Plasma methods for preparing green catalysts: Current status and perspective

Non-Thermal Stabilization Strategies for Rice Bran: Mechanistic Insights, Technological Advances, and Implications for Industrial Applications

Rice bran, a major byproduct of rice processing, is rich in unsaturated fatty acids, high-quality proteins, and bioactive compounds such as γ-oryzanol and ferulic acid. However, its poor storage stability and susceptibility to hydrolytic and oxidative rancidity critically limit industrial exploitation. Recent advances in non-thermal stabilization technologies-valued for their energy efficiency, scalability, and nutrient preservation-offer promising solutions. This review systematically elucidates the enzymatic and microbial mechanisms driving bran rancidity, emphasizing lipase and lipoxygenase activity, and critically evaluates the efficacy of emerging non-thermal strategies. Key findings highlight the superiority of non-thermal methods: cold plasma reduces lipase activity by 70% within 5 min via reactive oxygen species-induced structural disruption; ultra-high pressure preserves 95% of γ-oryzanol by selectively breaking hydrogen bonds in enzymes; high-energy electron beam irradiation suppresses rancidity markers by 45-78%; and enzymatic stabilization with immobilized papain achieves 78% lipase inactivation while retaining <5% nutrient loss. Compared to thermal approaches, non-thermal technologies enhance bioactive retention, while extending shelf-life by 2-3 weeks. By addressing challenges such as microbial synergy, parameter optimization, and industrial scalability, this review provides actionable insights for deploying green, energy-efficient strategies to valorize rice bran into functional foods and nutraceuticals, aligning with global demands for sustainable ingredient innovation.

Role of Plasma in Catalyst Preparation and Modification for Oxygen Evolution Reaction

Plasma as a promising solution to catalyst synthesis and modification has received great attention in the field of electrochemical water splitting. However, a comprehensive overview detailing how plasma treatments of catalysts enhance oxygen evolution reaction (OER) performance is currently lacking. Here, we review the advances and challenges in cold plasma for catalyst preparation and modification. We discuss the underlying mechanisms responsible for enhanced OER performance on plasma-treated catalysts, where the surface area, active sites, vacancy type/content, heteroatom doping, etching, and surface functionalization could be mediated. This review aims to provide valuable insights into the role of plasma treatments in advancing OER electrocatalysis for sustainable energy applications.

Effect of DBD Plasma Treatment on Activity of Mo-Based Sulfur-Resistant Methanation Catalyst

By combining the advantages of dielectric barrier discharge (DBD) low temperature plasma and fluidized bed, the effect of plasma on the performance of supported Mo-based catalyst was studied in this paper. The performance of the catalyst obtained by plasma treatment, calcined, plasma+calcined was compared, and the appropriate catalyst preparation scheme was explored. Comparing with the three catalysts, it was concluded that the catalyst average conversion after 30 W plasma treatment is 33.40 %, which was 8.94 % and 12.75 % higher than the other two, respectively. The structure and properties of the catalyst were characterized by N2-Physisorption, H2-chemisorption, XRD, TEM, XPS, Raman and NO-pulse adsorption. Then, by analyzing the characterization results, it can be seen that plasma can make the catalyst have a higher specific surface area and a more dispersed active metal with smaller grain size. Through the surface species identification characterization, it was found that plasma can produce more defective structures and expose more active sites, which is the main reason for the difference in conversion.

Advances in Defect Engineering of Metal Oxides for Photocatalytic CO2 Reduction

Photocatalytic CO2 reduction technology, capable of converting low-density solar energy into high-density chemical energy, stands as a promising approach to alleviate the energy crisis and achieve carbon neutrality. Semiconductor metal oxides, characterized by their abundant reserves, good stability, and easily tunable structures, have found extensive applications in the field of photocatalysis. However, the wide bandgap inherent in metal oxides contributes to their poor efficiency in photocatalytic CO2 reduction. Defect engineering presents an effective strategy to address these challenges. This paper reviews the research progress in defect engineering to enhance the photocatalytic CO2 reduction performance of metal oxides, summarizing defect classifications, preparation methods, and characterization techniques. The focus is on defect engineering, represented by vacancies and doping, for improving the performance of metal oxide photocatalysts. This includes advancements in expanding the photoresponse range, enhancing photogenerated charge separation, and promoting CO2 molecule activation. Finally, the paper provides a summary of the current issues and challenges faced by defect engineering, along with a prospective outlook on the future development of photocatalytic CO2 reduction technology.

