Flocculation-flotation harvesting mechanism of Dunaliella salina: From nanoscale interpretation to industrial optimization

The Use of Chemical Flocculants and Chitosan as a Pre-Concentration Step in the Harvesting Process of Three Native Microalgae Species from the Canary Islands Cultivated Outdoors at the Pilot Scale

Biomass harvesting represents one of the main bottlenecks in microalgae large-scale production. Solid-liquid separation of the biomass accounts for 30% of the total production costs, which can be reduced by the use of flocculants as a pre-concentration step in the downstream process. The natural polymer chitosan and the two chemical flocculants FeCl3 and AlCl3 were tested on freshwater Chlorella sorokiniana and two marine algae, Dunaliella tertiolecta and Tetraselmis striata. A preliminary screening at the laboratory scale was performed to detect the most suitable doses of flocculants. On the basis of these results, selected doses were tested on the pilot scale, using the flocculants for a pre-concentration step and the centrifugation as a second step to confirm the effectiveness of flocculants in a realistic operational environment. The biomass recoveries (Rpilot, %) of 100 L cultures were as follows: (1) for T. striata, Rpilot = 94.6% for 0.08 g/L AlCl3, 88.4% for 0.1 g/L FeCl3, and 68.3% for 0.04 g/L chitosan; (2) for D. tertiolecta, Rpilot = 81.7% for 0.1 g/L AlCl3, 87.9% for 0.2 g/L FeCl3, and 81.6% for 0.1 g/L chitosan; and (3) for C. sorokiniana, Rpilot = 89.6% for 0.1 g/L AlCl3, 98.6% for 0.2 g/L FeCl3, and 68.3% for 0.1 g/L chitosan. Flocculation reduced the harvesting costs by 85.9 ± 4.5% using chemical flocculants. Excesses of aluminum and iron in the biomass could be solved by decreasing the pH in the biomass combined with washing. This is the first study, to the best of our knowledge, that investigates the pilot-scale flocculation of three native Canarian microalgal strains. A pilot-scale pre-concentration step before centrifugation can improve the yield and reduce costs in the microalgae harvesting process.

A novel chitosan and polyferric sulfate composite coagulant for biogas slurry pretreatment by simultaneous flocculation and floatation: Performance and underlying mechanisms

Biogas slurry from anaerobic digestion is rich in nutrients but has not been fully utilized due to a high content of suspended solids (SS) causing clogging during agricultural irrigation. This study aimed to evaluate the performance of a novel chitosan and polyferric sulfate (CTS-PFS) composite coagulant for simultaneous flocculation and floatation to enhance SS removal while preserving nutrients in biogas slurry. Orthogonal method was used for experimental design to determine the optimal synthesis and operational conditions of CTS-PFS. Results show that CTS-PFS outperformed individual CTS and PFS coagulant in terms of SS removal and nutrient (nitrogen, phosphorus, and potassium) preservation. Compared to individual CTS and PFS coagulation, the combination of CTS and PFS at the mass ratio of 1:6 showed significantly higher performance by 41.5 % increase in SS removal and 5.2 % reduction in nutrient loss. The improved performance of CTS-PFS was attributed to its formation of polynuclear hydroxyl complexes with ferric oxide groups (e.g. Fe-OH, Fe-O-Fe, Fe-OH-Fe and COO-Fe) to strengthen charge neutralization and adsorption bridging. Data from this study further confirm that CTS-PFS enhanced the removal of small suspended particles and dissolved organic matter in the molecular weight range of 0.4-2.0 kDa and preserved ammonia and potassium better in biogas slurry. Bubbles were generated as hydrogen ions from coagulant hydrolysis interacted with bicarbonate and carbonate in biogas slurry for removing the produced flocs by floatation. Floc flotation was more effective in CTS-PFS coagulation due to the significant production of uniform bubbles, evidenced by the reduction in the viscosity of biogas slurry.

