Nonaqueous Solvent Extraction for Enhanced Metal Separations: Concept, Systems, and Mechanisms

Imidazole-ionic liquid-assisted solvent extraction mechanism-macro perspective and molecular aspect

In recent years, heavy oil-solid separation has attracted quantities of attention, and ionic liquids (ILs) enhanced solvent extraction has been widely studied. However, the detailed mechanism of ILs effect onto the heavy oil recovery was unclear, especially the interaction role between ILs and heavy oil SARA. In order to solve these problems, this paper used the experiment and molecular dynamics simulation methods to explore the four ILs ([Bmmim][PF6], [C12mim][Ac], [C12mim][BF4], and [Emim][Ac]) effect on enhancing the solvent extraction for oil sands. The experimental results showed that the ILs could enhance the solvent extraction process, improve heavy oil recovery, reduce bitumen viscosity, decrease oil-sand interaction force, alter the sand particles wettability. The extraction efficiency of [Bmmim][PF6] + toluene reached 93.9 %. Additionally, molecular dynamics (MD) simulations were conducted to analyze the interaction mechanisms between heavy oil SARA (saturates, aromatics, resins, asphaltenes) and solvents and ILs. The simulations results indicated that the saturates, aromatics, resins and asphaltenes have different interaction role with the different ILs under varieties of solvents, and the interaction role strength was related to the functional groups and heteroatom. In the end, the detailed mechanism of ILs enhancing solvent extraction for oil sands was put forward.

Modified Hydrometallurgical Approach for the Beneficiation of Copper from Its Low-Grade Ore

This study describes a novel hydrometallurgical approach for efficient copper recovery from low-grade ores. Improvement in the copper extraction efficiency was explored by employing blends of acids (sulfuric acid and nitric acid) and an oxidizing agent along with exposure to microwave and ultraviolet radiation. Scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX), X-ray diffraction (XRD), and optical microscopy (OM) were used to characterize the ores' elemental composition, morphology, and mineralogy, revealing the presence of wroewolfeite, chalcopyrite, and other mineral phases. Thermogravimetric analysis (TGA) investigated the thermal stability of the ore samples. Under optimal leaching conditions (liquid-solid ratio of 15:1 mL g-1, copper ore particle size of 55-65 μm, and stirring for 30 min at 300 rpm), the method demonstrated an outstanding copper leaching efficiency of 96.8%. Solvent extraction was performed efficiently with the pregnant leach solution, further enhancing copper extraction to 97.9% within less than a minute of loading time. These results underscore the effectiveness of the modified hydrometallurgical approach for extracting copper from low-grade ores and hint at its potential for extracting other metals. Such versatility of this approach makes a significant contribution to the field of hydrometallurgy.

Separation of metals using in situ formation of DES-DES biphasic systems

A biphasic system composed of two deep eutectic solvents (DES) sharing a common hydrogen-bond donor exhibits a tuneable phase behavior and efficient metal partitioning, yielding an improved separation selectivity of trivalent from divalent metal ions compared to the equivalent aqueous system.

From cyclotrons to chromatography and beyond: a guide to the production and purification of theranostic radiometals

Recent clinical success with metal-based radiopharmaceuticals has sparked an interest in the potential of these drugs for personalized medicine. Although often overlooked, the success and global impact of nuclear medicine is contingent upon the purity and availability of medical isotopes, commonly referred to as radiometals. For nuclear medicine to reach its true potential and change patient lives, novel production and purification techniques that increase inventory of radiometals are desperately needed. This tutorial review serves as a resource for those both new and experienced in nuclear medicine by providing a detailed explanation of the foundations for the production and purification of radiometals, stemming from nuclear physics, analytical chemistry, and so many other fields, all in one document. The fundamental science behind targetry, particle accelerators, nuclear reactors, nuclear reactions, and radiochemical separation are presented in the context of the field. Finally, a summary of the latest breakthroughs and a critical discussion of the threats and future potential of the most utilized radiometals is also included. With greater understanding of the fundamentals, fellow scientists will be able to better interpret the literature, identify knowledge gaps or problems and ultimately invent new production and purification pathways to increase the global availability of medical isotopes.

