Hydrochar derived from municipal sludge through hydrothermal processing: A critical review on its formation, characterization, and valorization

Hydrochar from Carbon Quantum Dots (CQDs) Synthesis for Photocatalytic and Decontamination Applications in Presence of TiO2

This research aimed to co-produce CQDs and hydrochar from natural sources to improve the photocatalytic properties of TiO2. Juice extract from Citrus lemon fruits from south-eastern Spain was used as the carbon precursor. The synthesis strategy of the CQDs and hydrochar (Hc) was divided into different stages aimed at figuring out the role of the temperature (180, 220, 250 °C), the addition of TiO2 nanoparticles, and the presence of N-/P-donor compounds (ethylenediamine and orto-phosphoric acid) in the photocatalytic properties of final composites. The results revealed that at 250 °C, using agro-carbon materials as Hc, and the addition of N-donor compounds, improved the photocatalytic activity and photodegradation rate of TiO2 over methyl orange (MO) under blue light by 1000% and 2700%, respectively, with the parallel reduction of TiO2 bandgap from 3.5 eV (Uv light) to 3.00 eV (visible light). These results are related to the ability of the carbon materials (electronegative) to enhance the formation of a Ti3+-active state. This study provides a landscape for a one-step method for the production of agro-carbon/TiO2 photocatalysts with high activity under visible light as an efficient and sustainable strategy for applications such as energy generation and water purification under sunlight.

Hydrochar-nanocomposite membrane combined hydrothermal pretreatment for nutrient upcycling from anaerobic digestate

Efficient resource recovery is crucial for sustaining food production and alleviating stress on ecosystems. This study combines hydrothermal pretreatment with polyvinylidene fluoride (PVDF)-hydrochar nanocomposite membranes for near-complete resource recovery in kitchen waste treatment. The dual-functionalized pretreatment, which combines targeted conversion/enrichment with adsorption/filtration, effectively addresses the limitations of existing membrane separation technologies, including low nutrient recovery selectivity, low flux, and high costs. Within a wide pH range (3-11), the optimized lanthanum-doped hydrochar demonstrated over 99% phosphorus recovery, alongside exceptional nutrient recovery potential (over 289.71 mg P/g). The innovative composite membrane design successfully processed over 1,000 bed volumes of biogas slurry containing high phosphorus levels across three in-situ rejuvenation cycles, achieving nearly a 30-fold increase in membrane utilization compared to pristine PVDF membranes (36 bed volumes). The durability and fouling resistance of the composite membranes were enhanced through a synergistic mechanism that included ligand exchange and retention, as well as improved membrane surface properties. This facilitated the selective and efficient recovery of nutrients (99.33% P and 50.81% N) and enabled a profitable turnaround for anaerobic by-product upcycling ($28.51/ton). This study offers novel solutions to address the phosphorus scarcity crisis and promotes the integration of organic waste management with low carbon value addition.

Combining process severity and response surface methodology: a comprehensive approach to phosphorus speciation in sewage sludge hydrothermal treatment

Phosphorus is essential for global food production, but intensive agriculture disrupts its natural cycle, increasing reliance on non-renewable sources. A sustainable alternative is recovering phosphorus from waste streams using thermochemical processes. This work investigates the hydrothermal treatment of sewage sludge digestate to explore phosphorus conversion and speciation, aiming to optimize solid by-product as fertilizer. Through a novel integration of response surface methodology and process severity modeling, the study examines the influence of process parameters (temperature, time) on phosphorus behavior. A sewage sludge digestate, sampled from a wastewater treatment plant, was treated in a batch reactor at temperatures from 250 to 350 °C for 5-45 min. Products were centrifuged into a solid pellet and process water, followed by characterization of their physicochemical properties. Results show that temperature and time significantly impact by-product characteristics and phosphorus speciation. Treatments at 250-300 °C promote organic phosphorus mineralization and increase soluble phosphate concentration, while treatments at 350 °C lead to greater phosphorus recovery in the solid pellet, mostly as calcium phosphates. This research provides a framework for sustainable phosphorus recovery, suggesting hydrothermally treated pellets as potential slow-release fertilizers. Future work should comprehensively investigate the effect of calcium addition on phosphorus precipitation as calcium phosphates.

Mechanistic exploration of activated carbon synergistic solar drying through theoretical analysis coupled with experimental validation

The rapid increase of sludge has brought significant environmental problems, the solar drying is an effective and economical method for sludge reduction. However, single solar drying has key issues such as low efficiency and long time. Thus, an interesting activated carbon synergistic solar (ACSS) technology which dried municipal sludge with was innovatively proposed in this paper. The changes of sludge pore structure were characterized by fractal dimension and scanning electron microscope, and surface elements were detected and analyzed. The reflectance and light transmittance were determined by UV-VIS-NIR to obtain the light absorptivity. The effect of key parameters including sludge thickness, light intensity and activated carbon content on drying rate (Dr) and moisture content (Mc) were comprehensively quantified to reveal the coupling mechanism. The results showed that when activated carbon was added in the range of 0-20 %, with the thickness (0.5-2 cm) thinning, the light intensity (0.5-2 kW/m2) and the Dr increased, and the Mc decreased rapidly. When sludge cake thickness was 0.5 cm, light intensity was 1 kW/m2 and drying for 120 min, the Mc dried by single solar energy can be reduced from 83 % to 60.5 %, while adding 2 % activated carbon can be reduced to 29.96 %, showed better drying effect. At the same time, the fractal dimension increased from 1.603 to 1.741. The favorable photothermal conversion efficiency was contributed to the more complex pore structure and better full spectrum absorbance. This study is helpful to understand the mechanism of the ACSS to dry sludge, and provide useful guidance for solar drying technology.

Advancing hydrothermal carbonization: Assessing hydrochar's role and challenges in carbon sequestration

The increasing urgency to reduce atmospheric CO2 emissions has driven research into sustainable carbon sequestration technologies, with hydrochar (HC) emerging as a promising material. HC is derived from hydrothermal carbonization (HTC), a thermochemical process that converts biomass into a carbon-rich solid at moderate temperatures and self-generated pressure in an aqueous environment. Due to its unique reaction pathways, HC differs significantly from biochar (BC) derived from pyrolysis in terms of application, performance, and structural characteristics. Despite HC's potential for long-term carbon storage, critical gaps remain in understanding its sequestration mechanisms, influencing factors, and optimization strategies-hindering its effective application. This review critically evaluates HC's carbon sequestration capacity, focusing on overlooked complexities that influence its performance. Key parameters, including feedstock composition, reaction temperature, pH, and residence time, are systematically examined to elucidate their impact on HC's structural integrity and carbon stability. Special attention is given to the role of lignin in enhancing stability and thermal resilience, as well as the concept of carbon-ash recalcitrance, where mineral embedding enhances carbon stability. To assess HC's long-term sequestration effectiveness, this study analyzes key indicators such as thermal stability, chemical resilience, aromaticity, and dissolved organic carbon (DOC) leaching.Besides, this review explores innovative strategies for improving HC's sequestration performance, including HTC liquid recycling, chemical modification, and salinity control. By integrating expert-driven insights and identifying research gaps, this synthesis advances theoretical understanding while outlining future directions for optimizing HC as a sustainable carbon sink. Ultimately, this work establishes HC as a critical material in global carbon management efforts and climate change mitigation.

Dioxin-like polychlorinated biphenyls (dl-PCB) in hydrochars and biochars: Review of recent evidence, pollution levels, critical gaps, formation mechanisms and regulations

Contamination of chars with dioxin-like polychlorinated biphenyls (dl-PCB) significantly limits their use and hinders their deployment in the circular bioeconomy, specifically in applications that may lead to dietary exposure. Here, for the first time, we review the levels of contamination of chars produced from pyrolysis and hydrothermal carbonisation (HTC) with dl-PCB congeners. We conduct a detailed and critical examination of the role played by the processing parameters, such as temperature and residence time, and the reaction mechanisms, to detoxify the biomass under an oxygen-free atmosphere during its valorisation. The PCB-based toxicity of biomass depends mostly on the abundance of dl-PCB in the raw material, and on the dechlorination and other transformation processes that operate during the treatment. The key dechlorination steps make the toxicity of hydrochars pass through a maximum with increasing treatment time, whereas the toxicity of biochars in pyrolysis decreases monotonically. Pyrolysis displays more complex mechanistic pathways of volatilisation, dechlorination, degradation of PCB rings, minor de novo formation of dl-PCB in case of air leaks, and concentrating persistent organic pollutants (POP) in char matrices. In contrast, the mechanisms responsible for the evolution of toxicity in HTC processes comprise the dechlorination, possible chlorine position shift, and biomass densification. The kinetic model developed in this review affords insight into the evolution of the hydrochar toxicity that depends on process temperature and treatment time. The dl-PCB concentrations in treated biomass generally range from 1.06 ng WHO2005-TEQ (kg DM)-1 to 11.7 ng WHO2005-TEQ (kg DM)-1, whereas for biochars produced from contaminated sediments the toxicity varies from 0.00662 ng WHO1998-TEQ (kg DM)-1 to 1.42 ng WHO1998-TEQ (kg DM)-1. DM stands for dry matter, TEQ for toxic equivalency, and WHO1998 means the application of the toxic equivalency factors (TEF) set by the World Health Organization (WHO) in 1998 to calculate the TEQ. Finally, we identify the crucial gaps in the literature, review the regulations governing the use of biomass in feed and in the environment, and provide suggestions for future research. The findings in this article provide both the technical understanding of how to minimise the formation of dl-PCB in the production of chars and suggest modifications to the current guidelines. The latter will increase the consumer's trust in valorised biomass, leading to its wider acceptance in the circular bioeconomy as feed supplements and soil additives.