Fabrication of Heterostructural FeNi3-Loaded Perovskite Catalysts by Rapid Plasma for Highly Efficient Photothermal Reverse Water Gas Shift Reaction

Metal-semiconductor heterostructured catalysts have attracted great attention because of their unique interfacial characteristics and superior catalytic performance. Exsolution of nanoparticles is one of the effective and simple ways for in-situ growth of metal nanoparticles embedded in oxide surfaces and their favorable dispersion and stability. However, both high-temperature and a reducing atmosphere are required simultaneously in conventional exsolution, which is time-consuming and costly, and particles often agglomerate during the process. In this work, Ca0.9Ti0.8Ni0.1Fe0.1O3-δ (CTNF) is exposed to dielectric blocking discharge (DBD) plasma at room temperature to fabricate alloying FeNi3 nanoparticles from CTNF perovskite. FeNi3-CTNF has outstanding catalytic activity for photothermal reverse water gas shift reaction (RWGS). At 350 °C under full-spectrum irradiation, the carbon monoxide (CO) yield of FeNi3-CTNF (10.78 mmol g-1 h-1) is 11 times that of pure CaTiO3(CTO), and the CO selectivity is 98.9%. This superior catalytic activity is attributed to the narrow band gap, photogenerated electron migration to alloy particles, and abundant surface oxygen vacancies. The carbene pathway reaction is also investigated through in-situ Raman spectroscopy. The present work presents a straightforward method for the exsolution of nanoalloys in metal-semiconductor heterostructures for photothermal CO2 reduction.

Application of Argon Plasma Technology for the Synthesis of Anti-Infective Copper Nanoparticles

The synthesis of copper nanoparticles (CuNPs) was accomplished by using a rapid, green, and versatile argon plasma reduction method that involves solvent extraction. With this method, a plasma-solid state interaction forms and CuNPs can be synthesized from copper(II) sulfate using a low-pressure, low-temperature argon plasma. Characterization studies of the CuNPs revealed that when a metal precursor is treated under optimal experimental conditions of 80 W of argon plasma for 300 s, brown CuNPs are synthesized. However, when those same brown CuNPs are placed in Milli-Q water for a period of 10 days, oxidation occurs and green CuNPs are formed. Confirmation of the chemical identity of the CuNPs was performed by using X-ray photoelectron spectroscopy. The results reveal that the brown CuNPs are predominantly Cu0 or what we refer to as CuNPs, while the green CuNPs are a mixture of Cu0 and Cu(OH)2 NPs. Upon further characterization of both brown and green CuNPs with scanning electron microscopy (SEM), the results depict brown CuNPs with a rod-like shape and approximate dimensions of 40 nm × 160 nm, while the green CuNPs were smaller in size, with dimensions of 40-80 nm, and more of a round shape. When testing the antibacterial activity of both brown and green CuNPs, our findings demonstrate the effectiveness of both CuNPs against Escherichia coli and Staphylococcus aureus bacteria at a concentration of 17 μg/mL. The inactivation of S. aureus and E. coli 7-day-old biofilms required CuNP concentrations of 99 μg/mL. SEM images of treated 7-day-old S. aureus and E. coli biofilms depict cell membranes that are completely damaged, suggesting a physical killing mechanism. In addition, when the same concentration of CuNPs used to inactivate biofilms were tested with human fibroblasts, both brown and green CuNPs were found to be biocompatible.

Cu2In alloy-embedded ZrO2 catalysts for efficient CO2 hydrogenation to methanol: promotion of plasma modification

Cu₁In₂Zr₄-O-C catalysts with Cu₂In alloy structure were prepared by using the sol-gel method. Cu₁In₂Zr₄-O-PC and Cu₁In₂Zr₄-O-CP catalysts were obtained from plasma-modified Cu₁In₂Zr₄-O-C before and after calcination, respectively. Under the conditions of reaction temperature 270°C, reaction pressure 2 MPa, CO₂/H₂ = 1/3, and GHSV = 12,000 mL/(g h), Cu₁In₂Zr₄-O-PC catalyst has a high CO₂ conversion of 13.3%, methanol selectivity of 74.3%, and CH₃OH space-time yield of 3.26 mmol/gcat/h. The characterization results of X-ray diffraction (XRD), scanning electron microscopy (SEM), and temperature-programmed reduction chemisorption (H₂-TPR) showed that the plasma-modified catalyst had a low crystallinity, small particle size, good dispersion, and excellent reduction performance, leading to a better activity and selectivity. Through plasma modification, the strong interaction between Cu and In in Cu₁In₂Zr₄-O-CP catalyst, the shift of Cu 2p orbital binding energy to a lower position, and the decrease in reduction temperature all indicate that the reduction ability of Cu₁In₂Zr₄-O-CP catalyst is enhanced, and the CO₂ hydrogenation activity is improved.

