Reactivity Trends of Lewis Acidic Sites in Methylaluminoxane and Some of Its Modifications

Sheet Models for Methylaluminoxane (MAO) Activators? A Theoretical Case Study involving rac-Me2Si(η5-C9H6)2Zr (SBIZr) Complexes

Activation of SBIZrMe2 or SBIZrMeCl and a sheet model for an active component of hydrolytic MAO, (MeAlO)16(Me3Al)6, (16,6) has been studied by DFT. Contact ion-pair formation occurs through the intermediacy of SBIZrMe(Cl) or SBIZrMe2 reacting with sheet 16,6 to furnish SBIZrMe-μ-X(MeAlO)16(Me3Al)6 (2, X=Me, Cl). Contact ion-pairs 2 would be in equilibrium with heterodinuclear catalyst precursors [SBIZrMe2AlMe2][(MeAlO)16(Me3Al)6X] (3 (X=Me, Cl) through reversible binding of Me3Al at higher Al : Zr ratios. Calculations show that formation of ion-pairs 3 from contact ion-pairs 2 is more favourable for the SBIZr compared with the parent Cp2Zr complexes. TD-DFT calculations were conducted on relevant SBIZr complexes to relate the results to earlier spectroscopic studies of catalyst activation using UV-Vis spectroscopy. Finally, propene insertion into ion-pairs 2, SBIZrMe-μ-MeB(C6F5)3 (6) and [SBIZrMe][B(C6F5)4] (7) was studied at M06-2X/TZVP level of theory. These studies suggest that contact ion-pairs 2 are significantly less reactive towards insertion than 6 or 7, in disagreement with experiment.

Cages versus Sheets: A Critical Comparison in the Size Range Expected for Methylaluminoxane (MAO)

New cage models (MeAlO)n (Me3 Al)m (n=16, m=6 or 7) isomeric with previously reported sheet models for the principle activator found in hydrolytic MAO (h-MAO) are compared at M06-2X and MN15 levels of theory using density functional theory with respect to their thermodynamic stability. Reactivity of the neutrals or corresponding anions with formula [(MeAlO)16 (Me3 Al)6 Me]- towards chlorination, and loss of Me3 Al is explored while reactivity of the neutrals towards formation of contact- and outer-sphere ion pairs from Cp2 ZrMe2 and Cp2 ZrMeCl is examined. The results suggest on balance that a cage model for this activator is less consistent with experiment than an isomeric sheet model, although the latter are more stable based on free energy.

Ionization of Cp2 ZrMe2 and Lewis Bases by Methylaluminoxane: Computational Insights

The interactions of the Lewis bases CO, octamethyltrisiloxane (OMTS) and 2,2'-bipyridine (bipy) with a sheet model for the principal activator (MeAlO)₁₆ (Me₃ Al)₆ (16,6) in hydrolytic methylaluminoxane (MAO) were investigated by DFT. These studies reveal that OMTS and bipy form adducts with Me₃ Al prior to methide abstraction by 16,6 to form the ion-pairs [Me₂ Al(κ² -L)][16,6] (5: L=OMTS, 6: L=bipy, [16,6]^- =[(MeAlO)₁₆ (Me₃ Al)₆ Me]^- ) while CO simply binds to a reactive edge site without ionization. The binding and activation of Cp₂ ZrMe₂ with 16,6 to form both neutral adducts 1 Cp₂ ZrMe₂ ⋅16,6 and contact ion-pairs 4 and 7, both with formula [Cp₂ ZrMe][μ-Me(MeAlO)₁₆ (Me₃ Al)₆ ], featuring terminal and chelated MAO-anions, respectively was studied by DFT. The displacement of the anion with either excess Cp₂ ZrMe₂ or Me₃ Al was also studied, forming outer-sphere ion-pairs [(Cp₂ ZrMe)₂ μ-Me][16,6] (2) and [Cp₂ Zr(μ-Me)₂ AlMe₂ ][16,6] (3). The theoretical NMR spectra of these species were compared to experimental spectra of MAO and Cp₂ ZrMe₂ and found to be in good agreement with the reported data and assignments. These studies confirm that 16,6 is a very suitable model for the activators present in MAO but highlight the difficulty in accurately calculating thermodynamic quantities for molecules in this size regime.

Effect of Borate Cocatalysts toward Activity and Comonomer Incorporation in Ethylene Copolymerization by Half-Titanocene Catalysts in Methylcyclohexane

Ethylene copolymerizations with 2-methyl-1-pentene, 1-dodecene (DD), vinylcyclohexane (VCH), [Me₂Si(C₅Me₄)(N ^t Bu)]TiCl₂ (1), Cp*TiMe₂(O-2,6- ⁱ Pr₂-4-RC₆H₂) [R = H (2), SiEt₃ (3)]-borate, and [A(H)]⁺[BAr₄]^- [Ar = C₆F₅; A(H)⁺ = N⁺(H)Me(n-C₁₈H₃₇)₂, N⁺(H)(CH₂CF₃)(n-C₁₈H₃₇)₂, HO⁺(n-C₁₄H₂₉)₂·O(n-C₁₄H₂₉)₂, HO⁺(n-C₁₆H₃₃)₂·O(n-C₁₆H₃₃)₂; Ar = C₁₀F₇, A(H)⁺ = HO⁺(n-C₁₄H₂₉)₂·O(n-C₁₄H₂₉)₂ (B5), N⁺(H)(CH₂CF₃)(n-C₁₈H₃₇)₂] catalyst systems conducted in methylcyclohexane (MCH) exhibited better comonomer incorporation than those conducted in toluene (in the presence of methylaluminoxane (MAO) or borate cocatalysts). The activity was affected by the borate cocatalyst and 1,3-B5 catalyst systems in MCH and showed the highest activity in the ethylene copolymerizations with VCH and DD.

