Enhanced Corrosion Barrier of Microarc-Oxidized Mg Alloy by Self-Healing Superhydrophobic Silica Coating

Self-Assembled Multilayered Coatings with Multiple Cyclic Self-Healing Capability, Bacteria Killing, Osteogenesis, and Angiogenesis Properties on Magnesium Alloys

Self-healing coatings improve the durability of magnesium (Mg) implants, but rapid corrosion still poses a challenge in the healing stage. Moreover, Mg-based materials with acceptable bacteria killing, osteogenic and angiogenic properties are challenging in biomedical applications. Herein, the self-healing polymeric coatings are fabricated on Mg alloys using the spin-assisted layer-by-layer (SLbL) assembly of hyaluronic acid (HA) and branched polyethyleneimine (bPEI) followed by chemical crosslinking treatment. The self-healing coatings show excellent adhesion strength and structure stability. The corrosion resistance is improved due to the physical barrier of polymer coatings, which also promotes the formation of hydroxyapatite (HAp) during degradation for further protection of Mg substrate. Owing to the dynamic reversible hydrogen bonds existing between HA and bPEI, the crosslinked multilayered coatings possess fast, substantial, and cyclic self-healing capabilities leading to restoration of the original structure and functions. In vitro investigations reveal that the self-healing coatings have multiple functionalities pertaining to bacteria killing, cytocompatibility, osteogenesis, as well as angiogenesis. In addition, the self-healing coatings stimulate alkaline phosphatase activity (ALP), extracellular matrix (ECM) mineralization, and the expression of osteogenesis-related genes of mBMSCs and HUVECs. This study reveals a feasible strategy to design and prepare versatile self-healing coatings on Mg implants for biomedical applications.

Advances in Bioinspired Superhydrophobic Surfaces Made from Silicones: Fabrication and Application

As research on superhydrophobic materials inspired by the self-cleaning and water-repellent properties of plants and animals in nature continues, the superhydrophobic preparation methods and the applications of superhydrophobic surfaces are widely reported. Silicones are preferred for the preparation of superhydrophobic materials because of their inherent hydrophobicity and strong processing ability. In the preparation of superhydrophobic materials, silicones can both form micro-/nano-structures with dehydration condensation and reduce the surface energy of the material surface because of their intrinsic hydrophobicity. The superhydrophobic layers of silicone substrates are characterized by simple and fast reactions, high-temperature resistance, UV resistance, and anti-aging. Although silicone superhydrophobic materials have the disadvantages of relatively low mechanical stability, this can be improved by the rational design of the material structure. Herein, we summarize the superhydrophobic surfaces made from silicone substrates, including the cross-linking processes of silicones through dehydration condensation and hydrosilation, and the surface hydrophobic modification by grafting hydrophobic silicones. The applications of silicone-based superhydrophobic surfaces have been introduced such as self-cleaning, corrosion resistance, oil-water separation, etc. This review article should provide an overview to the bioinspired superhydrophobic surfaces of silicone-based materials, and serve as inspiration for the development of polymer interfaces and colloid science.

Recent Progress in Functionalized Coatings for Corrosion Protection of Magnesium Alloys-A Review

Magnesium (Mg) and its alloys, which have good mechanical properties and damping capacities, are considered as potential candidate materials in the industrial field. Nevertheless, fast corrosion is the main obstacle that seriously hinders its wide applications. Surface modification is an available method to avoid the contact between corrosive media and Mg substrates, thus extending the service life of Mg-based materials. Generally, manufacturing a dense and stable coating as physical barriers can effectively inhibit the corrosion of Mg substrates; however, in some complex service environments, physical barrier coating only may not satisfy the long-term service of Mg alloys. In this case, it is very important to endow the coating with suitable functional characteristics, such as superhydrophobic and self-healing properties. In this review, the various surface treatments reported are presented first, followed by the methods employed for developing superhydrophobic surfaces with micro/nanostructuring, and an overview of the various advanced self-healing coatings, devolved on Mg alloys in the past decade, is further summarized. The corresponding preparation strategies and protection mechanisms of functional coatings are further discussed. A potential research direction is also briefly proposed to help guide functional strategies and inspire further innovations. It is hoped that the summary of this paper will be helpful to the surface modification of Mg alloys and promote the further development of this emerging research field.

Surface Modification of 6xxx Series Aluminum Alloys

Due to their superior mechanical properties, formability, corrosion resistance, and lightweight nature, 6xxx series aluminum (Al) alloys are considered as a promising structural material. Nevertheless, the successful application of these materials depends on their response to the external environment. Recently, designers considered the surface properties an equally important aspect of the component design. Due to this concern, these alloys are subjected to varieties of surface modification methodologies. Many methodologies are explored to modify the 6xxx series Al alloys surfaces effectively. These methods are anodizing, plasma electrolytic oxidation (PEO), cladding, friction stir processing, friction surfacing, melting, alloying, and resolidification using high energy beams, etc. This review work discusses some of these methods, recent research activities on them, important process variables, and their role on the final properties of the surfaces.