Optimized hydrothermal carbonization of chicken manure and anaerobic digestion of its process water for better energy management

Modern poultry production is faced with the challenge of properly managing its associated wastes, in particular chicken manure (CM). There is a need to improve the management of CM through conversion processes that allow the production of value-added products, particularly for energy purposes, such as hydrothermal carbonization (HTC) and anaerobic digestion (AD). The objectives of this study were: i) to optimize the CM-HTC, using response surface methodology with simultaneous optimization of mass yield and higher heating value (HHV), and ii) to evaluate the biomethane potential of the process water generated from hydrochar production under the optimized condition. An analysis of the overall energy potential was also performed. The optimal condition for HTC was 234 °C for 30 min, resulting in hydrochar with an HHV of 14.88 ± 0.22 MJ/kg and a mass yield of 50.00 ± 3.13 wt%. The cumulative methane yield was 179.2 ± 13.1 NmL CH₄/g VSadded and 255.5 ± 14.5 NmL CH₄/g VSadded for process water at 180 °C and 234 °C, respectively. The addition of hydrochar improved the methane yield by 49.6 ± 10.8%, indicating that this is a valuable option for energy recovery from CM. Overall, the HTC-AD integration approach achieved an energy recovery potential of more than 79%, offering an efficient strategy for CM valorization.

Effect of anaerobic digested sludge biochar on soil quality improvement: An insight into mechanisms, microbial composition, and toxicity risk assessment

Biochar is widely acknowledged for its remarkable impact on soil conditioning. However, the influence of different sources of biochar, particularly anaerobic digested sludge biochar (ADBC) derived from anaerobic digested sludge and biochar derived from waste activated sludge, on alkaline soil remains largely unexplored. To address this knowledge gap, a comprehensive field experiment was conducted over a period of 180 days to investigate the effects of ADBC on slightly alkaline soil. This study evaluated various aspects, including soil properties, nutrient content, microbial composition, and soil toxicity. The results demonstrated significant improvements in the quality of alkaline soil following the application of ADBC. Notably, soil pH decreased from 8.24 to 7.5, while conductivity increased from 56.7 μs/cm to 249.0 μs/cm, total organic carbon from 13.5 g/kg to 19.9 g/kg, available nitrogen from 45.5 g/kg to 237.5 g/kg, and available phosphorus from 549.5 g/kg to 1396.7 g/kg. Moreover, ADBC substantially increased the relative abundance of functional bacteria associated with nutrient cycling, such as Proteobacteria, Actinobacteriota, and Bacteroidota. Conversely, the assessment of biotoxicity revealed a decrease in toxicity with increasing preparation temperature and particle size. These findings highlight the promising potential of ADBC for improving the key properties of alkaline and nutrient-poor soils crucial for overall soil productivity.

Treatment of sludge hydrothermal carbonization wastewater by ferrous/sodium percarbonate system: Effect of wastewater composition and role of coagulation and oxidation

It is crucial to explore the effect of complex wastewater compositions on the ferrous/sodium percarbonate (Fe(Ⅱ)/SPC) system and the role of oxidation-coagulation in designing water treatment processes. This study employed redundancy analysis to investigate the effects of wastewater constituents on oxidation and coagulation. Raman analysis, X-ray Photoelectron Spectroscopy, and Fourier Transform Ion Cyclotron Resonance Mass Spectrometry were used to determine the roles of oxidation and coagulation in the system. The results showed that sulfates and phosphates formed amorphous complexes with iron species via coprecipitation, thereby promoting coagulation to remove organics. Some heavy metals can also be removed by coagulation. The co-activation of SPC by pre-existing transition metals and the added Fe(Ⅱ) facilitated the oxidative removal of organics, while chloride and arsenic were the main inhibitory inorganic substances in the system. Aromatic compounds mainly promoted coagulation, polysaccharides promoted oxidation, humic acid promoted oxidation and coagulation, and C=C/C=O inhibited the Fe(Ⅱ)/SPC system. The oxidation process removed graphitic structures and unsaturated organic matter in the region of (O/C, H/C) = (0.2-0.4, 0.9-2.0) through free radicals and generated amorphous carbon structures and saturated organic matter in the region of (O/C, H/C) = (0.3-0.7, 1.2-1.9). The coagulation process removed aromatic organics with 2-5 rings and unsaturated organics in the region of (O/C, H/C) = (0.2-0.6, 0.7-1.6) with oxygen-containing organics. The combined effects of coagulation and oxidation enhanced the removal efficiency of organic carbon by approximately 40%. This study facilitates the optimization of hydrothermal carbonization wastewater treatment and advanced oxidation processes.

Comprehensive compositional analysis of liquid organic product prepared by industrialized hydrothermal cracking of biomass waste and its potential application as fertilizer

Hydrothermal cracking involves the conversion of organic waste into efficient fertilizer through hydrolysis at temperatures ranging from 180 to 220 °C and pressures of 1.5 to 2.45 MPa, which offers significant advantages in shortening the production cycle, enhancing efficiency, and decomposing antibiotics. As a result, it holds immense practical value for promoting organic fertilizer manufacturing processes globally. The products derived from hydrothermal cracking can be categorized into solid and liquid components. Extensive research has focused on the composition and use of solids, while studies on liquids have mainly examined basic characteristics. The study aimed to comprehensively analyze the components in liquid products prepared through hydrothermal cracking and evaluate their suitability as liquid fertilizers. Specifically, we employed rigorous analytical techniques to accurately identify and quantify medium and trace elements, organic acids, amino acids, and plant growth regulators. Furthermore, we carried out a planting experiment to assess the yield and soil changes following the application of liquid products in maize cultivation. The experimental data revealed that the liquid product contained abundant medium and trace elements, along with 6.22 g/L free amino acids and 9.22 g/L organic acids. It is noteworthy that this liquid product contained 1.22 × 105 pg/mL ABA, 6.26 × 103 pg/mL IAA, 1.07 × 102 pg/mL IBA, and 3.60 × 10-2 pg/mL GA3. The utilization of this liquid product has the potential to enhance the disease resistance of maize crops and promote the accumulation of nitrate nitrogen in the soil. By understanding the composition of liquid products via hydrothermal cracking, valuable insights can be gained into their potential benefits for agricultural and ecological applications.

Optimization of hydrochar synthesis conditions for enhanced Cd(II) and Pb(II) adsorption in mono and multimetallic systems

The characterisation of hydrochars derived from Sargassum biomass collected along the Mexican Caribbean coast reveals their favourable morphology and chemical composition for incorporating metal ions, including Cd(II) and Pb(II). Among the synthesized materials, HCS-3, produced at 180 °C with a 2 h residence time, exhibited superior yield, specific area, carbon content, and capacity for removing Cd(II) and Pb(II). Adsorption equilibrium studies demonstrate the presence of adsorption processes during Cd(II) and Pb(II) retention on HCS-3, with adsorption capacities slightly exceeding 140 and 340 mg g⁻1, respectively. Notably, HCS-3 shows a greater affinity for Pb(II) over Cd(II) when both elements are present concurrently. The physicochemical analysis through FTIR spectroscopy, functional group analysis, point of zero charge determination, SEM/EDS, and other techniques evidenced that HCS-3 possesses favourable characteristics to serve as a heavy metal adsorbent. These findings underscore the efficacy of hydrochars from Sargassum biomass in removing heavy metals, suggesting their potential as superior adsorbents compared to traditional or novel materials, and advising its possible versatility for other pollutants. Utilizing these hydrochars could mitigate the economic and environmental impact of Sargassum biomass by repurposing it for valuable applications.

Co-hydrothermal carbonization of municipal sludge and agricultural waste to reduce plant growth inhibition by aqueous phase products: Molecular level analysis of organic matter

The organic matter molecular mechanism by which combined hydrothermal carbonization (co-HTC) of municipal sludge (MS) and agricultural wastes (rice husk, spent mushroom substrate, and wheat straw) reduces the inhibitory effects of aqueous phase (AP) products on pak choi (Brassica campestris L.) growth compared to HTC of MS alone is not clear. Fourier-transform ion cyclotron resonance mass spectrometry was used to characterize the differences in organic matter at the molecular level between AP from MS HTC alone (AP-MS) and AP from co-HTC of MS and agricultural waste (co-Aps). The results showed that N-bearing molecules of AP-MS and co-Aps account for 70.6 % and 54.2 %-64.1 % of all molecules, respectively. Lignins were present in the highest proportion (56.3 %-78.5 %) in all APs, followed by proteins and lipids. The dry weight of co-APs hydroponically grown pak choi was 31.6 %-47.6 % higher than that of the AP-MS. Molecules that were poorly saturated and with low aromaticity were preferentially consumed during hydroponic treatment. Molecules present before and after hydroponics were defined as resistant molecules; molecules present before hydroponics but absent after hydroponics were defined as removed molecules; and molecules absent before hydroponics but present after hydroponics were defined as produced molecules. Large lignin molecules were broken down into more unsaturated molecules, but lignins were the most commonly resistant, removed, and produced molecules. Correlation analysis revealed that N- or S-bearing molecules were phytotoxic in the AP. Tannins positively influenced the growth of pak choi. These results provide new insights into potential implementation strategies for liquid fertilizers produced from AP arising from HTC of MS and agricultural wastes.