Using wastewater as a cultivation alternative for microalga Dunaliella salina: Potentials and challenges

Untreated or poorly treated wastewater still represents environmental issues world-widely. Wastewater, especially saline wastewater treatment, is still primarily associated with high costs from physical and chemical processes, as high salinity hinders biological treatment. One favourable way is to find the suitable biological pathways and organisms to improve the biological treatment efficiency. In this context, halophilic microorganisms could be strong candidates to address the economics and effectiveness of the saline wastewater treatment process. Dunaliella salina is a photoautotrophic microalga that grows in saline environments. It is known for producing marketable bio-compounds such as carotenoids, lipids, and proteins. A biological treatment based on D. salina cultivation offers the opportunity to treat saline wastewater, reducing the threat of possible eutrophication from inappropriate discharge. At the same time, D. salina cultivation could yield compounds of industrial relevance to turn saline wastewater treatment into a profitable and sustainable process. Most research on D. salina has primarily focused on bioproduct generation, leaving thorough reviews of its application in wastewater treatment inadequate. This paper discusses the future challenges and opportunities of using D. salina to treat wastewater from different sources. The main conclusions are (1) D. salina effectively recovers some heavy metals (driven by metal binding capacity and exposure time) and nutrients (driven by pH, their bioavailability, and functional groups in the cell); (2) salinity plays a significant role in bioproducts generation, and (3) wastewater can be combined with the generation of bioproducts.

Investigation of the role of cell hydrophobicity and EPS production in the aggregation of the marine diatom Cylindrotheca closterium under hypo-saline conditions

Aggregation of diatoms is of global importance to understand settling of particulate organic carbon in aquatic systems. In this study, we investigate the aggregation of the marine diatom Cylindrotheca closterium during the exponential growth phase under hypo-saline conditions. The results of the flocculation/flotation experiments show that the aggregation of the diatom depends on the salinity. In favorable growth conditions for marine diatoms (salinity of 35), the highest aggregation is achieved. To explain these observations, we used a surface approach combining atomic force microscopy (AFM) and electrochemical methods to characterize both the cell surface properties and the structure of the extracellular polymeric substances (EPS) cell produce, and to quantify the amount of surface-active organic matter released. At a salinity of 35, the results showed that diatoms are soft, hydrophobic and release only small amounts of EPS organized into individual short fibrils. In contrast, diatoms adapt to a salinity of 5 by becoming much stiffer and more hydrophilic, producing larger amounts of EPS that structurally form an EPS network. Both adaptation responses of diatoms, the hydrophobic properties of diatoms and the release of EPS, appear to play an important role in diatom aggregation and explain the behavior observed at different salinities. This biophysical study provides important evidence allowing to get a deep insight into diatom interactions at the nanoscale, which may contribute to a better understanding of large-scale aggregation phenomena in aquatic systems.

Microalgae harvesting using flocculation and dissolved air flotation: Selecting the right vessel for lab-scale experiments

Flocculation combined with dissolved air flotation (DAF) is a promising technology for harvesting microalgae; therefore, optimisation of flocculant-DAF operating conditions are frequently explored in laboratory experiments. DAF systems have jars of differing volumes, height to diameter ratios, shapes and materials used to manufacture the jars; thus, the harvesting efficiency (η) may differ between these jars. The aim was to systematically compare η between different types of benchtop DAF jars. Evaluation of 30 different types of DAF jars revealed that η was not influenced by the volume of the jars, but was impacted by the height to diameter ratio, with optimal η at a ratio ranging between 1.6 and 2.05. There was no difference in η between cylindrical and cuboid jars, but jars made of hydrophobic (polypropylene) plastic resulted in a lower η. Overall, these results are useful to guide the design of lab-scale DAF microalgae harvesting experiments.