A review of the advances in catalyst modification using nonthermal plasma: Process, Mechanism and Applications

With the continuous development of catalytic processes in chemistry, biology, organic synthesis, energy generation and many other fields, the design of catalysts with novel properties has become a new paradigm in both science and industry. Nonthermal plasma has aroused extensive interest in the synthesis and modification of catalysts. An increasing number of researchers are using plasma for the modification of target catalysts, such as modifying the dispersion of active sites, regulating electronic properties, enhancing metal-support interactions, and changing the morphology. Plasma provides an alternative choice for catalysts in the modification process of oxidation, reduction, etching, coating, and doping and is especially helpful for unfavourable thermodynamic processes or heat-sensitive reactions. This review focuses on the following points: (i) the fundamentals behind the nonthermal plasma modification of catalysts; (ii) the latest research progress on the application of plasma modified catalysts; and (iii) main challenges in the field and a vision for future development.

A coupling bimetallic Ni–La/MCM-41 catalyst enhanced by radio frequency (RF) plasma for dry reforming

Ni–La–Imp–P exhibited excellent stability and less carbon deposition (only 5.94%) after reacting at 700 °C for 20 h.

Reusable citric acid modified V/AC catalyst prepared by dielectric barrier discharge for hydroxylation of benzene to phenol

A reusable and efficient citric acid modified V/AC catalyst for benzene hydroxylation was prepared using an environmentally benign DBD method.

Regeneration of an Aged Hydrodesulfurization Catalyst by Non-Thermal Plasma: Characterization of Refractory Coke Molecules

This study describes the phenomena involved during the regeneration of an aged industrial hydrodesulfurization catalyst (CoMoP/Al2O3) using a non-thermal plasma at a low temperature (200 °C). The changes occurring during regeneration were studied by characterizing spent, partially, and fully regenerated catalysts by XRD, Raman, TEM spectroscopy, and the coke deposited on the catalyst surface by Laser desorption/ionization time-of-flight mass spectrometry (LDI TOF/MS). The coke is a mixture of several polycyclic molecules, the heaviest with a coronene backbone, containing up to seven sulfur atoms. This kinetic study shows that the oxidation rate depends on the nature of the coke. Hence, explaining the formation of VOCs from heavy polycyclic carbon molecules without complete oxidation to CO2. However, XRD and Raman spectroscopies evidence CoMoO4 formation after a long treatment time, indicating hot spots during the regeneration.

Recent Developments in Dielectric Barrier Discharge Plasma-Assisted Catalytic Dry Reforming of Methane over Ni-Based Catalysts

The greenhouse effect is leading to global warming and destruction of the ecological environment. The conversion of carbon dioxide and methane greenhouse gases into valuable substances has attracted scientists’ attentions. Dry reforming of methane (DRM) alleviates environmental problems and converts CO2 and CH4 into valuable chemical substances; however, due to the high energy input to break the strong chemical bonds in CO2 and CH4, non-thermal plasma (NTP) catalyzed DRM has been promising in activating CO2 at ambient conditions, thus greatly lowering the energy input; moreover, the synergistic effect of the catalyst and plasma improves the reaction efficiency. In this review, the recent developments of catalytic DRM in a dielectric barrier discharge (DBD) plasma reactor on Ni-based catalysts are summarized, including the concept, characteristics, generation, and types of NTP used for catalytic DRM and corresponding mechanisms, the synergy and performance of Ni-based catalysts with DBD plasma, the design of DBD reactor and process parameter optimization, and finally current challenges and future prospects are provided.

Plasma-induced black bismuth tungstate as a photon harvester for photocatalytic carbon dioxide conversion

The Bi QDs are reduced in situ on the surface of black Bi₂WO₆ nanosheets using a novel plasma treatment, which shows a superior CO₂ conversion performance.

Preparation of Cu–Cu2O–CuO by solid combustion ignited by dielectric barrier discharge and its activity towards p-nitrophenol reduction

Dielectric barrier discharge induces solid powder combustion at room temperature and atmosphere to prepare a high-activity catalyst for p-nitrophenol reduction.