Coupling of struvite crystallization and aqueous phase recirculation for hydrochar upgrading and nitrogen recovery during hydrothermal carbonization of sewage sludge

Recycling of aqueous phase (AP) as a by-product after hydrothermal carbonization (HTC) of sewage sludge (SS) has been of interest. The combination of magnesium ammonium phosphate (MAP) or the so-called struvite crystallization and aqueous phase (AP) recirculation has great potential for resource recovery and hydrochar enhancement. In this study, both the aqueous phase of HTC after MAP recovery of NH4+-N (AP-MAP) and the untreated aqueous phase of HTC (AP-HTC) were reused for HTC of fresh SS, and both aqueous phases were recycled four times. The effects of the two AP cycles on the properties of AP and hydrochar at 200, 230, and 260 °C were studied, and the effect of temperature on the two AP cycles was similar. The hydrochar produced by the AP-MAP cycle had lower nitrogen content than that of the AP-HTC cycle due to the low ammonia nitrogen (NH4+-N) content, and the combustion performance was improved. MAP recovery reduces the accumulation of NH4+-N in the AP cycle and MAP is also a high-quality fertilizer. Therefore, the combination of MAP recovery and AP recycling provides a feasible technical approach for resource utilization, eutrophic AP treatment, and production of high-quality hydrochar in the HTC process of SS.

Effect of aqueous phase from hydrothermal carbonization of sewage sludge on heavy metals and heavy metal resistance genes during chicken manure composting

Livestock manure is often contaminated with heavy metals (HMs) and HM resistance genes (HMRGs), which pollute the environment. In this study, we aimed to investigate the effects of the aqueous phase (AP) produced by hydrothermal carbonization (HTC) of sewage sludge (SS) alone and the AP produced by co-HTC of rice husk (RH) and SS (RH-SS) on humification, HM bioavailability, and HMRGs during chicken manure composting. RH-SS and SS increased the humic acid content of the compost products by 18.3 % and 9.7 %, respectively, and significantly increased the humification index (P < 0.05) compared to the CK (addition of tap water). The passivation of HMs (Zn, Cu, As, Pb, and Cr) increased by 12.17-23.36 % and 9.74-15.95 % for RH-SS and SS, respectively, compared with that for CK. RH-SS and SS reduced the HMRG abundance in composted products by 22.29 % and 15.07 %, respectively. The partial least squares path modeling results showed that SS and RH-SS promoted compost humification while simultaneously altering the bacterial community and reducing the bioavailability of metals and host abundance of HMRGs, which has a direct inhibitory effect on the production and distribution of HMRGs. These findings support a new strategy to reduce the environmental risk of HMs and HMRGs in livestock manure utilization.

Effect of hydrothermal carbonization on pyrolysis behavior, nutrients and metal species distribution in municipal sludge

In this study, the effect of hydrothermal carbonation (HTC) on the pyrolysis behavior and the distribution of nutrients and metal species of waste-activated sludge (WAS) was investigated. Results showed that the pyrolysis activation energy range of WAS decreased from 11 to 57 kJ/mol to 10-36 kJ/mol when the hydrothermal carbonization was at 160 °C. As indicated by thermodynamic parameters, the hydrothermal carbonization process reduces the pyrolysis reaction activity of the hydrochar. The results of the chemical analysis indicate that hydrothermal carbonization significantly enhances the release of phosphorus and nitrogen, with maximum recovery at a temperature of 200 °C. The standard measurement and testing protocol revealed that hydrothermal carbonization increased the content of non-apatite inorganic P fraction in hydrochar and enhanced the availability of P. Heavy metal analysis shows that hydrothermal carbonization can strengthen the stability of heavy metals in WAS.

Predicting co-liquefaction bio-oil of sewage sludge and algal biomass via machine learning with experimental optimization: Focus on yield, nitrogen content, and energy recovery rate

Machine learning (ML), a powerful artificial intelligence tool, can effectively assist and guide the production of bio-oil from hydrothermal liquefaction (HTL) of wet biomass. However, for hydrothermal co-liquefaction (co-HTL), there is a considerable lack of application of experimentally verified ML. In this work, two representative wet biomasses, sewage sludge and algal biomass, were selected for co-HTL. The Gradient Boosting Regression (GBR) and Random Forest (RF) algorithms were employed for regression and feature analyses on yield (Yield_oil, %), nitrogen content (N_oil, %), and energy recovery rate (ER_oil, %) of bio-oil. The single-task results revealed that temperature (T, °C) was the most significant factor. Yield_oil and ER_oil reached their maximum values around 350 °C, while that of N_oil was around 280 °C. The multi-task results indicated that the GBR-ML model of the dataset#4 (n_estimators = 40, and max_depth = 7,) owed the highest average test R2 (0.84), which was suitable for developing a prediction application. Subsequently, through experimental validation with actual biomass, the best GBR multi-task ML model (T ≥ 300 °C, Yield_oil error < 11.75 %, N_oil error < 2.40 %, and ER_oil error < 9.97 %) based on the dataset#6 was obtained for HTL/co-HTL. With these steps, we developed an application for predicting the multi-object of bio-oil, which is scarcely reported in co-hydrothermal liquefaction studies.

Treatment of aqueous phase from hydrothermal liquefaction of municipal sludge by adsorption: Comparison of biochar, hydrochar, and granular activated carbon

Hydrothermal liquefaction (HTL) is promising for treating waste with high moisture, such as municipal sludge, and producing biocrude (a petroleum-like biofuel). However, a large amount of wastewater byproduct, HTL aqueous, is generated. The presence of hazardous compounds (e.g., phenolic compounds and nitrogenous organics) makes HTL aqueous the biggest bottleneck for full-scale implementation at treatment plants. This study investigated the adsorption of various pollutants, focusing on chemical oxygen demand (COD), in HTL aqueous to granular activated carbon (GAC), biochar, and hydrochar. It assessed the effect of pH, temperature, time, and adsorbent concentration on adsorption efficiency and identified proper adsorbent and process conditions for removing most of the pollutants from HTL aqueous. GAC showed the highest adsorption capacity (184 mg/g) for COD, surpassing biochar (44 mg/g) and hydrochar (42 mg/g). The adsorption of COD to all adsorbents followed pseudo-second-order kinetic and Freundlich isotherm, suggesting that the adsorption of HTL aqueous pollutants is a heterogeneous and multilayer process, limited by chemosorption. The adsorption was endothermic, favored by elevated temperatures and neutral pH. This means adsorption is more efficient and economical for treating HTL aqueous that is a hot stream at the large-scale and it saves chemical needs. Lastly, GAC was highly efficient and selective in removing harmful pollutants, such as COD (up to 66%), total phenolic compounds (up to 94%), pyrazines (up to 99%), pyridines (up to 100%), and cyclic ketones (up to 95%) while preserving valuable volatile fatty acids (VFAs) and ammonia for subsequent recovery. Removal of potentially inhibitory compounds and preserving VFAs are crucial for carbon recovery in anaerobic biological treatment of HTL aqueous. The results suggested the necessity of optimizing adsorbent dose for maximizing removal of specific group of inhibitory compounds in full-strength HTL aqueous for enhancing downstream biological treatment. Lastly, this study established the groundwork for HTL aqueous adsorption, elucidating its effectiveness and mechanism for pollutant removal.

Characteristics of industrialized hydrothermal cracking solid organic fertilizer and its effects on fresh corn growth

Traditional methods of producing organic fertilizers result in significant nutrient loss and greenhouse gas emissions, making it challenging to align with sustainable development and the achievement of net-zero emissions goals. Hydrothermal cracking, as a novel clean technology for the utilization of organic waste into fertilizer, has been extensively studied and refined in laboratory settings, but its large-scale industrial evaluation remains limited. This study investigates the properties and field application of hydrothermal cracking solid organic fertilizer (HCSOF) produced at a pilot scale with an annual output of 10,000 tons. The results indicate that the organic matter content and total nutrient content (TN + P2O5 + K2O) of HCSOF reached 50.6 % and 5.46 %, respectively, which are 20.6 % and 1.46 % higher than the standards for organic fertilizers in China. Additionally, contaminants such as pathogens and antibiotics in the product were completely eliminated. Elemental analysis and pore size distribution highlighted the unique adsorptive attributes of HCSOF, which showed significant effect in reducing soil ammonium nitrogen. Results from field trials indicate that the complete substitution of chemical fertilizers with HCSOF did not reduce corn yield, which remained at 9.03 t/ha. Particularly, compared to the exclusive use of chemical fertilizers, HCSOF treatments resulted in a 7.03 % and 4.70 % decrease in fresh corn lodging and disease incidence, respectively. Antibacterial tests further confirmed its ability to counter pathogens. This study provides robust evidence for scaling up hydrothermal cracking fertilizer production from laboratory to industrial levels. Future research should focus on multi-batch sampling and extended field experiments.