Recovery of Carbon and Cryolite from Spent Carbon Anode Slag Using a Grinding Flotation Process Based on Mineralogical Characteristics

The aluminum electrolysis industry continually and unavoidably produces hazardous solid waste in the form of carbon anode slag. Carbon anode slag poses a serious environmental pollution risk, and it must be disposed of in a harmless manner. On the other hand, it contains a few valuable resources, as well. In order for the aluminum electrolysis industry to develop in an environmentally friendly and high-quality manner, the harmless disposal of carbon anode slag and its resourceful utilization are of considerable importance. The selective comminution of carbon and cryolite particles in carbon anode slag can be effectively achieved with grinding pretreatment. However, the optimization study of grinding process parameters has yet to be investigated. Therefore, firstly, the mineralogical characteristics and existing mode of carbon anode slag from the perspective of mineralogical properties are analyzed in this study. Then, the effects of grinding time, grinding concentration, and steel ball diameter on the particle size of the ground product (γ−0.074 mm) are investigated using response surface analysis. The results showed that the effect of grinding time was the most significant, followed by grinding concentration and steel ball diameter. In addition, the performance of the multi-stage flotation process for separating the −0.074 mm ground product was analyzed. Cryolite with a purity of 93.12% and a carbon product with an ash content of 10.67% could be simultaneously obtained through multi-stage flotation. It should be pointed out that the deep dissociation and efficient recovery of fine undissociated particles still need to be further explored.

Thermodynamic and kinetic studies on harmful algal blooms harvesting by novel etherified cationic straw flocculant

Harmful algal blooms (HABs) are growing threats that cause tens of billion dollars economic loss annually. Aiming at efficient disposal of HABs, a cheap and eco-friendly cationic straw was developed by etherification of wheat straw, which replaced hydroxyl groups on cellulose by quaternary ammonium groups. It endowed the cationic straw with high positive charge and achieved 93.92% of harvesting efficiency by enhancing HABs cells aggregation via charge neutralization. Different from inorganic salts-based flocculants, HABs harvesting by the cationic straw is a spontaneous and exothermic process with negative ΔG° and ΔH° under all adsorption conditions. Thermodynamics and kinetics analysis elucidated that HABs adsorption process by cationic straw were mainly driven by physical forces. Together, cationic straw preparation and HABs harvesting processes were comprehensively optimized with orthogonal experiments. The work may inspire cost-effective HABs disposal and fill knowledge gaps of process nature for HABs harvesting.

The role of microplastics in microalgae cells aggregation: A study at the molecular scale using atomic force microscopy

Plastic pollution has become a significant concern in aquatic ecosystems, where photosynthetic microorganisms such as microalgae represent a major point of entry in the food chain. For this reason an important challenge is to better understand the consequences of plastic pollution on microalgae and the mechanisms underlying the interaction between plastic particles and cell's interfaces. In this study, to answer such questions, we developed an interdisciplinary approach to investigate the role of plastic microparticles in the aggregation of a freshwater microalgae species, Chlorella vulgaris. First, the biophysical characterization, using atomic force microscopy, of the synthetic plastic microparticles used showed that they have in fact similar properties than the ones found in the environment, with a rough, irregular and hydrophobic surface, thereby making them a relevant model. Then a combination of optical imaging and separation experiments showed that the presence of plastic particles in microalgae cultures induced the production of exopolysaccharides (EPS) by the cells, responsible for their aggregation. However, cells that were not cultured with plastic particles could also form aggregates when exposed to the particles after culture. To understand this, advanced single-cell force spectroscopy experiments were performed to probe the interactions between cells and plastic microparticles; the results showed that cells could directly interact with plastic particles through hydrophobic interactions. In conclusion, our experimental approach allowed highlighting the two mechanisms by which plastic microparticles trigger cell aggregation; by direct contact or by inducing the production of EPS by the cells. Because these microalgae aggregates containing plastic are then consumed by bigger animals, these results are important to understand the consequences of plastic pollution on a large scale.

Probing the interactions between air bubbles and (bio)interfaces at the nanoscale using FluidFM technology

Understanding the molecular mechanisms underlying bubble-(bio)surfaces interactions is currently a challenge that if overcame, would allow to understand and control the various processes in which they are involved. Atomic force microscopy is a useful technique to measure such interactions, but it is limited by the large size and instability of the bubbles that it can use, attached either on cantilevers or on surfaces. We here present new developments where microsized and stable bubbles are produced using FluidFM technology, which combines AFM and microfluidics. The air bubbles produced were used to probe the interactions with hydrophobic samples, showing that bubbles in water behave like hydrophobic surfaces. They thus could be used to measure the hydrophobic properties of microorganisms' surfaces, but in this case the interactions are also influenced by electrostatic forces. Finally a strategy was developed to functionalize their surface, thereby modulating their interactions with microorganism interfaces. This new method provides a valuable tool to understand bubble-(bio)surfaces interactions but also to engineer them.