Starch-based self-assembled three-dimensional network nanostructure materials for sustainable cascade adsorption

Toward the development of a sustainable utilization strategy for adsorption materials, a starch-based adsorbent starch-chitosan-tannic acid (St-CTS-TA) with a three-dimensional (3D) structure was fabricated in water via electrostatic and hydrogen bonding reactions between St, CTS, and TA without using toxic reducing agents or special instruments. St-CTS-TA demonstrated a high specific surface area of 37 m2/g as well as a mesoporous/macroporous distribution ranging from 30 to 80 nm, which enhanced the mass transfer of adsorbate and the exposure of catechol groups in TA. The Langmuir isotherm adsorption model revealed that the highest adsorption capacities of St-CTS-TA for Fe3+ and Co2+ were 1678.2 and 944.8 mg/g, respectively. Surprisingly, the specific surface area of St-CTS-TA increased from 37 to 87 and 42 m2/g after Fe3+ and Co2+ adsorption, respectively, and the resulting St-CTS-TA-Fe and St-CTS-TA-Co could continuously adsorb basic fuchsin (BF) and rhodamine B (RhB). The adsorption capacities of St-CTS-TA-Fe and St-CTS-TA-Co for BF/RhB were found to be 1854.79/401.19 mg/g and 2229.77/537.49 mg/g, respectively, based on the Langmuir isotherm adsorption model.

A review of greener approaches for rare earth elements recovery from mineral wastes

The use of rare earth elements (REE) in many various fields, including high-tech products, increases the demand for these materials day by day. The production of REE from primary sources has expanded in response to increasing demand; however, due to its limited, a more sustainable supply is also started to offer for the REE demand by using secondary sources. The most commonly used metallurgical method for REE recovery is hydrometallurgical processes. However, it has some disadvantages, like pyrometallurgical methods. In the review, studies of the environmental impacts of REE production from primary sources and life cycle assessments of products containing REE were investigated. According to the results, it has been seen that those studies in the literature in which hydrometallurgical methods have changed to more environmentally friendly approaches have begun to increase. In this review, mine wastes, which are secondary sources, were defined, conventional methods of recovery of rare earth elements were discussed, greener approaches to the recovery of REE from these sources were comprehensively examined and studies in the literature were evaluated. Furthermore, it was stated that there are limited studies on green approaches and REE recovery from mineral wastes and that this field is developing with an emphasis on the current outlook and future perspectives.

Designing Low Toxic Deep Eutectic Solvents for the Green Recycle of Lithium-Ion Batteries Cathodes

The Lithium-ion battery (LIB) is one of the main energy storage equipment. Its cathode material contains Li, Co, and other valuable metals. Therefore, recycling spent LIBs can reduce environmental pollution and resource waste, which is significant for sustainable development. However, traditional metallurgical methods are not environmentally friendly, with high cost and environmental toxicity. Recently, the concept of green chemistry gives rise to environmental and efficient recycling technology, which promotes the transition of recycling solvents from organic solvents to green solvents represented by deep eutectic solvents (DESs). DESs are considered as ideal alternative solvents in extraction processes, attracting great attention due to their low cost, low toxicity, good biodegradability, and high extraction capacity. It is very important to develop the DESs system for LIBs recycling for sustainable development of energy and green economic development of recycling technology. In this work, the applications and research progress of DESs in LIBs recovery are reviewed, and the physicochemical properties such as viscosity, toxicity and regulatory properties are summarized and discussed. In particular, the toxicity data of DESs are collected and analyzed. Finally, the guidance and prospects for future research are put forward, aiming to explore more suitable DESs for recycling valuable metals in batteries.