A Review on LDH-Smart Functionalization of Anodic Films of Mg Alloys

This review presents an overview of the recent developments in the synthesis of layered double hydroxide (LDH) on the anodized films of Mg alloys prepared by either conventional anodizing or plasma electrolytic oxidation (PEO) and the applications of the formed composite ceramics as smart chloride traps in corrosive environments. In this work, the main fabrication approaches including co-precipitation, in situ hydrothermal, and an anion exchange reaction are outlined. The unique structure of LDH nanocontainers enables them to intercalate several corrosion inhibitors and release them when required under the action of corrosion-relevant triggers. The influences of different variables, such as type of cations, the concentration of salts, pH, and temperature, immersion time during the formation of LDH/anodic film composites, on the electrochemical response are also highlighted. The correlation between the dissolution rate of PEO coating and the growth rate of the LDH film was discussed. The challenges and future development strategies of LDH/anodic films are also highlighted in terms of industrial applications of these materials.

Corrosion Inhibitor-Modified Plasma Electrolytic Oxidation Coatings on 6061 Aluminum Alloy

There are many methods for incorporating organic corrosion inhibitors to oxide coatings formed on aluminum alloys. However, typically they require relatively concentrated solutions of inhibitors, possibly generating a problematic waste and/or are time-/energy-consuming (elevated temperature is usually needed). The authors propose a three-step method of oxide layer formation on 6061-T651 aluminum alloy (AAs) via alternating current (AC) plasma electrolytic oxidation (PEO), impregnation with an 8-hydroxyquinoline (8-HQ) solution, and final sealing by an additional direct current (DC) polarization in the original PEO electrolyte. The obtained coatings were characterized by scanning electron microscopy, roughness tests, contact angle measurements, X-ray diffraction, Raman spectroscopy, and X-ray photoelectron spectroscopy. Additionally, corrosion resistance was assessed by potentiodynamic polarization in a NaCl solution. Two types of the coating were formed (A—thicker, more porous at 440 mA cm⁻²; B—thinner, more compact at 220 mA cm⁻²) on the AA substrate. The 8-HQ impregnation was successful as evidenced by XPS. It increased the contact angle only for the B coatings and improved the corrosion resistance of both coating systems. Additional DC treatment destroyed superficially adsorbed 8-HQ. However, it served to block the coating pores (contact angle ≈ 80°) which improved the corrosion resistance of the coating systems. DC sealing alone did not bring about the same anti-corrosion properties as the combined 8-HQ impregnation and DC treatment which dispels the notion that the provision of the inhibitor was a needless step in the procedure. The proposed method of AA surface treatment suffered from unsatisfactory uniformity of the sealing for the thicker coatings, which needs to be amended in future efforts for optimization of the procedure.

Superhydrophobic surfaces and coatings by electrochemical anodic oxidation and plasma electrolytic oxidation

The review provides a comprehensive account of superhydrophobic surfaces fabricated by electrochemical anodic oxidation (anodization). First, reported works on superhydrophobic polymers and metals made by using anodized metal oxide porous templates as moulds are presented (section 2). The next section provides a detailed description of the different fabrication approaches of superhydrophobic surfaces on anodized metallic substrates (section 3.1). The published information on superhydrophobic anodized surfaces in various applications, viz. anti-corrosion, anti-icing, oil separation, and biomedical are systematically covered (section 3.2). Superhydrophobic surfaces fabricated by plasma electrolytic oxidation are also presented (section 4). Future research perspectives debated. The collective information provided is helpful to further advance R & D in making pioneering superhydrophobic anodized nanoporous surfaces.

Preparation and Corrosion Resistance of Microarc Oxidation-Coated Biomedical Mg-Zn-Ca Alloy in the Silicon-Phosphorus-Mixed Electrolyte

Microarc oxidation (MAO) coating was prepared on the surface of the biomedical Mg-3Zn-0.2Ca alloy in a phosphate electrolyte with varying concentrations of Na2SiO3. The morphology, cross section, chemical composition, and corrosion resistance of the coatings were characterized by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), electrochemical polarization tests (EI), and in vitro immersion experiments. The addition of Na2SiO3 is performed to increase the thickness and compactness of the coating. When the Si/P atomic ratio is approximately equal to 1 (1.5 g/L Na2SiO3), the best corrosion resistance is achieved, while excessive addition may lead to coating defects such as voids and microcracks, resulting in decreased corrosion resistance. The competitive relationship between PO4 3- and SiO3 2- anions in the silicon-phosphorus microarc oxidation-mixed electrolyte is discussed. In this study, it was first proposed that, when Mg2SiO4 and Mg3 (PO4)2 phase contents were approximately the same, the synergistic improvement effect on coating corrosion resistance was the most effective.