A novel flameless oxidation and in-chamber melting system coupled with advanced scrubbers for a laboratory waste plant

Enhanced mitigation of inhalable particles and fine particle-bound PAHs from a novel hazardous waste-power plant candidate

Emissions of the inhalable particle (dp < 10 μm, PM10) and their harmful compositions from combustion sources have high potential on health risk with nearly no regulation. This study investigates the particle size distribution (PSD), as well as the removal mechanism of PM10 and fine particle (FP)-bound polycyclic aromatic hydrocarbons (PAHs) from the flue gas of a hazardous waste thermal treatment system. It has ultralow regulated emission and becomes a candidate of power generation module. A series of the advanced scrubbers, cyclonic demister, and baghouse was equipped for multi-pollutant control. The moderate or intense low oxygen dilution (MILD) combustion effectively inhibited the PM2.5 generation by volumetric oxidation. Advanced scrubbers removed PM1, PM2.5, and PM10 by 85.24, 68.68, and 97.60%, respectively, which achieved by local supersaturation, heterogeneous condensation of water vapor, and the growth of fine PM. Moreover, the scrubbers effectively scavenged the course PM10 containing the high-molecular-weight PAH homologs onto the water phase but promoted the condensation and absorption of the lighter homologs onto the fine particle surface (dp ∼5.3 μm). The size window (dp = 0.3-1.0 μm) of the minimum efficiency reporting value of a BH filtration led to the peak of FP-PAH mass and BaP equivalent (BaPeq) toxicity at dp = 0.1-0.4 and 0.1-0.8 μm, respectively. Consequently, the synergy of MILD combustion and the SCB-CYC-BH system effectively inhibited the PM2.5, PM10, PM2.5-PAHs, and FP-PAH levels from a waste thermal treatment process and further mitigated the potential health risk.

Particulate PCDD/F size distribution and potential deposition in respiratory system from a hazardous waste thermal treatment process

The particulate polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) of various sizes produced from the waste incinerators might have different toxicities, deposition characteristics, and potential health effects in the respiratory system, and their total toxicity equivalent (TEQ) concentration has been strictly regulated in recent years. There is a knowledge gap on the effects of air pollution control devices on particle size distributions (PSDs) of PCDD/Fs and their TEQ deposition. A hazardous waste thermal treatment plant equipped with an advanced scrubber, a cyclone demister, and activated carbon adsorption coupled with a baghouse filtration was investigated in this study. An 8-stage impactor was used to collect the particle distribution of PM₁₀ and bounded PCDD/Fs from the gas stream at four sampling points located before and after each control unit. A "TEQ_DE" index is defined for the toxicity deposition of PM₁₀-PCDD/F in the respiratory system. The advanced scrubbers significantly reduced the PM₁₀-PCDD/F levels, especially for those with sizes ≥0.6 and ≤ 0.4 μm. Additionally, the cyclone also showed a better performance than the general dry gas treatment but had an efficiency drop with 1.5-4 μm particles. The PM₁₀-PCDD/F loads in the final adsorption-filtration unit were eased and effectively removed the PM₁₀-PCDD/Fs to sizes ≤0.5 or≥1.5 μm. The total TEQ_DE was 0.00052 ng WHO-TEQ Nm^-3 and had a peak level of 0.000157 ng WHO-TEQ Nm^-3 at 1.2 μm. PSDs were more sensitive to the PSDs of PM mass at high PM levels but strongly correlated with the PSDs of "PM₁₀-PCDD/Fs/PM₁₀" at low PM₁₀ loads. Consequently, the advanced control system could effectively remove the PM₁₀-PCDD/Fs and might extend the adsorption-filtration lifetime. However, the PM₁₀-PCDD/Fs ≤ 0.4 μm had a higher TEQ deposition rate and should be further considered in emissions and ambient air quality evaluations.

Ultra-low PCDD/F emissions and their particle size and mass distribution in a hazardous waste treatment system

An integrated gasification-flameless combustion-melting process was approached by a twin-cyclonic flow in a hazardous waste thermal treatment plant. A series of advanced scrubber, cyclonic demister, activated carbon adsorption, and baghouse processes were equipped for the end-of-pipe treatment. The untreated filterable particulate matter, CO, and NOx levels were only 283, 47.1, and 15.9 mg/Nm³, indicating the flameless combustion inhibited their formation by narrowing the post-combustion zone. The filterable particle mass-size distribution was equally contributed by nucleation, accumulation, and coarse formations, while their number concentration was predominated by nucleation (99.6%). That could enhance the adsorption of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/Fs) on ultrafine particles. Both total mass and toxic equivalent concentrations of PCDD/Fs were reduced 99.9% by the new air pollution control system when a slight reformation occurred during scrubbing. However, the escaped PCDD/Fs were mainly distributed on the ultrafine particles, which should be further inhibited by either increasing their sizes or equipping backup filtrations. Finally, the new process concentrates the PCDD/Fs into the scrubbing sludge, which could be recirculated back into the thermal process. This study not only reveals the emission risk of the ultrafine particle-bound PCDD/Fs, but also provides an effective process to remove them for industrial application.