Inventory of Polish municipal sewage sludge ash (SSA) - Mass flows, chemical composition, and phosphorus recovery potential

Migration of trace elements and radioisotopes to various fractions of solid wastes generated as a result of the sewage sludge incineration process

The research was aimed at providing new knowledge in the field of chemical characteristics of solid waste generated in the process of combustion of sewage sludge in fluidized bed furnaces. The research material consisted of disposed fluidized beds (DFB), sewage sludge ash (SSA) and air pollution control residues (APC) from three Polish installations for the thermal treatment of sewage sludge. Natural radionuclides as well as anthropogenic isotope 137Cs were determined in the tested materials and the migration of a wide spectrum of trace elements to various waste fractions generated in the process of sewage sludge combustion was examined. It was observed that both radioisotopes and most of the trace elements determined accumulate in SSA and DFB, while the APC fraction contains a much smaller amount of them. The exceptions are mercury and selenium, whose volatile compounds migrate to the exhaust gas dedusting system and accumulate in the APC fraction (up to 40 mg/kg and 13 mg/kg, respectively). A potential threat from the 226Ra isotope in SSA is identified in the context of the management of this waste in the production of building materials because the typical activity of 226Ra in SSA collected from areas with very low Ra content in natural environment exceeds 1.5-6 times the activity of this isotope in conventional cement mixtures. When managing SSA and DFB, special attention should be paid to the content of metalloids such as As, B and Se, due to the high content of mobile forms of these elements in the mentioned materials.

Phosphate recovery from sludge-incinerated ash by adsorption with hydrotalcite synthesized by metals in the ash

Selective adsorption of phosphorus (P) from the acidic leachate of sludge-incinerated ash (SIA) becomes more attractive due to avoiding removing heavy metals. Especially, layered double hydroxides (LDHs) as an anion adsorbent could be applied into this area owing to their good capacity on P-adsorption and low cost on preparation. Interestingly, SIA contains more aluminum (Al) and iron (Fe) needed to be removed prior to P-recovery, and removed Al and Fe could be utilized to synthesize LDHs, like Mg/Al-LDH and Mg/Fe-LDH. With this study, Mg/Al-LDH-r and Mg/Fe-LDH-r were economically synthesized with Al and Fe removed from SIA, which were similar in their chemical structures to commercial LDHs. The synthesized LDHs had a high P-adsorption capacity, up to 95.0%. The maximal phosphate capacity of the recovered LDHs (Mg/Al-LDH-r and Mg/Fe-LDH-r) was 239.0 and 199.8 mg P/g LDHs, respectively. "NaOH + desalinated brine" as a new desorption solution could achieve a desorption ratio at about 80%, which could reduce the liquid-solid ratio by at least 60%, greatly decreasing the desorption cost. Pot trials demonstrated that the desorbed and precipitated CaP could promote the growth of maize as well as a commercial P-fertilizer. Furthermore, the adsorbed phosphate by LDHs could be directly used as a slow-released P-fertilizer and also improve the pH value of acidic soil, completely deleting the desorption process.

Synergy of phosphate recovery from sludge-incinerated ash and coagulant production by desalinated brine

Wet-chemical approach is widely applied for phosphate recovery from incinerated ash of waste activated sludge (WAS), along with metals removed/recovered. The high contents of both aluminum (Al) and iron (Fe) in WAS-incinerated ash should be suitable for producing coagulants with some waste anions like Cl^- and SO₄^2- With acid (HCl) leaching and metals' removing, approximately 88 wt% of phosphorus (P) in the ash could be recovered as hydroxylapatite (HAP: Ca₅(PO₄)₃OH); Fe³⁺ in the acidic leachate could be selectively removed/recovered by extraction with an organic solvent of tributyl phosphate (TBP), and thus a FeCl₃-based coagulant could be synthesized by stripping the raffinate with the original brine (containing abundant Cl^- and SO₄^2-). Furthermore, a liquid poly-aluminum chloride (PAC)-based coagulant could also be synthesized with Al³⁺ removed from the ash and the brine, which behaved almost the same in the coagulation performance as a commercial coagulant on both phosphate and turbidity removals. Both P-recovery from the ash and coagulant production associated with the brine would enlarge the markets of both 'blue' phosphate and 'green' coagulants.