Anion-Dependent Strength Scale of Interactions in Ionic Liquids from X-ray Photoelectron Spectroscopy, Ab Initio Molecular Dynamics, and Density Functional Theory

Using a combination of experiments and calculations, we have gained new insights into the nature of anion-cation interactions in ionic liquids (ILs). An X-ray photoelectron spectroscopy (XPS)-derived anion-dependent electrostatic interaction strength scale, determined using XPS core-level binding energies for IL cations, is presented here for 39 different anions, with at least 18 new anions included. Linear correlations of experimental XPS core-level binding energies for IL cations with (a) calculated core binding energies (ab initio molecular dynamics (AIMD) simulations were used to generate high-quality model IL structures followed by single-point density functional theory (DFT) to obtain calculated core binding energies), (b) experimental XPS core-level binding energies for IL anions, and (c) other anion-dependent interaction strength scales led to three main conclusions. First, the effect of different anions on the cation can be related to ground-state interactions. Second, the variations of anion-dependent interactions with the identity of the anion are best rationalized in terms of electrostatic interactions and not occupied valence state/unoccupied valence state interactions or polarizability-driven interactions. Therefore, the XPS-derived anion-dependent interaction strength scale can be explained using a simple electrostatic model based on electrostatic site potentials. Third, anion-probe interactions, irrespective of the identity of the probe, are primarily electrostatic, meaning that our electrostatic interaction strength scale captures some inherent, intrinsic property of anions independent of the probe used to measure the interaction strength scale.

Speciation and Organic Phase Structure in Nitric Acid Extraction with Trioctylamine

Understanding chemical speciation and intermolecular interactions in multicomponent liquids is essential to understanding their phase and chemical equilibria, which underpin chemical separation processes, including solvent extraction. Here we report on the extraction of nitric acid from its aqueous solutions into organic solutions of trioctylamine (TOA) in toluene, investigated with spectroscopic, X-ray scattering, and computational tools to understand molecular speciation in the organic phase and its relationship with the nanoscale structure of the organic phase. Trends in acid and water extraction clearly show two and three regimes, respectively, indicating different stoichiometric relationships, but speciation of HNO3, water, and amine in these regimes is not apparent. 1H NMR of the organic phase shows that there are at least two distinct acidic protons in the organic phase while ATR-FTIR results show that the organic phase with excess acid extraction is a mixture of trioctylammonium-nitrate ion pairs (TOAH·NO3), and undissociated HNO3 molecules. Comparison with DFT-computed IR spectra show that the chain-like configurations of TOAH·NO3·HNO3·H2O are favored over TOAH·NO3·H2O·HNO3, i.e., direct interaction between the nitrate and HNO3 molecules is more favored compared to a water-mediated interaction. SAXS of the organic phases were modeled as sums of Ornstein-Zernike (O-Z) scattering and a prepeak feature in the higher Q region that corresponds to extractant packing. The extraction of undissociated HNO3 by the ion pairs leads to an increased X-ray scattering contrast in the organic phase without any significant change in the correlation length. These results show that the organic phase nanostructure is more sensitive to the concentration of TOAH·NO3 and is relatively unaffected by excess acid extraction. These findings will enable a molecular understanding of the mechanisms behind metal extraction from acidic media with basic extractants.

Mutual Solubilities between Ethylene Glycol and Organic Diluents: Gas Chromatography and NMR

In this work, the mutual solubilities of sets of organic diluents (CHCl₃, C₆H₆, C₂H₄Cl₂, CCl₄, C₆H₁₂, and n-hexane) with the organic compound ethylene glycol are investigated via gas chromatography (GC). The experimental data measured for these binary organic systems are used to adjust the future nonaqueous systems for the solvent extraction of various metals with ligands. The obtained results showed that the solubility of ethylene glycol decreased in the order CHCl₃ > C₆H₆ > C₂H₄Cl₂ > CCl₄(0%) ≈ C₆H₁₂ ≈ n-hexane. On the other hand, the solubility of the tested traditional organic diluents in ethylene glycol decreased in the following order: C₆H₆ > CHCl₃ > C₂H₄Cl₂ > n-hexane > C₆H₁₂ > CCl₄. ¹H NMR was also used as an analytic method in order to compare the obtained results for the samples showing significant solubility only, including an additional study with 1,2- or 1,3-propanediol. The enhanced solubility of the C₆H₆ compound in ethylene glycol was identified here as critical due to the GC technique, which will be without future consequences in chemical technology. Therefore, it was found that the best molecular diluent for the recovery of metals among the tested ones is C₆H₁₂, with a green protocol as the new paradigm, replacing the aqueous phase with another nonaqueous phase, i.e., a second organic diluent.