A novel strategy of tannery sludge disposal - converting into biochar and reusing for Cr(VI) removal from tannery wastewater

Tannery sludge with high chromium content has been identified as hazardous solid waste due to its potential toxic effects. The safety disposal and valorization of the tannery sludge remains a challenge. In this study, the chromium stabilization mechanism was systematically investigated during chromium-rich tannery sludge was converted to biochar and the removal performance of the sludge biochar (SBC) for Cr(VI) from tannery wastewater was also investigated. The results showed that increase in pyrolysis temperature was conductive to the stabilization of Cr and significant reduction of the proportion of Cr(VI) in SBC. It was confirmed that the stabilization of chromium mainly was attributed to the embedding of chromium in the C matrix and the transformation of the chromium-containing substances from the amorphous Cr(OH)3 to the crystalline state, such as (FeMg)Cr2O5. The biochar presented high adsorption capacity of Cr(VI) at low pH and the maximal theoretical adsorption capacity of SBC produced at 800°C can reach 352 mg Cr(VI)/g, the process of which can be well expressed by Langmuir adsorption isotherm and pseudo second order model. The electrostatic effect and reduction reaction were dominantly responsible for the Cr(VI) adsorption by SBC800. Overall, this study provided a novel strategy for the harmless disposal and resource utilization for the solid waste containing chromium in leather industry.

Thermal hydrolysis prior to hydrothermal carbonization resulted in high quality sludge hydrochar with low nitrogen and sulfur content

Hydrothermal carbonization of waste activated sludge suffers from a low degree of carbonization caused by limited hydrolysis of carbohydrates and proteins, resulting in a high nitrogen content in hydrochar. Thus, it is hypothesized that thermal hydrolysis could destroy the stable floc structure of waste activated sludge, leading to higher degree of carbonization and high quality hydrochar with low nitrogen content by improving the solubilization and hydrolysis of organic matter. In the current study, thermal hydrolysis at 90 °C, 125 °C, and 155 °C was performed prior to hydrothermal carbonization to obtain low-nitrogen-content hydrochar. Thermal hydrolysis greatly improved the hydrolysis of sewage sludge. The nitrogen and sulfur content in hydrochars obtained after thermal hydrolysis decreased to 1.5-1.6 % from 1.7 %, and to 0.4 % from 0.5 %, respectively, depending on the hydrolysis conditions. Thermal decomposition stability of hydrochars obtained after thermal hydrolysis were also improved. Thermal hydrolysis at 90 °C and 125 °C promoted hydrolysis, dehydration, and the Diels-Alder reaction during hydrothermal carbonization, resulting in lower hydrochar yield but higher H/C and O/C atomic ratio. The Maillard reaction occurred during thermal hydrolysis at 155 °C, leading to the formation of large molecular refractory compounds that were retained in the hydrochar and increased the hydrochar yield. Furthermore, thermal hydrolysis can accelerate pyrolysis reaction of hydrochars, resulting in reduced energy consumption. The newly established thermal hydrolysis-hydrothermal carbonization process using sewage sludge as the feedstock has the potential to contribute to the development of the hydrothermal carbonization industry.

Machine learning for municipal sludge recycling by thermochemical conversion towards sustainability

The sustainable disposal of high-moisture municipal sludge (MS) has received increasing attention. Thermochemical conversion technologies can be used to recycle MS into liquid/gas bio-fuel and value-added solid products. In this review, we compared energy recovery potential of common thermochemical technologies (i.e., incineration, pyrolysis, hydrothermal conversion) for MS disposal via statistical methods, which indicated that hydrothermal conversion had a great potential in achieving energy recovery from MS. The application of machine learning (ML) in MS recycling was discussed to decipher complex relationships among MS components, process parameters and physicochemical reactions. Comprehensive ML models should be developed considering successive reaction processes of thermochemical conversion in future studies. Furthermore, challenges and prospects were proposed to improve effectiveness of ML for energizing thermochemical conversion of MS regarding data collection and preprocessing, model optimization and interpretability. This review sheds light on mechanism exploration of MS thermochemical recycling by ML, and provide practical guidance for MS recycling.

Hydrothermal carbonization of coking sludge: Formation mechanism and fuel characteristic of hydrochar

In this study, the chemical structures, fuel characteristic, and formation mechanism of hydrochar during hydrothermal carbonization (HTC) at 150-270 °C for 0-120 min were investigated using coking sludge (CS) as the feedstock. The results showed that the yield decreased from 96.86 to 60.98%, whereas the carbonization rate increased from 6.74 to 93.41% at 270 °C. More stable structures with aromatic and N-heterocycles rings were formed through hydrolysis and polymerization. The H/C and O/C ratio decreased from 1.75 to 0.60 to 1.04 and 0.09, and the combustion stability index (Hf) decreased from 0.86 to 0.60 °C.103, and the flammability index (S) increased from 24.16 to 26.42 %/(min2 °C3) 10-8, indicating an improvement of fuel performance. A kinetic model to describe the conversion of organic components of CS was developed to elucidate the formation mechanism of hydrochar combined with the change of water-soluble intermediates (SM). The solid-solid conversion reaction of protein and humus components was the predominant hydrochar formation pathway, with an activation energy (Ea) of 26.06 kJ/mol. The polymerization of aromatic compounds slightly participated in the hydrochar formation, with an Ea of 86.12 kJ/mol. The water-soluble intermediates mostly transformed into inorganic substances (IS) through decarboxylation, deamination, or decomposition reaction, with an Ea of 5.73 kJ/mol. This study provided insights for understanding the formation of hydrochar from CS through HTC, which is vital for controlling the polymerization of intermediates and solid-solid conversion to enhance the carbonization efficiency.

Improved solid/liquid separation performance of hydrochar from sludge via hydrothermal carbonization

A solid-liquid separation process is crucial for the utilization of hydrochar from biomasses through hydrothermal carbonization (HTC). This study aimed to evaluate the separation performance of hydrochar from coking sludge (CS) and municipal sludge (MS) via HTC and propose its mechanistic insights. The results indicated that the separation performance of hydrochar was enhanced, and relatively severe hydrothermal temperatures exerted a relatively stronger dewatering effect (53.25% and 77.05% reductions in the total water contents in CS and MS, respectively) and a superior separation efficiency (the specific resistance to filtration of products obtained from CS and MS decreased form 7.21 × 1011 and 2.46 × 1012 to 1.92 × 1010 m/kg and 2.14 × 1011 m/kg, respectively). Mechanism investigation involved analyzing the surface functional groups of hydrochar and changes in organic components. It was demonstrated that the improvement in dewatering effect predominantly resulted from the release of bound water due to the decomposition of carbohydrates and proteins. Specifically, the release of bound water depended on the decomposition of carbohydrates at 180 °C, while it relied on the decomposition of proteins in the 210-300 °C range. Compared with particle size, the hydrophilicity of the particle played a more important role in improving the separation efficiency. The HTC reaction eliminated hydrophilic groups, such as hydroxyl and carboxyl groups, and induced the formation of aromatic structures, thus reducing the hydrophilicity of hydrochar particles. Moreover, it was found that the lower heating value of hydrochar from CS and MS increased from 3.51 to 1.94 to 8.32 and 4.60 MJ/kg due to the improvement of the separation efficiency. These comprehensive findings provide valuable mechanistic insights into the solid-liquid separation process and controlling the dewaterability of hydrochar.

Macrogenomic analysis of the effects of aqueous-phase from hydrothermal carbonation of sewage sludge on nitrogen metabolism pathways and associated bacterial communities during composting

The effects of aqueous phases (AP) formed from hydrothermal carbonation of sewage sludge (with or without rice husk) as moisture regulators of nitrogen metabolism pathways during composting are currently unclear. Macrogenomic analyses revealed that both APs resulted in notably changes in bacterial communities during composting; increased levels of nitrogen assimilation, nitrification, and denitrification metabolic pathways; and decreased levels of nitrogen mineralization metabolic pathways. Genes associated with nitrogen assimilation and mineralization accounted for 34-41% and 32-40% of the annotated reads related to nitrogen cycling during composting, respectively, representing them as the most abundant nitrogen metabolism processes. The gudB and norB were identified as key genes for nitrogen mineralization and nitrous oxide emission, respectively. This research offers a better understanding of the effects of additional nitrogen sources on nitrogen metabolism pathways during composting.