Investigating phosphorus loads removed by chemical and biological methods in municipal wastewater treatment plants in Poland

The article presents an analysis of the current methods for phosphorus removal applied in municipal wastewater treatment plants in Poland. Within the study, 131 wastewater treatment plants were investigated, constituting 17 630 500 population equivalent, which is about 1/3 of the overall population equivalent (designed) in Poland. The research was based on a detailed technical questionnaire analysis obtained from wastewater treatment plants operators and calculations of pure metal doses in the applied coagulants and their type per a treated wastewater volume, population equivalent and phosphorus load removed. Moreover, a basic statistical analysis based on Pearson's correlation coefficient was applied to validate the relationship between the consumption of coagulants per the removed P load and the treated wastewater volume in 3 categories of wastewater treatment plants in terms of their population equivalent. The analysis results show that a minimum of 1470 Mg of phosphorus removed by 35 wastewater treatment plants based entirely on biological treatment methods could be used for phosphorus recovery to produce struvite, calcium phosphate or other highly bioavailable alternative fertilizer products. Moreover, 1490 Mg of phosphorus removed by other 17 wastewater treatment plants with a minimal coagulant dose (<1 g of metal per m³ of wastewater), increases the base for phosphorus recovery to approx. 2960 Mg per year using sewage sludge or its dewatering liquors. These results suggest that the implementation of the means mentioned above would significantly increase the possibilities for obtaining phosphorus from secondary sources, especially in wastewater treatment plants without sewage sludge incineration plants.

Creating coagulants through the combined use of ash and brine

Sludge incineration and seawater desalination are two approaches that can be used in the disposal of waste activated sludge (WAS) and for obtaining fresh water. As resource recovery from wastewater treatment and water purification is a topic of particular interest in these times, "water mining" has become a focus of research, with phosphate/P-recovery from WAS incineration ash, and extraction of useful elements from the brine of desalination being important steps in the pursuit of a circular/blue economy. However, P-recovery from ash involves removing metals, which need to be disposed of carefully, as does the brine collected. If cations in the ash and anions in the brine could be combined in order to produce coagulants/flocculants, a new circular model would be established. A preliminary experiment for this purpose has demonstrated that a liquid poly‑aluminum chloride (PAC) could be synthesized from the aluminum ion/Al³⁺ removed from the ash and the original brine. With this work, we synthesized the liquid PAC by a hydrothermal method, and the results from infrared spectrometer demonstrated that the synthesized PAC was similar to a commercial PAC. Moreover, the synthesized PAC was able to efficiently reduce the effluent turbidity of wastewater treatment plants (WWTPs), especially when compared with the commercial PAC. It is therefore important that research in this area be continued in order to improve the quality of synthesized coagulants and to produce different coagulants based on cations and anions in ash and brine.

Sewage sludge treatment methods and P-recovery possibilities: Current state-of-the-art

With the growing emphasis on environmental protection, the ways of sewage sludge treatment are changing. In this review, we analyse different methods of sewage sludge treatment in terms of potential environmental risk and raw materials recovery. The review begins with a comparison and assessment of existing reviews on this topic. Then, it focuses on the properties and current utilisation of sewage sludge in agriculture and a brief description of sludge thermal treatment methods (mono- and co-incineration, pyrolysis, and gasification). The final part of the review is devoted to technologies for treating sludge ash from mono-incinerators to recover phosphorus, a substance listed as a critical raw material by the EU. Our results show that direct use of sewage sludge likewise composts containing sewage sludge should no longer be considered as a direct source of nutrients and organic matter in agriculture, because of its pollutant content. Co-incineration and landfilling represent a dead-end in sludge treatment due to the loss of raw materials, whereas pyrolysis is sustainable for remote locations with low heavy metal content sludge. Heavy metals also pose a problem for the direct use of sludge ash and must be therefore removed. There are already sludge ash processing technologies that are capable of processing ash to form a variety of raw materials such as phosphorus. These regeneration approaches are currently in their infancy, but are gradually being introduced. The sewage sludge treatment industry is rapidly evolving, and we have attempted to summarise and discuss the current state of knowledge in this review, which will provide a baseline towards the future of sewage sludge suitable treatment.