A fungal immobilization technique for efficient harvesting of oleaginous microalgae: Key parameter optimization, mechanism exploration and spent medium recycling

To confront with energy crisis, microalgae as the promising feedstock have a great potential in exploring renewable energy field, whereas the high costs related to medium preparation and biomass harvesting are the main bottleneck to hinder the development on a large scale. Though cultivation of filamentous fungi for microalgae harvesting is an efficient, sustainable and emerging method, and the studies on specific mechanisms and spent medium recycling for efficiency improvement as well as resource saving through a co-pelletization mode are urgently needed. Hence, in this study, the harvesting process of autotrophic microalgae Chlorella vulgaris by pre-cultured Aspergillus oryzae pellets was investigated systematically. The highest efficiency (99.23%) was obtained within 5 h under the optimized conditions of 30 °C, 130 rpm and fungi:algae ratio of 1:1 on a dry weight basis without demand for pH adjustment (initial value on 9.68). Charge neutralization was not the main mechanisms involved in fungi-algae aggregations, and the functional group changes on cell surfaces as well as secreted metabolites in medium could be mainly responsible for inducing the bioflocculation process. After harvesting, separated water could also effectively support microalgae re-growth. The biomass concentration in medium with 50% recycling was higher than that in fresh medium, while lipid content was increased from 24.37% to 33.97% in fully recycled medium. These results indicated that the pellet-assisted mode for algal harvesting is a promising way to promote biofuel production and resource recycling.

Nanoscale Evidence Unravels Microalgae Flocculation Mechanism Induced by Chitosan

Microalgae are a promising resource for biofuel production, although their industrial use is limited by the lack of effective harvesting techniques. Flocculation consists in the aggregation and adhesion of cells into flocs that can be more easily removed from water than individual cells. Although it is an efficient harvesting technique, contamination is a major issue as chemical flocculants are often used. An alternative is to use natural biopolymers flocculants such as chitosan. Chitosan is a biobased nontoxic polymer that has been effectively used to harvest Chlorella vulgaris cells at a pH lower than its pK_a (6.5). While the reported flocculation mechanism is said to rely on electrostatic interactions between chitosan and the negative cell surface, no molecular evidence has yet confirmed this mechanism. In this study, we performed force spectroscopy atomic force microscopy (AFM) experiments to probe the interactions between C. vulgaris cells and chitosan at the molecular scale to decipher its flocculation mechanism. Our results showed that at pH 6, chitosan interacts with C. vulgaris cell wall through biological interactions rather than electrostatic interactions. These observations were confirmed by comparing the data with cationically modified cellulose nanocrystals, for which the flocculation mechanism, relying on an electrostatic patch mechanism, has already been described for C. vulgaris. Further AFM experiments also showed that a different mechanism was at play at higher pH, based on chitosan precipitation. Thus, this AFM-based approach highlights the complexity of chitosan-induced flocculation mechanisms for C. vulgaris.

Current and novel approaches to downstream processing of microalgae: A review

Biotechnological application of microalgae cultures at large scale has significant potential in the various fields of biofuels, food and feed, cosmetic, pharmaceutic, environmental remediation and water treatment. Despite this great potential application, industrialisation of microalgae culture and valorisation is still faced with serious remaining challenges in culture scale-up, harvesting and extraction of target molecules. This review presents a general summary of current techniques for harvesting and extraction of biomolecules from microalgae, their relative merits and potential for industrial application. The cell wall composition and its impact on microalgae cell disruption is discussed. Additionally, more recent progress and promising experimental methods and studies are summarised that would allow the reader to further investigate the state of the art. A final survey of energetic assessments of the different techniques is also made. Bead milling and high-pressure homogenisation seem to give clear advantages in terms of target high value compounds extraction from microalgae, with enzyme hydrolysis as a promising emerging technique. Future industrialisation of microalgae for high scale biotechnological processing will require the establishment of universal comparison-standards that would enable easy assessment of one technique against another.