Effect mechanism of iron conversion on adsorption performance of hydrochar derived from coking sludge

In this study, Fe conversion during hydrothermal carbonization (HTC) of coking sludge were investigated, and the effect mechanism of Fe component on the adsorption performance of coking sludge hydrochar (CHC) was explored. The results showed that after HTC treatment, more than 95 % of Fe remained in the CHC. Fe3+ was reduced to Fe2+ by sugar and amino acids. Fe was stabilized during the HTC process and was still predominantly in the Fe manganese oxidation state. The CHC prepared at 270 °C exhibited excellent adsorption capacities for Congo red (CR), tetracycline (TC), and Cr (VI). Their maximum adsorption capacities were 140.85, 147.06, and 19.92 mg/g, respectively. Quantitative adsorption mechanism experiments, XRD and VSM characterization revealed that Fe component played a significant role in adsorption, and CHC with more Fe3O4 exhibited better adsorption capacity. The results of the XPS characterization of CHC before and after adsorption showed that Fe3O4 provided rich Fe adsorption sites on the surface of CHC to strengthen the adsorption efficiency of pollutants through Fe3+/Fe2+ reduction and complexation of Fe-O/N. In addition, the formed Fe3O4 also imparted CHC with magnetic properties (Ms = 4.12 emu/g) to facilitate the subsequent separation and recovery. These results demonstrated that the prepared CHC has great potential for treating actual wastewater containing CR and TC.

Ferrous disulfide and iron nitride sites on hydrochar to enhance synergistic adsorption and reduction of hexavalent chromium

In this study, a novel hydrochar containing ferrous disulfide (FeS2) and iron nitride (FeN) was prepared via a one-pot hydrothermal method to enhance the synergistic adsorption and reduction of hexavalent chromium (Cr(VI)). This material (Fe3-SNHC) exhibited a Cr(VI) removal capacity of 431.3 mg·g-1 and high tolerance to coexisting anions at pH 2. Adsorption occurred via monolayer chemisorption. Variation in material structure and density functional theory calculations proved that multiple active sites formed by interactions between heteroatoms improved the chemical inertness of hydrochar. FeN and FeS2 with two electron-donating groups had strong reducing ability to facilitate the conversion of Cr(VI) to trivalent chromium. It was concluded that next to electrostatic adsorption and complexation, synergistic reduction among multiple active sites were the dominant mechanisms involved in the removal Cr(VI). This study shows that Fe3-SNHC is a promising and environment-friendly material for Cr(VI) to remove it from wastewater.

Hydrothermal carbonization of milk/dairy processing sludge: Fate of plant nutrients

Dairy processing sludge (DPS) is a byproduct generated in wastewater treatment plants located in dairy (milk) processing companies (waste activated sludge). DPS presents challenges in terms of its management (as biosolids) due to its high moisture content, prolonged storage required, uncontrolled nutrient loss and accumulation of certain substances in soil in the proximity of dairy companies. This study investigates the potential of hydrothermal carbonization (HTC) for recovery of nutrients in the form of solid hydrochar (biochar) produced from DPS originating from four different dairy processing companies. The HTC tests were carried out at 160 °C, 180 °C, 200 °C and 220 °C, and a residence time of 1h. The elemental properties of hydrochars (biochars), the content of primary and secondary nutrients, as well as contaminants were examined. The transformation of phosphorus in DPS during HTC was investigated. The fraction of plant available phosphorus was determined. The properties of hydrochar (biochar) were compared against the European Union Fertilizing Products Regulation. The findings of this study demonstrate that the content of nutrient in hydrochars (biochars) meet the requirements for organo-mineral fertilizer with nitrogen and phosphorus as the declared nutrients (13.9-26.7%). Further research on plant growth and field tests are needed to fully assess the agronomic potential of HTC hydrochar (biochar).

Two birds with one stone: The multiple roles of hydrothermal treatment in dewatering municipal sludge and producing value-added products

Sludge dewatering and resource recovery are key steps in the sustainable treatment of municipal sludge (MS) owing to the high levels of moisture and nutrients. Among the treatment options available, hydrothermal treatment (HT) is promising to efficiently improve dewaterability and recover biofuels, nutrients, and materials from MS. However, hydrothermal conversion at different HT conditions generates multiple products. Integrating the characteristics of dewaterability and value-added products under different HT conditions facilitates the application of HT for the sustainable management of MS. Therefore, a comprehensive review of HT for its multiple roles in MS dewatering and value-added resource recovery is conducted. First, the impact of HT temperature on sludge dewaterability and key mechanisms are summarized. Then, this study elucidates the characteristics of biofuels produced (combustible gases, hydrochars, biocrudes, and H2-rich gases), nutrient recovery (proteins and phosphorus), and value-added materials under a wide range of HT conditions. Importantly, along with the integration and evaluation of HT product characteristics under different HT temperatures, this work proposes a conceptual sludge treatment system that integrates the different value-added products in different HT stages. Furthermore, a critical evaluation of the knowledge gaps in the HT for sludge deep dewatering, biofuels, nutrients, and materials recovery is provided along with recommendations for further research.

Multivariate and multi-interface insights into carbon and energy recovery and conversion characteristics of hydrothermal carbonization of biomass waste from duck farm

High lipid, high nitrogen duck manure (DM) with high lipid, high lignocellulosic litter materials (LM) are the main wet biomass wastes from duck farms and both are naturally abundant carbon resources. The synthesis of duck farming biomass waste into carbon-rich materials for high value utilization by hydrothermal carbonization (HTC), which can directly treat wet biomass, has not been investigated. In this study, the physicochemical properties of hydrochar derived from co-HTC of DM and LM and its carbon and energy recovery patterns were systematically investigated under multivariate conditions of raw materials ratios, solids contents, temperatures and residence times. The application of synchrotron-based near-edge X-ray adsorption fine structure technique (C K-edge NEXAFS) combined with gas chromatography-mass spectrometry (GC-MS) to the hydrochar and hydrothermal liquid, respectively. At multiple interfaces provided an in-depth analysis of the important material transformations of the co-HTC process and the structure of the hydrochar. Extending residence time (180 min) and increasing LM ratio (M@4%) in co-HTC reaction of DM and LM is beneficial to achieve hydrochar containing higher carbon content (44.84%) at lower reaction temperatures (180 °C). The heating value (HHV) of the hydrochar ranges between 17.12 and 25.05 MJ/kg. The carbon recovery rate of the co-HTC of DM and LM all exceeded 55% and was more closely related to the carbon content of the hydrochar than to its yield. Additionally, the model ERR=0.97±0.01CRR+2.40±0.71 (R2 = 0.99, P < 0.01) was developed to predict energy recovery rate (ERR) based on carbon recovery rate (CRR). Esters were an important intermediate during co-HTC of DM and LM, and the derived hydrochar consisted of a wide range of polycyclic aromatic hydrocarbons, alkanes and N-aromatic heterocycles as well as polyfuran, pyrrole and pyridine structures.

Insights into the evolution of chemical structure and pyrolysis reactivity of PVC-derived hydrochar during hydrothermal carbonization

Hydrothermal carbonization (HTC) is emerging as an effective technology to convert PVC into highly valuable materials via the removal of chlorine. This means that an in-depth understanding of HTC requires the hydrochar structure, thermal degradation behavior, and relationship between structure and thermal reactivity to be understood. In this work, two typical PVC waste materials were selected for HTC experiments at different temperatures. The structure of the hydrochar was characterized in detail by compositional analysis, FTIR spectroscopy, and 13C NMR analysis. Furthermore, the thermal degradation behavior of the hydrochar was analyzed. The changes after thermal degradation were used to establish a correlation with pyrolysis reactivity. The results showed that the C content and chemical structure of the hydrochar approached that of bituminous coal with increasing HTC temperature. Compared with the untreated PVC feedstock, the hydrochar exhibited higher levels of oxygen-containing functional groups on its surface, and its carbon skeleton structure changed from polymeric straight chains to short-chain paraffins, cycloalkanes, and aromatics. A negative correlation was observed between the CPI value of the hydrochar derived from SPVC and the HTC temperature. The structural evolution path of the hydrochar was altered by additives, which improved its thermal reactivity. These findings are expected to play a significant role in bridging the gap from the creation of a theoretical potential energy source to the development of a sustainable alternative renewable fuel.

The potential of biochar as a microbial carrier for agricultural and environmental applications

Biochar can be an effective carrier for microbial inoculants because of its favourable properties promoting microbial life. In this review, we assess the effectiveness of biochar as a microbial carrier for agricultural and environmental applications. Biochar is enriched with organic carbon, contains nitrogen, phosphorus, and potassium as nutrients, and has a high porosity and moisture-holding capacity. The large number of active hydroxyl, carboxyl, sulfonic acid group, amino, imino, and acylamino hydroxyl and carboxyl functional groups are effective for microbial cell adhesion and proliferation. The use of biochar as a carrier of microbial inoculum has been shown to enhance the persistence, survival and colonization of inoculated microbes in soil and plant roots, which play a crucial role in soil biochemical processes, nutrient and carbon cycling, and soil contamination remediation. Moreover, biochar-based microbial inoculants including probiotics effectively promote plant growth and remediate soil contaminated with organic pollutants. These findings suggest that biochar can serve as a promising substitute for non-renewable substrates, such as peat, to formulate and deliver microbial inoculants. The future research directions in relation to improving the carrier material performance and expanding the potential applications of this emerging biochar-based microbial immobilization technology have been proposed.