Applicability of Ash Wastes for Reducing Trace Element Content in Zea mays L. Grown in Eco-Diesel Contaminated Soil

Among the large group of xenobiotics released into the environment, petroleum derivatives are particularly dangerous, especially given continuing industrial development and the rising demand for fuel. As increasing amounts of fly ash and sewage sludge are released, it becomes necessary to explore new methods of reusing these types of waste as reclamation agents or nutrient sources. The present study examined how soil contamination with Eco-Diesel oil (0; 10; 20 cm3 kg−1 soil) affected the trace-element content in the aerial parts of maize. Coal and sludge ashes were used as reclamation agents. Our study revealed that diesel oil strongly affected the trace-element content in the aerial parts of maize. In the non-amended group, Eco-Diesel oil contamination led to higher accumulation of the trace elements in maize (with the exception of Pb and Ni), with Cu and Mn content increasing the most. The ashes incorporated into the soil performed inconsistently as a reclamation agent. Overall, the amendment reduced Mn and Fe in the aerial parts of maize while increasing average Cd and Cu levels. No significant effect was noted for the other elements.

Operation and Performance of Austrian Wastewater and Sewage Sludge Treatment as a Basis for Resource Optimization

Recent years came with a paradigm shift for wastewater treatment plants (WWTPs) to extend the sole purpose of contaminant removal to an additional function as resource recovery facilities. This shift is accompanied by the development of new European legislation towards better inclusion of resource recovery from wastewater. However, long operational lifespans and a multitude of treatment requirements demand thorough investigations into how resource recovery can be implemented sustainably. To aid the formulation of new legislation for phosphorus (P) recovery specifically, in 2017 we conducted a survey on Austrian WWTP-infrastructure, with a focus on P removal and sludge treatment, as well as disposal and sludge quality of all WWTPs above 2000 population equivalents (PE). Data were prepared for analysis, checked for completeness and cross-checked for plausibility. This study presents the major findings from this database and draws essential conclusions for the future recovery of P from wastewater. We see results from this study as useful to other countries, describing the current state of the art in Austria and potentially aiding in developing wastewater treatment and P recovery strategies.

Thermochemical Treatment of Sewage Sludge Ash (SSA)—Potential and Perspective in Poland

Phosphorus (P) recovery from sewage sludge ash (SSA) is one of the most promising approaches of phosphate rock substitution in mineral fertilizers and might be a sustainable way to secure supply of this raw material in the future. In the current investigation, the process of thermochemical treatment of SSA was applied to SSA coming from selected mono-incineration plants of municipal sewage sludge in Poland (Cracow, Gdansk, Gdynia, Lodz, Kielce and Szczecin). The Polish SSA was thermochemically converted in the presence of sodium (Na) additives and a reducing agent (dried sewage sludge) to obtain secondary raw materials for the production of marketable P fertilizers. The process had a positive impact on the bioavailability of phosphorus and reduced the content of heavy metals in the obtained products. The P solubility in neutral ammonium citrate, an indicator of its bioavailability, was significantly raised from 19.7–45.7% in the raw ashes and 76.5–100% in the thermochemically treated SSA. The content of nutrients in the recyclates was in the range of 15.7–19.2% P2O5, 10.8–14.2% CaO, 3.5–5.4% Na2O, 2.6–3.6% MgO and 0.9–1.3% K2O. The produced fertilizer raw materials meet the Polish norms for trace elements covered by the legislation: the content of lead was in the range 10.2–73.1 mg/kg, arsenic 4.8–22.7 mg/kg, cadmium 0.9–2.8 mg/kg and mercury <0.05 mg/kg. Thus, these products could be potentially directly used for fertilizer production. This work also includes an analysis of the possibilities of using ashes for fertilizer purposes in Poland, based on the assumptions indicated in the adopted strategic and planning documents regarding waste management and fertilizer production.