Hydrogen Production from Methane Cracking in Dielectric Barrier Discharge Catalytic Plasma Reactor Using a Nanocatalyst

The study experimentally investigated a novel approach for producing hydrogen from methane cracking in dielectric barrier discharge catalytic plasma reactor using a nanocatalyst. Plasma-catalytic methane (CH4) cracking was undertaken in a dielectric barrier discharge (DBD) catalytic plasma reactor using Ni/MgAl2O4. The Ni/MgAl2O4 was synthesised through co-precipitation followed customised hydrothermal method. The physicochemical properties of the catalyst were examined using X-ray diffraction (XRD), scanning electron microscopy—energy dispersive X-ray spectrometry (SEM-EDX) and thermogravimetric analysis (TGA). The Ni/MgAl2O4 shows a porous structure spinel MgAl2O4 and thermal stability. In the catalytic-plasma methane cracking, the Ni/MgAl2O4 shows 80% of the maximum conversion of CH4 with H2 selectivity 75%. Furthermore, the stability of the catalyst was encouraging 16 h with CH4 conversion above 75%, and the selectivity of H2 was above 70%. This is attributed to the synergistic effect of the catalyst and plasma. The plasma-catalytic CH4 cracking is a promising technology for the simultaneous H2 and carbon nanotubes (CNTs) production for energy storage applications.

Highly selective conversion of CO2 to methanol on the CuZnO-ZrO2 solid solution with the assistance of plasma

CuZnO–ZrO₂–C was prepared by a co-precipitation method. For comparison, CuZnO–ZrO₂–PC and CuZnO–ZrO₂–CP were prepared by glow discharge plasma. The catalysts were characterized via the XRD, N₂ adsorption–desorption, TEM, SEM, EDS, XPS, CO₂-TPD and H₂-TPR techniques. The catalysts were comparatively investigated for CO₂ conversion and methanol selectivity in a fixed-bed reactor under the condition of 2 MPa, 250 °C, H₂/CO₂ = 3/1 and GHSV = 12 000 mL g⁻¹ h⁻¹. The results showed that the activities of the catalysts increased in the order of CuZnO–ZrO₂–PC > CuZnO–ZrO₂–CP > CuZnO–ZrO₂–C. Moreover, the CO₂ conversion of CuZnO–ZrO₂–C increased by 38.9% via treatment with glow discharge plasma. The results are well explained based on the CO₂-TPD and H₂-TPR characterizations of the catalysts.

CuZnO–ZrO₂–C was prepared by a co-precipitation method.

Efficient activation of Pd/CeO2 catalyst by non-thermal plasma for complete oxidation of indoor formaldehyde at room temperature

Formaldehyde is a typical indoor air pollutant and its removal is essential to protect human health and meet environmental regulations. Efficient activation of Pd/CeO₂ catalyst by non-thermal plasma was investigated to achieve complete oxidation of formaldehyde at room temperature. The catalyst exhibited better activity and stability than conventional thermal reduced sample. Its HCHO conversion to CO₂ kept at over 80% during 300 min test at a gas hourly space velocity of 150, 000 mL/g/h and HCHO concentration of 100 ppm. While the conversion dropped from 70% to 50% within 300 min test for the sample reduced at 300 °C. Compared with thermal reduced catalyst, plasma reduced sample exhibited more abundant surface active oxygen species, smaller palladium particle size and narrower particle size distribution. Moreover, palladium particles were partial covered by ceria layer for thermal reduced sample. Although strong interaction between palladium and ceria could be formed, the loss of metallic palladium occurs and hence the oxygen activation and mobility abilities are blocked. In situ DRIFTs results suggested that the intermediates over Pd/CeO₂ catalyst were mainly formate, dioxymethylene and polyoxymethylene species, and the formate oxidation into CO₂ process was highly promoted in the presence of water.

Complete oxidation of formaldehyde over a Pd/CeO2 catalyst at room temperature: tunable active oxygen species content by non-thermal plasma activation

Formaldehyde is a main indoor pollutant and its removal is essential to protect human health and meet strict environmental regulations.