Carbon Sequestration Strategies in Soil Using Biochar: Advances, Challenges, and Opportunities

Biochar, a carbon (C)-rich material obtained from the thermochemical conversion of biomass under oxygen-limited environments, has been proposed as one of the most promising materials for C sequestration and climate mitigation in soil. The C sequestration contribution of biochar hinges not only on its fused aromatic structure but also on its abiotic and biotic reactions with soil components across its entire life cycle in the environment. For instance, minerals and microorganisms can deeply participate in the mineralization or complexation of the labile (soluble and easily decomposable) and even recalcitrant fractions of biochar, thereby profoundly affecting C cycling and sequestration in soil. Here we identify five key issues closely related to the application of biochar for C sequestration in soil and review its outstanding advances. Specifically, the terms use of biochar, pyrochar, and hydrochar, the stability of biochar in soil, the effect of biochar on the flux and speciation changes of C in soil, the emission of nitrogen-containing greenhouse gases induced by biochar production and soil application, and the application barriers of biochar in soil are expounded. By elaborating on these critical issues, we discuss the challenges and knowledge gaps that hinder our understanding and application of biochar for C sequestration in soil and provide outlooks for future research directions. We suggest that combining the mechanistic understanding of biochar-to-soil interactions and long-term field studies, while considering the influence of multiple factors and processes, is essential to bridge these knowledge gaps. Further, the standards for biochar production and soil application should be widely implemented, and the threshold values of biochar application in soil should be urgently developed. Also needed are comprehensive and prospective life cycle assessments that are not restricted to soil C sequestration and account for the contributions of contamination remediation, soil quality improvement, and vegetation C sequestration to accurately reflect the total benefits of biochar on C sequestration in soil.

Phosphorus recovery from municipal sludge-derived hydrochar: Insights into leaching mechanisms and hydroxyapatite synthesis

Hydrothermal liquefaction has the potential to exploit resources from municipal sewage sludge. It converts most organics into a liquid biofuel (biocrude), concentrates P in the solid residue (hydrochar), and consequently enables its efficient recovery. This study thoroughly evaluated the effects of extraction conditions on P and metal release from hydrochar by nitric acid. Among assessed factors, acid normality (0.02-1 N), liquid-to-solid ratio (5-100 mL/g), and contact time (0-24 h) had positive effects while decreasing eluate pH (0.5-4) improved leaching efficiencies of P and metals. Notably, eluate pH played a dominant role in P leaching and pH < 1.5 was crucial for complete extraction. P and metal leaching from hydrochar have strong interactions and their leaching mechanism was identified as product layer diffusion using the shrinking core model. This suggests that the leaching efficiency is susceptible to agitation and particle size but not temperature. Using 10 mL/g of 0.6 N HNO3 for 2 h was considered the best extraction condition for efficient P leaching (nearly 100%) and minimization of cost and contaminants (heavy metals). Following extraction, adding Ca(OH)2 at a Ca:P molar ratio of 1.7-2 precipitated most P (99-100%) at pH 5-6, while a higher pH (13) synthesized hydroxyapatite. The recovered precipitates had high plant availability (61-100%) of P and satisfactory concentrations of heavy metals as fertilizers in Canada and the US. Overall, this study established reproducible procedures for P recovery from hydrochar and advanced one step closer to wastewater biorefinery.

The Role of the Mannich Reaction in Nitrogen Migration during the Co-Hydrothermal Carbonization of Bovine Serum Albumin and Lignin with Various Forms of Acid-Alcohol Assistance

Co-hydrothermal carbonization (co-HTC) of N-rich and lignocellulosic biomass is a potential way to produce hydrochar with high yield and quality, but the nitrogen will also enrich in a solid product. In this study, a novel co-HTC with acid-alcohol assistance is proposed, and the model compounds bovine serum albumin (BSA) and lignin were used to investigate the role of the acid-alcohol-enhanced Mannich reaction in nitrogen migration. The results showed that the acid-alcohol mixture could inhibit nitrogen enrichment in solids and the order of the denitrification rate was acetic acid > oxalic acid > citric acid. Acetic acid promoted solid-N hydrolysis to NH₄⁺ while oxalic acid preferred to convert it to oil-N. More tertiary amines and phenols were generated with oxalic acid-ethanol addition and then formed quaternary-N and N-containing aromatic compounds through the Mannich reaction. In the citric acid-ethanol-water solution, NH₄⁺ and amino acids were captured to form diazoxide derivatives in oil and pyrroles in solids through both nucleophilic substitution and the Mannich reaction. The results are able to guide biomass hydrochar production with the targeted regulation of nitrogen content and species.

Phytotoxicity and genotoxicity of agro-industrial digested sludge hydrochar: The role of heavy metals

Hydrochar is a new carbonaceous product obtained via hydrothermal carbonization of wet biomass, such as sludges or digested sludges, which often have disposal problems, also due to the presence of contaminants such as heavy metals. The properties of the hydrochar led to an interest in using it as an amendment, but the agro-environmental properties must be considered for its safe use. Raw hydrochar produced by agro-industrial digestate and relative three acidic post-treated hydrochars (for heavy metals removal) have been assessed considering their effect on phytotoxicity, soil, plant growth, mutagenicity, and genotoxicity. The chemical characterization showed the effect of post-treatment on heavy metals contents reduction, except for Cu content (hydrochar, 650 mg/kg; post-treated hydrochars, 940 mg/kg, 287 mg/kg, and 420 mg/kg). The acidic post-treatment also reduces the phytotoxicity compared to raw hydrochar (the germination index at 16 % of hydrochar concentration was: hydrochar, 61.48 %; post-treated hydrochars, 82.27 %, 58.28 %, and 82.26 %), but the low pH and the impact on N-cycle probably have caused the detrimental effect on plant growth of post-treated hydrochar. No mutagenic activity was observed in bacteria using Ames test, while all the samples induced chromosomal aberrations in plant cells (Allium cepa test). The approach adopted, which considers phytotoxicity, plant growth-soil effects, and mutagenicity/genotoxicity bioassays has been proven effective for a proper evaluation of organic products derived from waste to promote a sustainable and circular recovery of materials.

Effect of hydrochar on antibiotic-resistance genes and relevant mechanisms during chicken manure composting

The reduction of enhanced antibiotic resistance genes (ARGs) in compost is important to mitigate the risk of ARG transmission in agricultural production. Hydrochar is used in many applications as a functional carbon material with adsorption and catalytic properties. This study investigated the effects of hydrochar addition on bacterial communities, mobile genetic elements (MGEs), and ARGs in chicken manure composting. The addition of 2%, 5%, and 10% hydrochar (dry weight) reduced the total numbers of target ARGs and MGEs in the compost products by 40.13-55.33% and 23.63-37.23%, respectively. Hydrochar changed the succession of the bacterial population during composting, lowering the abundance of potential pathogens and promoting microbial activity in amino acid and carbohydrate metabolism. A significant possible microbial host for ARGs was found to be Firmicutes. Hydrochar was found to affect the host microorganisms and MGEs directly by altering environmental factors that indirectly impacted the ARG profiles, as shown by partial least squares pathway modeling analysis. In conclusion, the addition of hydrochar to compost is a simple and effective method to promote the removal of ARGs.

Effects of persulfate-assisted hydrothermal treatment of municipal sludge on aqueous phase characteristics and phytotoxicity

Hydrothermal technology (HT) has received much attention in recent years as a process to convert wet organic waste into hydrochar. The aqueous phase (HTAP) produced by this process is still a burden and has become a bottleneck issue for HT process development. In this study, we provide the first investigation of the HTAP characteristics, phytotoxicity, and their correlation with persulfate (PS) (PS, 2.0 mmol/g TS)-assisted municipal sludge HT. The results showed that PS accelerated the hydrolysis of protein substances and increased the concentration of NH₄⁺ by 13.4% to 190.5% and that of PO₄^3- by 24.2% to 1103.7% in HTAP at hydrothermal temperatures of 120 to 240 °C. PS can reduce the phytotoxicity of HTAP by reducing aldehydes, ketones, N heterocyclic compounds, and particle size and by increasing its humification index. The maximum values of the root length and biomass of pakchoi (Brassica chinensis L.) seedlings occurred when electrical conductivity was 0.2 mS/cm of HTAP. This work provided a new strategy for the selection and design of HTAP management strategies.

Additional ratios of hydrolysates from lignocellulosic digestate at different hydrothermal temperatures influencing anaerobic digestion performance

Hydrothermal treatment (HT) is envisaged as a promising technology to treat the lignocellulosic biomass. HT temperature is an important parameter influencing the hydrolysate compositions such as organic compounds and potential inhibitors, and therefore affect the subsequential anaerobic digestion (AD) process. Herein, HT-AD was employed to treat the wheat straw-derived digestate. The HT temperature of 190 °C was proved to be the best performance with a higehst reducing sugar yield (45.05 mg g^-1) in the hydrolysate and a highest methane yield (120.8 mL g_TS^-1) from the AD of the hydrolysate, which was 42.5% higher than the methane yield in the control without the hydrolysate addition (84.8 mL g_TS^-1). 3-Furaldehyde was the dominant organic in the hydrolysates. The HT temperature of 210 °C led to the presence of AD inhibitory moieties (e.g., phenols and furans) in the hydrolysate, resulting in a low methane yield. Although the treatments with the addition of 100% hydrolysate outperformed those of 50% hydrolysate in the methane yields in the late stage, the latter had higher methane yields in the first stage, suggesting that the additional ratios of hydrolysates should be carefully considered in AD, especially the detrimental effects of inhibitors and adaptability issues of AD consortia. The MiSeq sequencing showed that the hydrolysis/acidogenesis was dominant in the first stage, while methanogenesis became dominant in the late stage with the acetoclastic/hydrogenotrophic methanogens (Methanosarcina and Methanobacterium) enriched in the hydrolysate-feeding reactors. These findings demonstrated that a integration of HT-AD was a promising approach for the digestate valorization and to reduce the potential carbon emission from waste treatments.