Exploiting nonaqueous self-stratified electrolyte systems toward large-scale energy storage

Biphasic self-stratified batteries (BSBs) provide a new direction in battery philosophy for large-scale energy storage, which successfully reduces the cost and simplifies the architecture of redox flow batteries. However, current aqueous BSBs have intrinsic limits on the selection range of electrode materials and energy density due to the narrow electrochemical window of water. Thus, herein, we develop nonaqueous BSBs based on Li-S chemistry, which deliver an almost quadruple increase in energy density of 88.5 Wh L^-1 as compared with the existing aqueous BSBs systems. In situ spectral characterization and molecular dynamics simulations jointly elucidate that while ensuring the mass transfer of Li⁺, the positive redox species are strictly confined to the bottom-phase electrolyte. This proof-of-concept of Li-S BSBs pushes the energy densities of BSBs and provides an idea to realize massive-scale energy storage with large capacitance.

Selective Extraction of Critical Metals from Spent Lithium-Ion Batteries

Selective and highly efficient extraction technologies for the recovery of critical metals including lithium, nickel, cobalt, and manganese from spent lithium-ion battery (LIB) cathode materials are essential in driving circularity. The tailored deep eutectic solvent (DES) choline chloride-formic acid (ChCl-FA) demonstrated a high selectivity and efficiency in extracting critical metals from mixed cathode materials (LiFePO₄:Li(NiCoMn)_1/3O₂ mass ratio of 1:1) under mild conditions (80 °C, 120 min) with a solid-liquid mass ratio of 1:200. The leaching performance of critical metals could be further enhanced by mechanochemical processing because of particle size reduction, grain refinement, and internal energy storage. Furthermore, mechanochemical reactions effectively inhibited undesirable leaching of nontarget elements (iron and phosphorus), thus promoting the selectivity and leaching efficiency of critical metals. This was achieved through the preoxidation of Fe and the enhanced stability of iron phosphate framework, which significantly increased the separation factor of critical metals to nontarget elements from 56.9 to 1475. The proposed combination of ChCl-FA extraction and the mechanochemical reaction can achieve a highly selective extraction of critical metals from multisource spent LIBs under mild conditions.

Applied novel functionality in separation procedure from leaching solution of zinc plant residue by using non-aqueous solvent extraction

Traditional solvent extraction (SX) procedures limit metal separation and purification, which consist of the organic and aqueous phases. Because differences in metal ion solvation lead to distinct distribution properties, non-aqueous solvent extraction (NASX) considerably expands the scope of solvent extraction by replacing the aqueous phase with alternate polar solvents. In this study, an experimental design approach used non-aqueous solvent extraction to extract cobalt from zinc plant residue. The aqueous phase comprises ethylene glycol (EG), LiCl and metal ions. In kerosene, D2EHPA, Cyanex272, Cyanex301, and Cyanex302 extractants were used as a less polar organic phase. Various factors were investigated to see how they affected extraction, including solvent type, extractant type and phase ratio, pH, Co(II) concentration, and temperature. The results revealed that at a concentration of 0.05 M, the Cyanex301 extractant could achieve the requisite extraction efficiency in kerosene. The optimal conditions were chosen as the concentration of Cyanex 301 (0.05 M), the concentration of cobalt (833 ppm), the pH (3.5), and the percent of EG (80%). As a result, during the leaching process, these systems are advised for extracting and separating a combination of various metal ions.