Liquid-Phase Aerobic Oxidation of 5-Hydroxymethylfurfural to 2,5-Furandicarboxylic Acid over Co/Mn/Br Catalyst

Solid-state synthesis of CN-encapsulated CoFe alloy catalysts for mild HMF oxidation to FDCA: insights into the kinetics and mechanism

The efficient and environmentally friendly oxidation of biomass-based HMF to FDCA under mild conditions is highly desirable yet challenging. In this study, a series of CoFe alloy catalysts encapsulated in porous carbon (CoxFey@NC) were synthesized using a solid-state synthesis method. By adjusting the Co/Fe ratio, an FDCA yield of 96.1% was achieved with the optimal Co2Fe1@NC catalyst, which exhibited an impressive FDCA formation rate of 0.428 mmolFDCA gcat-1 h-1 at 100 °C and 0.5 MPa O2, surpassing the performance of its monometallic Fe or Co counterparts. Experimental and kinetics observations demonstrated that the presence of the CoFe alloy significantly enhanced the HMF oxidation rate and shifted the rate-determining step from HMFCA oxidation to FFCA oxidation when compared to the Co@NC catalyst. Additionally, the CoFe alloy facilitated the adsorption/activation of both substrates and oxygen, synergistically working with the support material to lower the reaction energy barriers and enhance FDCA formation. This study presents a novel and environmentally friendly approach for designing efficient Co-based catalysts for complex tandem oxidation reactions.

Effect of K+ and Ca2+ Cations on Structural Manganese(IV) Oxide for the Aerobic Oxidation of 5-Hydroxymethylfurfural to 2,5-Furandicarboxylic Acid

The promising influences of K+ and Ca2+ ions in the development of effective MnO2 for the selective oxidation of 5-hydroxymethylfurfural to 2,5-furandicarboxylic acid (FDCA) were studied for the catalytic performance under a high-pressure reaction of aqueous O2 (0.5 MPa) in a basic system. Various oxidation states of manganese in MnO2 were able to accelerate the oxidation of 5-formyl-2-furancarboxylic acid to FDCA in the rate-determining step. The results were in good agreement that Ca2+ played a key role in the highest FDCA yield up to 85% due to the associated cations on the local coordination to enhance the high surface area and the electronic effect on the manganese ion. Both K-MnO2 and Ca-MnO2 catalysts showed excellent catalytic activities without a significant change in the efficiency in the reusability experiments.

Advances in Catalytic Routes for the Homogeneous Green Conversion of the Bio-Based Platform 5-Hydroxymethylfurfural

5-Hydroxymethylfufural (HMF) is an intriguing platform molecule that can be obtained from biomasses and that can lead to the production of a wide range of products, intermediates, or monomers. The presence of different moieties in HMF (hydroxy, aldehyde, furan ring) allows to carry out different transformations such as selective oxidations and hydrogenations, reductive aminations, etherifications, decarbonylations, and acetalizations. This is a great chance in a biorefinery perspective but requires the development of active and highly selective catalysts. In this view, homogeneous catalysis can lead to efficient conversion of HMF at mild reaction conditions. This Review discussed the recent achievements in homogeneous catalysts development and application to HMF transformations. The effects of metal nature, ligands, solvents, and reaction conditions were reported and critically reviewed. Current issues and future chances have been presented to drive future studies toward more efficient and scalable processes.

Catalytic Conversion of 5-Hydroxymethylfurfural to High-Value Derivatives by Selective Activation of C-O, C=O, and C=C Bonds

With increasing concern for reducing CO₂ emission and alleviating fossil resource dependence, catalytic transformation of 5-hydroxymethylfurfural (HMF), a vital platform compound derived from C₆ sugars, holds great promise for producing value-added chemicals. Among several well-established catalytic systems, hydrogenation and oxidation processes have been efficiently adopted for upgrading HMF. This Review covers recent advances in the development of thermocatalytic conversion of HMF into value-added chemicals. The advances of metal-catalyzed hydrogenation, hydrogenolysis, ring-opening, decarbonylation, and oxidation involving selective activation of C-O, C=O, and C=C groups are described. The roles played by nature of metals, supports, additives, synergy of metal-acid sites, and metal-support interaction are also discussed at the molecular level. Finally, an outlook is provided to highlight major challenges associated with this huge research area.

Facile Production of 2,5-Furandicarboxylic Acid via Oxidation of Industrially Sourced Crude 5-Hydroxymethylfurfural

The oxidation of 5-hydroxymethylfurfural (HMF) produces value-added chemicals such as 2,5-diformylfuran (DFF) and 2,5-furandicarboxylic acid (FDCA). In this work, FDCA production was achieved by oxidation of crude HMF solution containing around 45 % HMF and unwanted byproducts such as 5,5'-[oxy-bis(methylene)]bis-2-furfural (HMF dimer) and polymers. At optimized reaction conditions similar to the Mid-Century process, homogeneous oxidation of the crude HMF (up to 20 wt% in the feed) by Co/Mn/Br catalyst in acetic acid solution produced FDCA at >95 % yield. The solid FDCA product contained <4000 ppm 5-formyl-2-furancarboxylic acid (FFCA). Such high yields were observed because the impurities in crude HMF were also converted to FDCA, as confirmed by the facile oxidation of HMF dimer to FDCA under reaction conditions. The successful demonstration of crude HMF as feed, obviating the need for HMF purification, suggests potential for cost-effectively producing FDCA in existing terephthalic plants.

Recent Advances in Catalytic Conversion of Biomass to 2,5-Furandicarboxylic Acid

Converting biomass into high value-added compounds has attracted great attention for solving fossil fuel consumption and global warming. 5-Hydroxymethylfurfural (HMF) has been considered as a versatile biomass-derived building block that can be used to synthesize a variety of sustainable fuels and chemicals. Among these derivatives, 2,5-furandicarboxylic acid (FDCA) is a desirable alternative to petroleum-derived terephthalic acid for the synthesis of biodegradable polyesters. Herein, to fully understand the current development of the catalytic conversion of biomass to FDCA, a comprehensive review of the catalytic conversion of cellulose biomass to HMF and the oxidation of HMF to FDCA is presented. Moreover, future research directions and general trends of using biomass for FDCA production are also proposed.