Co-pyrolysis technology for enhancing the functionality of sewage sludge biochar and immobilizing heavy metals

Sewage sludge (SS) is a frequent and challenging issue for countries with big populations, due to its massive output, significant hazard potential, and challenging resource utilization. Pyrolysis can simultaneously realize the reduction, harmlessness and recycling of SS. Co-pyrolysis offers a wide range of potential in terms of increasing product quality and immobilizing heavy metals (HMs), thanks to its capacity to use additives to address the mismatch between SS characteristics and pyrolysis. High-value utilization potential of SS biochar is the key to evaluating the advancement of treatment technology. A further requirement for using biochar resources is the immobilization and bioavailability reduction of HMs. Due to the catalytic and synergistic effects in the co-pyrolysis process, co-pyrolysis SS biochar exhibits enhanced functionality and has been applied in soil improvement, pollutant adsorption and catalytic reactions. This review focuses on the research progress of different additives in improving the functionality of biochar and influencing the behavior of HMs. The key limitation and challenges in SS co-pyrolysis are then discussed. Future research prospects are detailed from seven perspectives, including pyrolysis process optimization, co-pyrolysis additive selection, catalytic mechanism research of process and product, biochar performance improvement and application field expansion, cooperative immobilization of HMs, and life cycle assessment. This review will offer recommendations and direction for future research paths, while also assist pertinent researchers in swiftly understanding the current state of SS pyrolysis research field.

Synergistic reduction of Cr(VI) by graphite N and thiophene S of N, S-co-doped hydrochar derived from waste straw

An efficient, simple, and inexpensive N, S-co-doped hydrochar (SNHC) was synthesized from waste straw by a one-pot hydrothermal process without calcination for the removal of Cr(VI). SNHC demonstrated excellent adsorption performance for Cr(VI) and high stability, achieving a high capacity of 171.33 mg/g (293 K, pH 2) and a capacity retention of 82.73 % after five cycles. The adsorption behavior was determined as a multilayer adsorption process based on chemisorption according to the simulation the results of Freundlich adsorption isotherms and pseudo-second-order models. The characterization of SNHC revealed that graphite N and thiophene S formed by the material were the effective active sites, functioning as electron donors to contribute a significant amount of electrons to reduce Cr(VI) to Cr(III). Therefore, next to electrostatic adsorption and complexation, the synergistic reduction of Cr(VI) by graphite N and thiophene S was the main mechanism for Cr(VI) removal. Additionally, density functional theory calculations indicated a low adsorption energy of thiophene S, which increased the attractive interaction between SNHC and Cr(VI) and played the most important role in reducing Cr(VI). The mechanism of the effect of graphite N and thiophene S on Cr(VI) removal not only offered a comprehensive perspective on the role of N, S co-doped mediation in hydrochar but also provided the basic theory for its practical application.

Machine learning-assisted exploration for carbon neutrality potential of municipal sludge recycling via hydrothermal carbonization

In the context of advocating carbon neutrality, there are new requirements for sustainable management of municipal sludge (MS). Hydrothermal carbonization (HTC) is a promising technology to deal with high-moisture MS considering its low energy consumption (without drying pretreatment) and value-added products (i.e., hydrochar). This study applied machine learning (ML) methods to conduct a holistic assessment with higher heating value (HHV) of hydrochar, carbon recovery (CR), and energy recovery (ER) as model targets, yielding accurate prediction models with R² of 0.983, 0.844 and 0.858, respectively. Furthermore, MS properties showed positive (e.g., carbon content, HHV) and negative (e.g., ash content, O/C, and N/C) influences on the hydrochar HHV. By comparison, HTC parameters play a critical role for CR (51.7%) and ER (52.5%) prediction. The primary sludge was an optimal HTC feedstock while anaerobic digestion sludge had the lowest potential. This study provided a comprehensive reference for sustainable MS treatment and industrial application.

Dissociation and removal of alkali and alkaline earth metals from sewage sludge flocs during separate and assisted thermal hydrolysis

High levels of alkali and alkaline earth metals (AAEM, including K, Na, Ca, and Mg) in sludge needs to be removed in pretreatment process for alleviating adverse effects on subsequent disposal. Theoretically, the liquid environment provided by the pretreatment technology of thermal hydrolysis (TH) is the ideal condition for the dissolution of AAEM. Therefore, this work quantified AAEM removal efficiency of TH and carbonaceous skeleton (CSkel) assisted TH that we previously proposed for sludge dewatering. Then the mechanism of AAEM dissociating from sludge was explored through the new perspective of biological structure evolution and chemical species transformation. The results showed that all of the AAEM in raw sludge was trapped in extracellular polymer substances (EPS) and cells. Only the water-soluble K/Na in EPS could be released by TH to the supernatant, the residual K/Na in EPS was organically linked with humic matters that were generated through the degradation of proteins. Water/NH₄Ac-soluble K/Na in cells still stayed inside with a more stable form of HCl-soluble after TH. Fortunately, with the assistance of CSkel, this part of K/Na could be leached out due to organic acids derived from hemicellulose decomposition. In such a case, the removal efficiency of K/Na was elevated to 55.5% and 72.5%, respectively. Unlike K/Na, nearly all the Ca/Mg in EPS were transferred to cell residuals during TH. They were combined with the bio-phosphorus in cell residuals as the form of HCl-soluble Ca/Mg-P precipitates, rather than carbonates, sulfates or other compounds. This precipitation reaction was also moderately suppressed in CSkel-assisted TH with low pH, then 7.7% and 34.1% of Ca/Mg were taken away by filtrate. This means that appropriately raising the reaction temperature and adding CSkel with high hemicellulose/cellulose contents can promote the removal of AAEM in sludge during TH process.

Changes in Selected Organic and Inorganic Compounds in the Hydrothermal Carbonization Process Liquid While in Storage

Although many studies have investigated the hydrothermal transformation of feedstock biomass, little is known about the stability of the compounds present in the process liquid after the carbonization process is completed. The physicochemical characteristics of hydrothermal carbonization (HTC) liquid products may change over storage time, diminishing the amount of desired products or producing unwanted contaminants. These changes may restrict the use of HTC liquid products. Here, we investigate the effect of storage temperature (20, 4, and -18 °C) and time (weeks 1-12) on structural and compositional changes of selected organic compounds and physicochemical characteristics of the process liquid from the HTC of digested cow manure. ANOVA showed that the storage time has a significant effect on the concentrations of almost all of the selected organic compounds, except acetic acid. Considerable changes in the composition of the process liquid took place at all studied temperatures, including deep freezing at -18 °C. Prominent is the polymerization of aromatic compounds with the formation of precipitates, which settle over time. This, in turn, influences the inorganic compounds present in the liquid phase by chelating or selectively adsorbing them. The implications of these results on the further processing of the process liquid for various applications are discussed.

Co-hydrothermal carbonization of agricultural waste and sewage sludge for product quality improvement: Fuel properties of hydrochar and fertilizer quality of aqueous phase

Hydrothermal carbonization (HTC) is a promising carbon-neutral technology for converting sewage sludge (SS) and agricultural waste into energy. However, HTC-generated aqueous phase (AP) impedes the development of the former. This study investigated the potential of SS with rice husk (RH) and wheat straw (WS) co-HTC to form hydrochar and AP as substitutes for fuel and chemical fertilizer, respectively. Compared with single SS hydrochar, the yield of co-HTC-based hydrochar and higher heating value significantly increased by 10.9%-21.6% and 4.2%-182.7%, reaching a maximum of 72.6% and 14.7 MJ/kg, respectively. Co-HTC improves the safe handling, storage and transportation, and combustion performance of hydrochar. The total nitrogen concentration in AP-SS was 2575 mg/L, accounting for 67.7% of that found in SS. Co-HTC decreased and increased the amine and phenolic components of AP, respectively. AP-SS-RH and AP-SS-WS significantly increased pakchoi dry weight by 45.5% and 49.4%, respectively, compared with AP-SS. The results of the hydroponic experiments with AP instead of chemical fertilizers revealed that AP-SS did not reduce pakchoi dry weight by replacing <20% chemical fertilizers. However, AP-SS-RH or AP-SS-WS replaced 60% chemical fertilizers. Therefore, the co-HTC of SS and agricultural waste increased the AP substitution of chemical fertilizer from 20% to 60%. These findings suggest that the co-HTC of agricultural waste with SS is a promising technology for converting SS into renewable resource products for fuels and N-rich liquid fertilizer while significantly improving fuel and fertilizer quality.