Thermodynamics of metallocene catalyst activation: alignment of theory and experiment

Three equilibria involved in metallocene catalyst activation, including dissociation of R₆Al₂ (R = Me, Et or i-Bu) and related species such as [L₂ZrMe₂AlMe₂][B(C₆F₅)₄] (L₂ = Cp₂, 1,2-ethylenebis(η⁵-indenyl), Me₂C(η⁵-C₅H₄)₂) or [(L₂ZrMe)₂μ-Me][MePBB] (L₂ = (h⁵-1,2-Me₂C₅H₃)₂, [MePBB]^- = [MeB(Ar_F)₃]^- with Ar_F = o-C₆F₅-C₆F₄) are studied by DFT using various approaches to account for the enthalpy and entropy changes in gas and condensed phases. These studies reveal that both low energy vibrations and translational entropy conspire to cause significant deviations between theory and experiment when it comes to the free energy change in condensed or even gas phase. Alignment of theory with experiment requires in addition, consideration of specific solvation of reactants and products.

Formation and Structure of Hydrolytic Methylaluminoxane Activators

Methylaluminoxane (MAO) activators have sheet structures which form ion-pairs on reaction of neutral donors such as octamethyltrisiloxane (OMTS). The ion-pairs can be detected by electrospray ionization mass spectrometry (ESI-MS) in polar media. The growth of these reactive precursors during hydrolysis of Me₃ Al can be monitored using ESI-MS. Density functional theory, combined with numerical simulation of growth, indicates that this process involves rapid formation of low MW oligomers, followed by assembly of these species into low MW sheets. These can grow through further addition of low MW oligomers or by fusion into larger sheets. The mechanism of these growth processes leads to the prediction that even-numbered sheets should be favored, and this surprising result is confirmed by ESI-MS monitoring experiments of both activator growth and MAO aging.

Are Methylaluminoxane Activators Sheets?

Density functional theory calculations on neutral sheet models for methylaluminoxane (MAO) indicate that these structures, containing 5‐coordinate and 4‐coordinate Al, are likely precursors to ion‐pairs seen during the hydrolysis of trimethylaluminum (Me₃Al) in the presence of donors such as octamethyltrisiloxane (OMTS). Ionization by both methide ([Me]⁻) and [Me₂Al]⁺ abstraction, involving this donor, were studied by polarizable continuum model calculations in fluorobenzene (PhF) and o‐difluorobenzene (DFB) media. These studies suggest that low MW, 5‐coordinate sheets ionize by [Me₂Al]⁺ abstraction, while [Me]⁻ abstraction from Me₃Al‐OMTS is the likely process for higher MW 4‐coordinate sheets. Further, comparison of anion stabilities per mole of aluminoxane repeat unit (MeAlO)_n, suggest that anions such as [(MeAlO)₇(Me₃Al)₄Me]⁻=[7,4]⁻ are especially stable compared to higher homologues, even though their neutral precursors are unstable.

Spectroscopic Studies of Synthetic Methylaluminoxane: Structure of Methylaluminoxane Activators

Hydrolysis of trimethylaluminum (Me₃ Al) in polar solvents can be monitored by electrospray ionization mass spectrometry (ESI-MS) using the donor additive octamethyltrisiloxane [(Me₃ SiO)₂ SiMe₂ , OMTS]. Using hydrated salts, hydrolytic methylaluminoxane (h-MAO) features different anion distributions, depending on the conditions of synthesis, and different activator contents as measured by NMR spectroscopy. Non-hydrolytic MAO was prepared using trimethylboroxine. The properties of this material, which contains incorporated boron, differ significantly from h-MAO. In the case of MAO prepared by direct hydrolysis, oligomeric anions are observed to rapidly form, and then more slowly evolve into a mixture dominated by an anion with m/z 1375 with formula [(MeAlO)₁₆ (Me₃ Al)₆ Me]^- . Theoretical calculations predict that sheet structures with composition (MeAlO)_n (Me₃ Al)_m are favoured over other motifs for MAO in the size range suggested by the ESI-MS experiments. A possible precursor to the m/z 1375 anion is a local minimum based on the free energy released upon hydrolysis of Me₃ Al.

Polymethylaluminoxane organic frameworks (sMAOF) – highly active supports for slurry phase ethylene polymerisation

A series of modified solid polymethylaluminoxane (sMAO) catalyst supports have been developed for slurry phase ethylene polymerisation, using aryl di-ol modifier groups.

Real-time analysis of methylalumoxane formation

Methylalumoxane (MAO), a perennially useful activator for olefin polymerization precatalysts, is famously intractable to structural elucidation, consisting as it does of a complex mixture of oligomers generated from hydrolysis of pyrophoric trimethylaluminum (TMA). Electrospray ionization mass spectrometry (ESI-MS) is capable of studying those oligomers that become charged during the activation process. We have exploited that ability to probe the synthesis of MAO in real time, starting less than a minute after the mixing of H₂O and TMA and tracking the first half hour of reactivity. We find that the process does not involve an incremental build-up of oligomers; instead, oligomerization to species containing 12–15 aluminum atoms happens within a minute, with slower aggregation to higher molecular weight ions. The principal activated product of the benchtop synthesis is the same as that observed in industrial samples, namely [(MeAlO)₁₆(Me₃Al)₆Me]⁻, and we have computationally located a new sheet structure for this ion 94 kJ mol⁻¹ lower in Gibbs free energy than any previously calculated.

The activator methylaluminoxane is made by hydrolysis of trimethylaluminum. Analysis using ESI-MS reveals rapid formation of small oligomers is followed by slower aggregation to the larger precursors most capable of releasing [Me₂Al]⁺.