CRISPR/Cas technology promotes the various application of Dunaliella salina system

Dunaliella salina (D. salina) has been widely applied in various fields because of its inherent advantages, such as the study of halotolerant mechanism, wastewater treatment, recombinant proteins expression, biofuel production, preparation of natural materials, and others. However, owing to the existence of low yield or in the laboratory exploration stage, D. salina system has been greatly restricted for practical production of various components. In past decade, significant progresses have been achieved for research of D. salina in these fields. Among them, D. salina as a novel expression system demonstrated a bright prospect, especially for large-scale production of foreign proteins, like the vaccines, antibodies, and other therapeutic proteins. Due to the low efficiency, application of traditional regulation tools is also greatly limited for exploration of D. salina system. The emergence of the clustered regularly interspaced short palindromic repeats (CRISPR)/Cas system offers a precise editing tool to overcome the obstacles of D. salina system. This review not only comprehensively summarizes the recent progresses of D. salina in domain of gene engineering but also gives a deep analysis of problems and deficiencies in different fields of D. salina. Moreover, further prospects of CRISPR/Cas system and its significant challenges have been discussed in various aspects of D. salina. It provides a great referencing value for speeding up the maturity of D. salina system, and also supplies practical guiding significance to expand the new application fields for D. salina. KEY POINTS: • The review provides recent research progresses of various applications of D. salina. • The problems and deficiencies in different fields of D. salina were deeply analyzed. • The further prospects of CRISPR/Cas technology in D. salina system were predicted. • CRISPR/Cas system will promote the new application fields and maturity for D. salina.

Towards a better understanding of microalgae natural flocculation mechanisms to enhance flotation harvesting efficiency

In microalgae harvesting, flocculation is usually a compulsory preliminary step to further separation by sedimentation or flotation. For some microalgae species, and under certain growth conditions, flocculation can occur naturally. Natural flocculation presents many advantages as it does not require the addition of any flocculants to the culture medium and shows high efficiency rate. But because natural flocculation is so specific to the species and conditions, and thanks to the knowledge accumulated over the last years on flocculation mechanisms, researchers have developed strategies to induce this natural harvesting. In this review, we first decipher at the molecular scale the underlying mechanisms of natural flocculation and illustrate them by selected studies from the literature. Then we describe the developed strategies to induce natural flocculation that include the use of biopolymers, chemically modified or not, or involve mixed species cultures. But all these strategies need the addition of external compounds or microorganism which can present some issues. Thus alternative directions to completely eliminate the need for an external molecule, through genetic engineering of microalgae strains, are presented and discussed in the third part of this review.

Microalgal Enzymes with Biotechnological Applications

Enzymes are essential components of biological reactions and play important roles in the scaling and optimization of many industrial processes. Due to the growing commercial demand for new and more efficient enzymes to help further optimize these processes, many studies are now focusing their attention on more renewable and environmentally sustainable sources for the production of these enzymes. Microalgae are very promising from this perspective since they can be cultivated in photobioreactors, allowing the production of high biomass levels in a cost-efficient manner. This is reflected in the increased number of publications in this area, especially in the use of microalgae as a source of novel enzymes. In particular, various microalgal enzymes with different industrial applications (e.g., lipids and biofuel production, healthcare, and bioremediation) have been studied to date, and the modification of enzymatic sequences involved in lipid and carotenoid production has resulted in promising results. However, the entire biosynthetic pathways/systems leading to synthesis of potentially important bioactive compounds have in many cases yet to be fully characterized (e.g., for the synthesis of polyketides). Nonetheless, with recent advances in microalgal genomics and transcriptomic approaches, it is becoming easier to identify sequences encoding targeted enzymes, increasing the likelihood of the identification, heterologous expression, and characterization of these enzymes of interest. This review provides an overview of the state of the art in marine and freshwater microalgal enzymes with potential biotechnological applications and provides future perspectives for this field.