Energy and nutrient recovery by spent mushroom substrate-assisted hydrothermal carbonization of sewage sludge

Hydrothermal carbonization (HTC) has been recognized as a promising sewage sludge (SS) treatment technology for effective pathogen elimination, bioenergy recovery, organic contaminant destruction and volume reduction. However, the solid product (hydrochar) of SS after HTC as fuel has the problems of high ash content, high nitrogen content and low calorific value. The aqueous phase (AP) produced is still considered a burden and has become a bottleneck in the development of HTC. In this study, co-HTC of SS with spent mushroom substrate (SMS) is conducted, and the fuel properties of hydrochar and the quality of the AP as a liquid fertilizer are investigated. In comparison with hydrochar of single SS, the energy yield and higher heating value of the hydrochar from co-HTC were significantly increased by 12.1-44.8 % and 33.2-137.8 %, respectively, reaching their maximum of 72.75 % and14.98 MJ/kg, respectively. Co-HTC can improve safe handling, storage and transportation, and combustion performance of hydrochar. Furthermore, the AP of co-HTC could significantly increase the biomass of pakchoi, which was 140.9 % and 90.7 % of AP from single SS and Hoagland nutrition solution (represents commercial fertilizer), respectively. The AP of co-HTC as fertilizer can recover 62.03-64.65 % nitrogen from SS and SMS. These findings suggest that co-HTC of SMS with SS is a promising technology for the conversion SS into renewable resource products for fuels and N-rich liquid fertilizer while also significantly improving fuel and fertilizer quality.

Hydrothermal carbonization of kitchen waste: An analysis of solid and aqueous products and the application of hydrochar to paddy soil

Hydrothermal carbonization (HTC) technology can potentially be used to safely and sustainably utilize kitchen waste (KW). However, the characteristics of HTC solid products (hydrochar) and aqueous products (HAP) based on different types of KW have not yet been clarified. Here, four types of KW, cellulose-based (CL), skeleton-based (SK), protein-based (PT), and starch-based (ST) KW, were used for HTC at 180 °C, 220 °C, and 260 °C. The basic physicochemical properties and structures of hydrochars and HAP were analyzed, and the effects of different hydrochars on rice growth were characterized. HTC decreased the H/C and O/C of KW. All hydrochars were acidic (3.12 to 6.78) and the pH values increased with the HTC temperature, while high HTC temperature reduced the porosity of hydrochars. HTC promoted the enrichment of total carbon (up to 78.1 %), total nitrogen (up to 62.6 %), and total phosphorus (up to 171.6 %) in KW. More carbon (60.7-88.0 %) and nitrogen (up to 87.4 %) were present in the hydrochars than in the HAP. The relative content of C_1s increased and O_1s decreased in CL and ST hydrochars as the HTC temperature increased, while the opposite pattern was observed for SK and PT hydrochars. The dissolved organic matter (DOM) of different hydrochars and HAP were mainly humus-like substances. The biodegradability of the DOM in HAP was often higher than the corresponding hydrochar, and their DOM biodegradability increased with the HTC temperature. The content of heavy metals from different hydrochars did not exceed the relevant thresholds of fertilizer standards. Rice grain yield increased by 3.7-11.1 % in the hydrochar treatments without phosphate fertilizer addition compared with the control treatment. The results of this study provide new theoretical and empirical insights into the potential for HTC technology to be used for the recycling of KW and its products in the agricultural environment.

Investigation on the evolution of hydrothermal biochar

The objective of this study was to visualize trends and current research status of hydrothermal biochar research through a bibliometric analysis by using CiteSpace software. The original article data were collected from the Web of Science core database published between 2009 and 2020. A visual analysis network of national co-authored, institutional co-authored and author co-authored articles was created, countries, institutions and authors were classified accordingly. By visualizing the cited literature and journal co-citation networks, the main subject distribution and core journals were identified respectively. By visualizing journal co-citations, the main research content was identified. Further the cluster analysis revealed the key research directions of knowledge structure. Keyword co-occurrence analysis and key occurrence analysis demonstrate current research hotspots and new research frontiers. Through the above analysis, the cooperation and contributions of hydrothermal biochar research at different levels, from researchers to institutions to countries to macro levels, were explored, the disciplinary areas of knowledge and major knowledge sources of hydrothermal biochar were discovered, and the development lineage, current status, hotspots and trends of hydrothermal biochar were clarified. The results obtained from the study can provide a reference for scholars to gain a deeper understanding of hydrothermal biochar.

Hydrochar and hydrochar co-compost from OFMSW digestate for soil application: 3. Toxicological evaluation

Modern societies produce ever-increasing amounts of waste, e.g. organic fraction of municipal solid waste (OFMSW). According to the best available techniques, OFMSW should be treated through anaerobic digestion to recover biogas and subsequently composted. An innovative scheme is under investigation, where anaerobic digestion is combined with hydrothermal carbonization (HTC) and composting. The final product, referred to as hydrochar co-compost (HCO), is under study to be used as an unconventional soil improver/fertilizer. Recent studies showed that HCO is not phytotoxic. However, nothing is known about the toxicity of HCO on cells as part and organisms as a whole. This study aims to investigate in vitro genotoxicity and cytotoxicity of the HCO and its precursors in the production process. In particular, we tested water and methanolic extracts of HCO (WEHCO and MEHCO) from one side and methanolic extracts of hydrochar (MEH) and OFMSW digestate (MED) as well as liquor produced downstream HTC (HTCL) from the other side. Genotoxicity was investigated using cytokinesis-block micronucleus assay in Chinese Hamster Ovarian K1 (CHO-K1) cells. Cytotoxicity was tested in vitro against a panel of human cells line. Zebrafish embryo toxicity upon MEH treatment was also investigated. Results show that incubation of CHO-K1 cells with all the tested samples at different concentrations did not cause any induction of micronucleus formation compared to the vehicle-treated control. Treatment of cells with MEH, MED, HTCL and MEHCO, but not WEHCO, induced some degree of cytotoxicity and MEH showed to be more cytotoxic against tested cells compared to the MEHCO. Toxicity effect at the highest tested concentrations of MEH on zebrafish embryos resulted in coagulation, induction of pericardial edema and death. In conclusion, the hydrochar co-compost cytotoxicity is similar to standard compost cytotoxicity. Hence composting the hydrochar from OFMSW digestate is a good step to eliminate the cytotoxicity of hydrochar.

Sewage Sludge Management at District Level: Reduction and Nutrients Recovery via Hydrothermal Carbonization

In this study, two scenarios of a municipal wastewater treatment plant (WWTP) are presented, which include the integration of the hydrothermal carbonization (HTC) process into the sludge line as a post-treatment of the anaerobic digestion (AD) process. The objective of the simulation is to investigate the performances of AD + HTC treatment to reduce sludge production and improve nutrient and energy recovery. For this purpose, the scheme of an under-construction WWTP was considered, named Trento 3 (Trento, Italy) and with a treatment capacity of 300,000 PE. In the first scenario, the HTC process was fed with thickened sludge from the Trento 3 WWTP, while in the second scenario, dewatered sludge from other local WWTPs was also used as feedstock for the HTC process. Both scenarios allowed to obtain a considerable sludge reduction ranging from 70 to 75% with a notably increase in the biogas production up to 47%, due to the recycling of HTC liquor (HTCL) to the anaerobic digester. Considering nutrients recovery, all the phosphorus and nitrogen present in the HTCL could be used for struvite precipitation with an average yearly gain of 1 million euros. Moreover, the introduction of HTC in the Trento 3 WWTP could allow a reduction in the sludge management costs of up to 2 M€/year.

Graphical Abstract

Agent-assisted electrokinetic treatment of sewage sludge: Heavy metal removal effectiveness and nutrient content characteristics

Sewage sludge (SS) is rich in nutrient elements such as phosphorus (P), nitrogen (N), and potassium (K), and therefore a candidate material for use in agriculture. But high content of heavy metals (HMs) can be a major obstacle to its further utilization. Therefore, an appropriate HM removal technology is required before its land application. In this study, an innovative biodegradable agent (citric acid, FeCl₃, ammonium hydroxide, tetrasodium iminodisuccinate (IDS), and tea saponin) assisted electrokinetic treatment (EK) was performed to investigate the HM removal efficiency (R_HMs) and nutrient transportation. Citric acid, IDS, and FeCl₃-assisted EK showed a preferable average R_HMs (R_ave) reduction of 52.74-59.23%, with low energy consumption. After treatment, the content of Hg (0.51 mg kg^-1), Ni (13.23 mg kg^-1), and Pb (26.45 mg kg^-1) elements met the criteria of national risk control standard, in all cases. Following the treatment, most HMs in SS had a reduced potential to be absorbed by plants or be leached into water systems. Risk assessment indicated that the Geoaccumulation index (I_geo) value of HMs has decreased by 0.28-2.40, and the risk of Pb (I_geo=-0.74) reduced to unpolluted potential. Meanwhile, no excessive nutrient loss in SS occurred as a result of the treatment, on the contrary, there was a slight increase in P content (18.17 mg g^-1). These results indicate that agent-assisted EK treatment could be an environmentally-friendly method for R_HMs and nutrient element recovery from SS, opening new opportunities for sustainable SS recycling and its inclusion into circular economy concepts.