A Review of Recent Advances of Dielectric Barrier Discharge Plasma in Catalysis

Dielectric barrier discharge plasma is one of the most popular methods to generate nanthermal plasma, which is made up of a host of high-energy electrons, free radicals, chemically active ions and excited species, so it has the property of being prone to chemical reactions. Due to these unique advantages, the plasma technology has been widely used in the catalytic fields. Compared with the conventional method, the heterogeneous catalyst prepared by plasma technology has good dispersion and smaller particle size, and its catalytic activity, selectivity and stability are significantly improved. In addition, the interaction between plasma and catalyst can achieve synergistic effects, so the catalytic effect is further improved. The review mainly introduces the characteristics of dielectric barrier discharge plasma, development trend and its recent advances in catalysis; then, we sum up the advantages of using plasma technology to prepare catalysts. At the same time, the synergistic effect of plasma technology combined with catalyst on methanation, CH₄ reforming, NO_x decomposition, H₂O₂ synthesis, Fischer–Tropsch synthesis, volatile organic compounds removal, catalytic sterilization, wastewater treatment and degradation of pesticide residues are discussed. Finally, the properties of plasma in catalytic reaction are summarized, and the application prospect of plasma in the future catalytic field is prospected.

Modification of CuCl2·2H2O by dielectric barrier discharge and its application in the hydroxylation of benzene

A DBD plasma converts a homogeneous catalyst CuCl₂·H₂O into a heterogeneous catalyst CuCl₂–DBD by removing some chlorine from CuCl₂·H₂O.

Understanding the performance and mechanism of Mg-containing oxides as support catalysts in the thermal dry reforming of methane

Dry reforming of methane (DRM) is one of the more promising methods for syngas (synthetic gas) production and co-utilization of methane and carbon dioxide, which are the main greenhouse gases. Magnesium is commonly applied in a Ni-based catalyst in DRM to improve catalyst performance and inhibit carbon deposition. The aim of this review is to gain better insight into recent developments on the use of Mg as a support or promoter for DRM catalysts. Its high basicity and high thermal stability make Mg suitable for introduction into the highly endothermic reaction of DRM. The introduction of Mg as a support or promoter for Ni-based catalysts allows for good metal dispersion on the catalyst surface, which consequently facilitates high catalytic activity and low catalyst deactivation. The mechanism of DRM and carbon formation and reduction are reviewed. This work further explores how different constraints, such as the synthesis method, metal loading, pretreatment, and operating conditions, influence the dry reforming reactions and product yields. In this review, different strategies for enhancing catalytic activity and the effect of metal dispersion on Mg-containing oxide catalysts are highlighted.

Nanoparticle/Metal-Organic Framework Composites for Catalytic Applications: Current Status and Perspective

Nanoparticle/metal-organic frameworks (MOF) based composites have recently attracted significant attention as a new class of catalysts. Such composites possess the unique features of MOFs (including clearly defined crystal structure, high surface area, single site catalyst, special confined nanopore, tunable, and uniform pore structure), but avoid some intrinsic weaknesses (like limited electrical conductivity and lack in the "conventional" catalytically active sites). This review summarizes the developed strategies for the fabrication of nanoparticle/MOF composites for catalyst uses, including the strategy using MOFs as host materials to hold and stabilize the guest nanoparticles, the strategy with subsequent MOF growth/assembly around pre-synthesized nanoparticles and the strategy mixing the precursors of NPs and MOFs together, followed by self-assembly process or post-treatment or post-modification. The applications of nanoparticle/MOF composites for CO oxidation, CO₂ conversion, hydrogen production, organic transformations, and degradation of pollutants have been discussed. Superior catalytic performances in these reactions have been demonstrated. Challenges and future developments are finally addressed.

A Review on Bimetallic Nickel-Based Catalysts for CO2 Reforming of Methane

In recent years, CO₂ reforming of methane (dry reforming of methane, DRM) has become an attractive research area because it converts two major greenhouse gasses into syngas (CO and H₂ ), which can be directly used as fuel or feedstock for the chemical industry. Ni-based catalysts have been extensively used for DRM because of its low cost and good activity. A major concern with Ni-based catalysts in DRM is severe carbon deposition leading to catalyst deactivation, and a lot of effort has been put into the design and synthesis of stable Ni catalysts with high carbon resistance. One effective and practical strategy is to introduce a second metal to obtain bimetallic Ni-based catalysts. The synergistic effect between Ni and the second metal has been shown to increase the carbon resistance of the catalyst significantly. In this review, a detailed discussion on the development of bimetallic Ni-based catalysts for DRM including nickel alloyed with noble metals (Pt, Ru, Ir etc.) and transition metals (Co, Fe, Cu) is presented. Special emphasis has been provided on the underlying principles that lead to synergistic effects and enhance catalyst performance. Finally, an outlook is presented for the future development of Ni-based bimetallic catalysts.