wastes. Farming insects such as the black soldier fly (BSF) (Hermetia illucens) on diverse organic wastes provides an opportunity for producing nutrient-rich animal feed, fuel, organic fertilizer, and biobased products with concurrent valorization of wastes. Inclusion of BSF larvae/pupae in the diets of poultry, fish, and swine has shown promise as a potential substitute of conventional feed ingredients such as soybean meal and fish meal. Moreover, the bioactive compounds such as antimicrobial peptides, medium chain fatty acids, and chitin and its derivatives present in BSF larvae/pupae, could also add values to the animal diets. However, to realize the full potential of BSF-based biorefining, more research and development efforts are necessary for scaling up the production and processing of BSF biomass using more mechanized and automated systems. More studies are also needed to ensure the safety of the BSF biomass grown on various organic wastes for animal feed (also food) and legalizing the feed application of BSF biomass to wider categories of animals. This critical review presents the current status of the BSF technology, identifies the research gaps, highlights the challenges towards industrial scale production, and provides future perspectives.